Schwank IL-X 200 Betriebsanleitung

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA

Gas-FiredLuminous(HighIntensity)InfraredHeaters

INSTALLATION / OWNER’S MANUAL

Improper installation, adjustment, alteration, service or

maintenance can cause property damage, injury or death.

Read the installation and operating and maintenance instruc-

tions thoroughly before installing or servicing this equipment.

Not approved for use in any residential application.

SAFETY ALERT:

This heater must be installed and serviced only by a trained gas service techni-

cian. Failure to comply could result in personal injury, death, fire and/or property

damage.

Do not store or use gasoline or other flammable vapours and liquids in the

vicinity of this or any other gas fired appliance.

IF YOU SMELL GAS:

 Extinguish any open flame

 Do not attempt to light this or any other appliance

 Don’t touch any electrical switch, or telephone

 Immediately leave the area and call your gas supplier from a neighbor’s

phone

 Follow any and all instruction from your gas supplier

 If your gas supplier is not available, call the fire department

WARNING

ecoSchwank-X

36, 52

IL-X 150, 200

FIELD CONVERTIBILITY:

This appliance is field con-

vertible to LP gas. Use kit

available from manufacturer.

See page 14. Follow all lo-

cal and national codes.

INSTALLER: PRESENT THIS MANUAL

TO THE END USER.

Keep this manual in a secure place .

Record for future reference:

Model #:

Serial #:

(located on heater rating label)

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA 2

NOTICE:

This manual is current for this product. Occasional revision of the product Certification Stan-

dard may require changes to the product and/or this manual.

This publication, or parts thereof, may not be reproduced in any form, without prior written

consent from The Manufacturer. Unauthorized use or distribution of this publication is strictly

prohibited.

Schwank Group

Schwank and InfraSave brands

5285 Bradco Boulevard

Mississauga, Ontario,L4W 2A6

PO Box 988, 2 Schwank Way

Waynesboro, Georgia 30830

Customer & Technical Services

Phone: 877-446-3727

Fax: 866-361-0523

e-mail: [email protected]

www.schwankgroup.com

www.infrasave.com

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA

ecoSchwank-X 36, 52 & IL-X 150, 200

GAS FIRED LUMINOUS INFRA-RED HEATERS

TABLE OF CONTENTS

TOPIC ........PAGE

IMPORTANT INFORMATION - READ FIRST

APPLICATION..............................................4

HEATER EXPANSION.................................5

GAS CONNECTION ...............................5, 14

VENTING ................................................5, 13

‘SMOKE’ & DISCOLORATION....................5

CLEARANCE TO COMBUSTIBLES............6

Clearances Figure & Table ........................7

STACKING HEIGHT SIGN NEW ..............8

1. GENERAL APPLICATION ...............................9

LABOR REQUIREMENTS................................9

2. INSTALLATION IN AIRCRAFT HANGARS .....9

3. INSTALLATION IN COMMERCIAL

GARAGES......................................................10

4. INSTALLATIONS OTHER THAN

SPACE HEATING ..........................................10

5. PRE-INSTALLATION SURVEY .....................10

6. MOUNTING CLEARANCES ..........................11

SERVICE CLEARANCE.................................11

7. HEATER PLACEMENT GUIDELINES...........11

8. VENTILATION ................................................13

TOPIC ……...PAGE

9. GAS SUPPLY & PIPING ............................... ..14

GAS CONVERSION ...................................... 14

10 ELECTRICAL & THERMOSTAT ..................... 15

11. INSTALLATION ............................................. 16]

GAS VALVE ASSEMBLY TO VENTURI ........ 16

HEATER SUSPENSION.................................. 17

DIMENSIONS & CAPACITIES ........................ 19

12. LIGHTING INSTRUCTIONS ........................... 20

13. SHUT DOWN INSTRUCTIONS ...................... 20

14. WIRING DIAGRAM - 24V THERMOSTAT ...... 21

15. WIRING DIAGRAM - 120V THERMOSTAT.... 22

16. SERVICE GUIDE............................................. 23

17. TROUBLESHOOTING GUIDE ........................ 24

18. HIGH ALTITUDE INSTALLATION................... 27

ORIFICE CHART ...................................... 27

19. SEQUENCE OF OPERATION ........................ 28

20. START– UP / COMMISSIONING SHEET....... 29

21. OPTIONAL ACCESSORIES .......................... 31

22. PARTS LIST ................................................... 33

WARRANTY STATEMENT ............ BACK PAGE

IMPORTANT Installer: Present this manual to the end user. Acquaint the

end user with Important Information: Cover & pages 4 to 8.

END USER: In particular you must be aware of ‘Clearances to Combustible’ re-

quirements and the limitations of stacking or placing material near the heaters.

Inform your safety personnel and staff of this information.

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA 4

APPLICATION

A gas-fired luminous (high intensity) radiant heater may be installed for heating of commercial /

industrial non-residential spaces. It is beyond the scope of these instructions to consider all

conditions that may be encountered. Installation must conform with all local building codes or,

in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the

U.S.A. or the Natural Gas and Propane Installation Code, CSA B149.1 in Canada. The latest

edition Electrical Code ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada

must also be observed.

Installation of a gas-fired radiant heater must conform to all heating installation design proce-

dures including clearance to combustibles, connection to the gas and electrical supplies, and

ventilation.

This heater is not for installation in a Class 1 or Class 2 explo-

sive environment, nor for any residential application. If installa-

tion of this equipment is in question, consult with local authori-

ties having jurisdiction (Fire Marshall, labor department, insurance underwriter, or others).

Revisions to codes and/or standards, may require revision to equipment and installation proce-

dures. In case of discrepancy, the latest codes, standards, and installation manual will take pri-

ority over prior releases.

IMPORTANT: DO NOT INSTALL THIS HEATER IN A STRUCTURE WITH NO INSULATION

IN THE ROOF—CONDENSATION WILL OCCUR.

Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read and understand this installation and op-

eration manual thoroughly prior to assembly, installation, operation or service to

this appliance.

This heater must be installed and serviced only by a trained gas service techni-

cian.

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other gas fired appliance.

Failure to comply could result in personal injury, death, fire and/or property dam-

age.

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other gas fired appliance.

This appliance may have sharp edges and corners. Wear protective clothing such

as gloves and protective eye wear when servicing this or any other appliance.

WARNING

IMPORTANT Installer: Present this manual to the end user. Acquaint the

end user with Important Information: Cover & pages 4 to 8.

END USER: In particular you must be aware of ‘Clearances to Combustible’ re-

quirements and the limitations of stacking or placing material near the heaters.

Make your safety personnel and staff aware of this information.

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA

Heater Expansion

It is a normal condition that during heat-up and cool-down a radiant

heater will expand and contract. Allowances for heater expansion

must be made in the gas connection and heater suspension. Im-

proper installation, alteration, or adjustment can result in property

damage, injury or death.

WARNING

Venting

Inadequate venting of a heater may result in asphyxiation, carbon

monoxide poisoning, injury or death. This heater is indirectly vented

from the space. Venting must be in accordance with all local, state,

provincial, and national codes (ANSI Z223.1/NFPA 54 in USA; B149.1 in Canada) and as indi-

cated in this manual. Refer to Sections 11 & 12

Gas Connection

Improper installation, connection, or adjustment can result in property

damage, toxic gases, asphyxiation, injury or death. Use an approved

stainless steel flexible gas connector (field supplied) to connect to the

gas supply to the heater in accordance with all local, state, provincial, and national codes

(ANSI Z223.1/NFPA 54 in USA; B149.1 in Canada) and as indicated in this manual.

WARNING

WARNING ‘Smoke’ & Discoloration Condition

During start-up, the heating of material coatings used in the production process of the heater

may create a small amount of smoke during the initial period of operation. This condition is

normal and temporary .

Ensure that there is sufficient ventilation to adequately clear any ‘smoke’ from the space.

Notify site management and safety personnel to ensure that alarm systems are not unduly

activated.

Under certain conditions in some locations/environments, surface discoloration may occur on the

heater body where the products of combustion discharge from the heater. The discoloration is due

to the deposit of ambient air borne particulate or gases within the space that have passed

through combustion. The combustion of fuel gas in a clean environment will not cause any

discoloration. Surface discoloration does not affect the operation or performance of the

heater nor the manufacturer’s warranties.

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA 6

Clearance to Combustibles

Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire

or explosion and result in property damage, injury or death. Do not use, store or locate flamma-

ble or explosive objects, liquids or vapors in proximity of the heater.

The clearance to combustible material represents the minimum dis-

tance that must be maintained between the outer heater surface and

a nearby surface. The stated clearance to combustibles represents a

surface temperature of 90F° (50C°) above room temperature.

It is the installer’s responsibility to ensure that building materials

with a low heat tolerance which may degrade at lower temperatures

are protected to prevent degradation.

In locations used for the storage of combustible materials, signs must be posted to specify the

maximum permissible stacking height to maintain the required clearances from the heater to

the combustibles. Such signs must either be posted adjacent to the heater thermostats or in

the absence of such thermostats in a conspicuous location.

In addition to stored or stationary material, consideration must also be given to moveable ob-

jects such as cranes, vehicles, and overhead doors, and structural objects such as electrical

and gas lines, electrical fixtures, and sprinkler heads.

Heaters must be located an appropriate distance from sprinkler heads. This distance may be

greater than the certified clearance to combustibles. Check the temperature rating of the sprin-

kler heads and locate heaters at a safe distance - in some instances the sprinkler heads may

need to be replaced by higher temperature heads.

It is beyond the scope of these instructions to consider all conditions that may be encountered.

Consult local authorities such as the Fire Marshall, insurance carrier, or safety authorities if you

are uncertain as to the safety or applicability of the proposed installation.

Refer to Figure 1 and Table 1 NEXT PAGE for the certified clearances to combustibles

for the appropriate model input/size.

WARNING

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA

SUSPENDED

AT 30°

Max.

Stack

Height:

‘H’ = T - C

MOUNTING CLEARANCE TO COMBUSTIBLES

SUSPENDED HORIZONTALLY: Measured from outer surface of heater

MODEL

BELOW

< C >

Inches [cm]

SIDES

< S >

Inches [cm]

TOP

< A >

Inches [cm]

ENDS

< E >

Inches [cm]

ecoSchwank-X 36 - IL-X 150

ecoSchwank-X 52 - IL-X 200

121" [307]

55” [140]

52" [132]

39" [99]

FIGURE 1: MINIMUM DISTANCES TO COMBUSTIBLES - refer to Table 1 for values

SUSPENDED AT AN ANGLE OF 30° *: Measured from outer surface of heater

NOTE: FOR AREAS USED TO STORE COMBUSTIBLE MATERIAL A ‘PEEL & STICK’ SIGN

IS SUPPLIED: USE INDELIBLE MARKER TO RECORD VALUES ‘H’, ‘S’, ‘F’, & ‘B’.

POST THE SIGN ADJACENT TO THE HEATER THERMOSTAT OR IN A PROMINENT

LOCATION. See next page for details.

SUSPENDED

HORIZONTALLY

F B

TABLE 1: MINIMUM CLEARANCE TO COMBUSTIBLES

BELOW

< C >

Inches [cm]

FRONT

< F >

Inches [cm]

BACK

< B >

Inches [cm]

TOP

< A >

Inches [cm]

ENDS

< E >

Inches [cm]

121" [307]

84" [213]

55” [140]

52" [132]

39" [99]

MODEL

ecoSchwank-X 36 - IL-X 150

ecoSchwank-X 52 - IL-X 200

* NOTE: Suspended between horizontal and 30°: Use the largest clearance from each column

~ See additional notes on previous & next pages ~

Site distance

to floor = T

Site distance

to floor = T

Max.

Stack

Height:

‘H’ = T - C

S S

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA 8

In locations used for the storage of combustible materials signs

must be posted specifying the maximum permissible stacking height to

maintain the required clearances from the heater to the combustibles.

The signs must be posted either adjacent to the IR heating system thermostats or in the ab-

sence of such thermostats, in a conspicuous place.

For your convenience a “peel and stick” sign is provided with this heater.

Use a permanent marker to record the required dimensions on the sign.

To calculate the value ‘H’( Maximum Material Stacking Height):

Maximum Material Stacking Height: H= T(distance from heater to floor) minus C (the com-

bustibles clearance below the heater)

or H= T- C

 Measure the on-site distance between bottom

of the heater and the floor = ‘T’ inches (cm).

 Refer to Table 1 to get the value ‘C’ (clearance

to combustibles below heater) that corresponds

to the model you are installing

 Subtract the clearance below the heater ‘C’

from ‘T’ to get value ‘H’ (maximum material

stacking height).

 Enter this value ‘H’ on the sign with permanent

marker.

 Then, for the heater model/size being installed,

refer to the information in Figure 1 and Table 1

to get the values for dimensions ‘S’, ‘F’ and ‘B’

(Fand Bare for ‘angle mounted’ heaters only).

WARNING

Post this sign as instructed above.

The clearance to combustible materials represents the minimum distance that must be main-

tained between the heater and a nearby surface. The stated clearance to combustibles

represents a surface temperature of 90F° (50C°) above room temperature.

It is the installer’s responsibility to ensure that building materials with a low heat toler-

ance which may degrade at lower temperatures are protected to prevent degradation.

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA

1. GENERAL APPLICATION

A gas-fired radiant heater may be installed for heating of commercial / industrial non-residential

spaces. It is beyond the scope of these instructions to consider all conditions that may be en-

countered. Installation must conform with all local building codes or, in the absence of local

codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the U.S.A. or the Natural

Gas and Propane Installation Code, CSA B149.1 in Canada. The latest edition Electrical Code

ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada must also be observed.

Installation of a gas-fired radiant heater must conform to all heating installation design proce-

dures including clearance to combustibles, connection to the gas and electrical supplies, and

ventilation.

This heater is not for installation in a Class 1 or Class 2 explosive environment, nor a resi-

dence. If installation of this equipment is in question, consult with local authorities having juris-

diction (Fire Marshall, labor department, insurance underwriter, or others).

Revisions to codes and/or standards, may require revision to equipment and installation proce-

dures. In case of discrepancy, the latest codes, standards, and installation manual will take pri-

ority over prior releases.

Models ecoSchwank-X 36, 52 and IL-X 150, 200 may be installed for heating of com-

mercial / industrial non-residential indoor spaces.

IMPORTANT: DO NOT INSTALL THIS HEATER IN A STRUCTURE THAT HAS NO INSULA-

TION IN THE ROOF - CONDENSATION WILL OCCUR.

This heater cannot be installed inside a degreasing plant, nor in an area where chlorine,

fluorine or bromine are present.

2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS

Luminous (high intensity) radiant tube heaters are suitable for use in aircraft hangars when

installed in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA

No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1.

A. A minimum clearance of 10 ft (3 m) above either the highest fuel storage compartment or

the highest engine enclosure of the highest aircraft which may occupy the hangar. The

clearance to the bottom of the heater shall be measured from the upper surface of either

the fuel storage compartment or the engine enclosure, whichever is higher from the floor.

B. A minimum clearance of 8 ft (2.4 m) must be maintained from the bottom of the heater to

the floor in other sections of the aircraft hangar, such as offices and shops, which communi-

cate with areas for servicing or storage. Refer to Table 1 for proper mounting clearances to

combustibles.

C. Heaters must be located so as to be protected from damage by aircraft and other objects,

such as cranes and movable scaffolding.

D. Heaters must be located so as to be accessible for servicing and adjustment.

LABOR REQUIRMENTS

Two persons are required to safely install this equipment. Wear gloves and other required

safety protection.

SP-MECX-EX-5A

ECO-X 36-52 / IL-X 150-200 Manual

RD: MAY 2009

RL: 05A - BA 10

3. INSTALLATION IN COMMERCIAL GARAGES AND PARKING STRUCTURES

Luminous (high intensity) radiant heaters are suitable for use in commercial garages when in-

stalled in accordance with the latest edition of the Standard for Parking Structures, ANSI/NFPA

88A, or the Standard for Repair Garages, ANSI/NFPA No. 88B, or the Canadian Natural Gas

and Propane Installation Code, B149.1.

An overhead heater shall be located high enough to maintain the mini-

mum distance to combustibles, as shown on the heater rating plate, from

the heater to any vehicles parked below the heater.

Overhead heaters shall be installed at least 8 ft (2.4 m) above the floor.

4. INSTALLATIONS OTHER THAN SPACE HEATING

Use for process or other applications that are not space heating will void the C.S.A. certification

and product warranty. Process application requires field inspection and/or certification by local

authorities having jurisdiction. Process application design should be provided by local experi-

enced process design experts.

WARNING

5. PRE INSTALLATION SURVEY

It is recommended that a full heating design including heat loss calculation be conducted on

the structure or area to be heated. Heater sizing and placement must consider available

mounting height, sources of greatest heat loss, and obstructions on the site. The certified clear-

ances to combustibles with respect to stored material, moveable objects (cranes, vehicles, lifts,

overhead doors, etc), structural components, and sprinkler system heads. Consideration must

also be given to ventilation fan placement. Carefully survey the area to be heated, and for best

results place heaters in the coldest area(s) and at sufficient spacing to provide radiant heat

coverage.

Installation must conform with all local, state, provincial and national code requirements includ-

ing the current latest edition ANSI Z223.1 (NFPA 54) in the U.S.A. and B149.1 installation

code in Canada, for gas burning appliances and equipment. The latest edition Electrical Code

ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada must also be observed.

The heating system must have gas piping of the correct diameter, length, and arrangement to

provide for the total system input. A layout drawing is necessary to calculate properly sized

gas supply piping.

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