SCHUNK VERO-S NSP 140 Gebrauchsanweisung

Translation of the assembly and operating manual

VERO-S Quick-Change Pallet System

NSP 140, NSP-S 140

Assembly and operating manual

Superior Clamping and Gripping

Imprint

04.00|1400904 NSP 140, NSP-S 140 |en-US

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make technical improvements.

Document number: 1400904

Version: 04.00 |12/7/2020|en-US

Dear Customer

Dear Customer,

Thank you for putting your trust in our products and our family-owned company, the

leading technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

We look forward to your challenging questions. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Customer Management

Tel. +49–7572-7614-1300

Fax +49-7572-7614-1039

customercentermenge[email protected]k.com

Please read the operating manual in full and keep it close to the product.

Table of contents

04.00|1400904 NSP 140, NSP-S 140 |en-US

Table of contents

About this Manual.................................................................................................... 5

1.1

Illustration of safety notes ....................................................................................... 5

1.2

Applicable documents .............................................................................................. 6

Basic safety instructions ........................................................................................... 7

2.1

Appropriate use........................................................................................................ 7

2.2

Inappropriate use ..................................................................................................... 7

2.3

Notes on particular risks........................................................................................... 8

2.4

Notes on safe operation......................................................................................... 10

2.4.1

Holding force and screw strength............................................................... 10

2.4.2

Structural changes, attachments, or modifications.................................... 10

2.5

Personnel qualification........................................................................................... 11

2.6

Organizational measures........................................................................................ 11

2.7

Personal protective equipment.............................................................................. 12

Warranty................................................................................................................. 13

Scope of delivery ..................................................................................................... 13

4.1

Accessories ............................................................................................................. 13

Technical data ......................................................................................................... 14

Assembly................................................................................................................. 16

6.1

General Installation Notes...................................................................................... 17

6.2

Mounting and connection ...................................................................................... 19

6.3

Clamping rings SRA, SRB, SRC................................................................................. 22

Operation................................................................................................................ 25

Function .................................................................................................................. 26

8.1

Clamping function .................................................................................................. 26

8.2

Lifting and centering function ................................................................................ 27

8.3

Dynamic pressure monitoring and blow-out function for cleaning the flat surface

................................................................................................................................ 28

8.4

Dynamic pressure monitoring on the clamping slides........................................... 29

8.5

Electrical cylinder piston stroke monitoring .......................................................... 29

8.6

Pneumatic and hydraulic circuit diagram............................................................... 32

Maintenance and care ............................................................................................. 34

Troubleshooting ...................................................................................................... 36

Parts lists................................................................................................................. 37

11.1

Parts lists................................................................................................................. 37

Assembly drawing ................................................................................................... 41

Table of contents

04.00|1400904 NSP 140, NSP-S 140 |en-US

12.1

NSP 140................................................................................................................... 41

12.2

NSP-S 140................................................................................................................ 42

Declaration of Incorporation ................................................................................... 43

Annex on declaration of incorporation .................................................................... 44

About this Manual

04.00|1400904 NSP 140, NSP-S 140 |en-US

About this Manual

This manual contains important information for the safe, correct

use of the product.

The manual is an integral part of the product and must be kept

accessible by personnel at all times.

Personnel must have read and understood this manual before

beginning any work. The observance of all safety notes in this

manual is the precondition for all safe working.

The illustrations in this manual are intended to provide a basic

understanding and may deviate from the actual version.

Besides this manual, other documents which apply are those listed

under (1.2, Page 6).

Illustration of safety notes

To make risks clear,the following signal words and symbols are

used for safety notes.

DANGER

Danger to individuals!

Ignoring a safety note such as this will certainly lead to

irreversible injury and even death.

WARNING

Danger to individuals!

Ignoring a safety note such as this can lead to irreversible injury

and even death.

CAUTION

Danger to individuals!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

About this Manual

04.00|1400904 NSP 140, NSP-S 140 |en-US

Applicable documents

•General terms and conditions *

•Catalog data sheet for purchased product *

The documents indicated with an asterisk (*) can be downloaded

from schunk.com.

1.2

Basic safety instructions

04.00|1400904 NSP 140, NSP-S 140 |en-US

Basic safety instructions

Improper handling, assembly and maintenance of this product may

result in risk to persons and equipment if this manual is not

observed.

Report any damage and defects immediately and repair without

delay to keep the extent of the damage to a minimum and avoid

compromising the safety of the product.

Only original SCHUNK spare parts may be used.

Appropriate use

This product is intended solely for positioning and clamping

workpieces or clamping pallets on machine tools or other suitable

technical devices.

•The product may only be used within the scope of its technical

data, (5, Page 15).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Inappropriate use

The product is not being used as intended if, for example:

•It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•It is used for turning applications over 100 RPM without

consulting SCHUNK.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded

during usage.

2.1

2.2

Basic safety instructions

04.00|1400904 NSP 140, NSP-S 140 |en-US

Notes on particular risks

This product may pose a danger to persons and property if, for

example:

•it is not used as intended;

•it is not installed or maintained properly;

•the safety and installation instructions, local applicable safety

and accident prevention regulations or the EC Machinery

Directive are not observed.

WARNING

Risk of injury due to falling parts when setting up, dismantling,

and transporting the quick-change pallet system.

Parts that have not been properly secured can come loose and

fall down.

•Use suitable lifting equipment and means of transport.

•When transporting, stay clear of the danger zone.

•Wear personal protective equipment.

WARNING

Risk of injury to the operating personnel when transporting the

quick-change pallet system with the clamping ring axis in a

horizontal position, or during overhead application as a result of

the device or pallet falling down.

•Use a crane or a transport truck when transporting.

•During horizontal or overhead applications, the device or

pallet must be secured before loosening to prevent it from

falling.

WARNING

The system clamps using spring force. Risk of injury due to parts

automatically moving to their end positions following actuation

of an "emergency stop" or after switching off the power supply.

•Wait for the system to shut down completely.

•Do not reach into the clamping module.

2.3

Basic safety instructions

04.00|1400904 NSP 140, NSP-S 140 |en-US

WARNING

Risk of injury due to falling device, pallet or workpiece if the

clamping rings are loosened erroneously or as a result of

negligence.

•During operation, erroneous or negligent loosening of the

clamping rings must be prevented using suitable

countermeasures (disconnecting the power supply after

locking, use of check valves or safety switches).

•The machines and equipment must fulfill the minimum

requirements of the EC Machinery Directive 2006/42/EC;

specifically, they must have effective technical measures to

protect against possible mechanical hazards.

•Wear personal protective equipment.

CAUTION

Risk of injury due to impurities (e.g. metal chips) in the exhaust

and air purge connections of the clamping station.

•The danger zone must be surrounded by a protective

enclosure during operation.

•Wear personal protective equipment (safety goggles).

CAUTION

There is a risk of limbs being crushed by moving parts during

manual loading and unloading and the clamping procedure.

•Do not reach into the clamping ring receptacle.

•Work with the smallest possible clamping and opening

strokes.

•Use loading devices.

•Wear protective gloves.

CAUTION

Danger due to pneumatic exhaust noises.

Noise pollution from the exhaust system and whistling pneumatic

equipment during the working process.

•Wear hearing protection.

Basic safety instructions

04.00|1400904 NSP 140, NSP-S 140 |en-US

Notes on safe operation

•Disconnect the power supply lines and ensure that there is no

residual energy in the system before performing assembly,

modification, maintenance, or adjustment work.

•Perform maintenance, modifications, or installations outside of

the danger zone.

•For all work, secure the system against accidental operation.

•Do not reach into the open mechanism of the clamping ring

receptacle.

•Only specialist personnel may perform assembly, modification

and disassembly work.

Maintenance specifications

Follow the maintenance and care instructions. These instructions

are based on a normal working environment. If the product is to

be operated in an environment with abrasive dusts or corrosive or

aggressive fumes or fluids, prior approval must be obtained from

SCHUNK.

Safety during assembly and servicing

During assembly, connection, adjustment, commissioning and

testing, make sure that no accidental operation of the system by

the fitter or other persons is possible.

Avoid any unsafe manner of working.

Holding force and screw strength

Only screws of strength class 12.9 may be used.

Only original SCHUNK clamping rings may be used.

If the clamping rings are to be used in customer-owned devices,

the customer must provide sufficiently dimensioned threaded

holes or a sufficiently thick mounting material.

Structural changes, attachments, or modifications

Additional bore holes, threads or attachments / modifications that

are not offered by SCHUNK as accessories may impair the

product's safety. These may only be fitted with the approval of

SCHUNK.

2.4

2.4.1

2.4.2

Andere Handbücher für VERO-S NSP 140

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere SCHUNK Industrieanlagen Handbücher

SCHUNK

SCHUNK SWG 10 Gebrauchsanweisung

SCHUNK

SCHUNK EGI Series Gebrauchsanweisung

SCHUNK

SCHUNK TOOLFIX Gebrauchsanweisung

SCHUNK

SCHUNK GSW-M Series Gebrauchsanweisung

SCHUNK

SCHUNK TCU-Z Gebrauchsanweisung

SCHUNK

SCHUNK LDL Gebrauchsanweisung

SCHUNK

SCHUNK PWG-S 40 Reparaturanleitung

SCHUNK

SCHUNK LEG 400 Gebrauchsanweisung

SCHUNK

SCHUNK CMS 050 Gebrauchsanweisung

SCHUNK

SCHUNK PPD Gebrauchsanweisung

SCHUNK

SCHUNK KGG 80 Gebrauchsanweisung

SCHUNK

SCHUNK ROTA NCK-S plus Gebrauchsanweisung

SCHUNK

SCHUNK EGL Series Gebrauchsanweisung

SCHUNK

SCHUNK JGZ 40 Gebrauchsanweisung

SCHUNK

SCHUNK NSR maxi 220 Gebrauchsanweisung

SCHUNK

SCHUNK TENDO HSK-F 63 Gebrauchsanweisung

SCHUNK

SCHUNK VERO-S NSE-HT mini 88-20 Gebrauchsanweisung

SCHUNK

SCHUNK OSE 22 Einrichtungshandbuch

SCHUNK

SCHUNK SWS-I-011 Gebrauchsanweisung

SCHUNK

SCHUNK TENDO Slim 4ax Gebrauchsanweisung

SCHUNK

SCHUNK MPG-plus Reparaturanleitung

SCHUNK

SCHUNK ROTA NCA 160 Gebrauchsanweisung

SCHUNK

SCHUNK AGE-XY Series Gebrauchsanweisung

SCHUNK

SCHUNK PGF 50 Gebrauchsanweisung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung

BAC

BAC BCP2D Bedienungsanleitung