Schwing SPB Series Bedienungsanleitung

EPARATE

LACING

OOMS

SPB

SCHWING GMBH – Separate Placing Booms SPB 02/2014

Index of Contents:

Method statement - highrise ............................Fehler! Textmarke nicht definiert.

Stationary Placing Boom: .................................................................................2

1.1

General.....................................................................................................2

1.2

Installation method....................................................................................3

1.3

Technical data and options .......................................................................4

1.3.1

SPB 25 (Split boom).............................................................................5

1.3.2

SPB 28 (Split boom).............................................................................5

1.3.3

SPB 32 (Split boom).............................................................................5

1.3.4

SPB 35 (Split boom).............................................................................6

1.3.5

Accessories .........................................................................................6

1.4

Climbing procedure...................................................................................8

1.5

Assembly instructions .............................................................................12

1.5.1

General points to consider when using placing booms.......................12

1.5.2

Safety aspects ...................................................................................13

1.5.3

TOOLS REQUIRED FOR ASSEMBLY ..............................................15

1.6

Working range.........................................................................................16

1.6.1

SPB 25...............................................................................................16

1.6.2

SPB 28...............................................................................................17

1.6.3

SPB 32...............................................................................................18

1.6.4

SPB 35...............................................................................................19

1.7

Examples for load drawings....................................................................20

1.7.1

SPB 25 in slab distance 3m (no counterweight).................................21

1.7.2

SPB 28 freestandig with 18m column (no counterweight) ..................22

1.7.3

SPB 28 freestandig with 18m column (with counterweight)................23

1.7.4

SPB 28 in slab distance 3,2m (no counterweight)..............................24

1.7.5

SPB 32 in slab distance 4,0m (no counterweight)..............................25

1.7.6

SPB 35 in slab distance 4,5m (no counterweight)..............................26

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1 Stationary Placing Boom:

1.1 General

The limits of concrete placement continuously expand with the application of a

Schwing concrete pump and placing boom combination. Now imagine where you

want the concrete to be placed...at what rate... and let the Schwing product

specialists plan a distribution system with the site manager.

The possibilities are endless with the various booms sizes available, the mounting

options and the number and sizes of booms that can be engineered into a project.

The net result is systematic concrete placement you can count on while increasing

placement rates by as much as 50-percent over other methods.

Labour requirements are minimal – one person operates the placing boom for

uniform concrete placement in wall, column and deck forms – less raking and

finishing time is required because of the precise placement. Continuous flow also

results in higher quality concrete.

Added time savings are realized by the tower crane being free to handle other

lifting operations.

Years ago already the trend to rationalization and short completion periods led to

the use of placing booms for the construction of large-scale buildings. Based on

the experience in the manufacture of concrete placing equipment, SCHWING was

able to offer their trendsetting equipment at a very early stage. As far back as in

1969 where the first SCHWING separate placing boom was put into operation by

Ph. Holzmann in the joint venture Asenwald Stuttgart.

The experience gained through all these years on a great number of construction

sites all over the world enabled SCHWING consulting engineers gain the

experience to offer the optimum concrete placing method for every site.

One way to place concrete quickly and economically is the use of separate

placing booms in conjunction with efficient concrete pumps. The placing booms

with the designation SPB and those of truck-mounted concrete pumps are of

equal design. That is why the placing booms SPB 30 through SPB 35 can be used

for stationary as well as on truck mounted pumps.

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1.2 Installation method

Free standing

up to 20 m

Through the

floor slabs

Directly on

cross frame

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1.3 Technical data and options

Boom of stable box-type construction, 4-stage hydraulic folding in vertical plane

with attached pipeline, pivoted on a swivelling slewing column, operation of the

boom by means of hand levers or installed electric remote control cable, end hose

and connecting line for connection to the delivery pipeline. Trestle-pin connection

for quick separation when repositioning the placing boom. First boom section with

pin joint.

Powering of the hydraulic pump for hydraulic actuation of all boom movements is

made by an electric motor. The complete power unit including the hydraulic tank

and control box is installed near the pedestal.

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1.3.1 SPB 25 (Split boom)

Technical data

Dia. of pipeline DN 125

Horizontal reach from centre

of rotating axis, max. 25 m

Slewing range folding 530°

Length of end hose 4 m

Electric engine power 400 V,

50 cps, protection mode IP 44 22 kW

Total weight of the boom 5970 Kg

with hydraulic oil, with pin connection on main boom to reduce handling weight.

1.3.2 SPB 28 (Split boom)

Technical data

Dia. of pipeline DN 125

Horizontal reach from centre

of rotating axis, max. 28 m

Slewing range folding 530°

Length of end hose 4 m

Electric engine power 400 V,

50 cps, protection mode IP 44 30 kW

Total weight of the boom 6380

with hydraulic oil, with pin connection on main boom to reduce handling weight.

1.3.3 SPB 32 (Split boom)

Technical data

Dia. of pipeline DN 125

Horizontal reach from centre

of rotating axis, max. 30 m

Slewing range folding 530°

Length of end hose 4 m

Electric engine power 400 V,

50 cps, protection mode IP 44 30 kW

Total weight of the boom 7100 Kg

with hydraulic oil, with pin connection on main boom to reduce handling weight.

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1.3.4 SPB 35 (Split boom)

Technical data

Dia. of pipeline DN 125

Horizontal reach from centre

of rotating axis, max. 35 m

Slewing range folding 530°

Length of end hose 4 m

Electric engine power 400 V,

50 cps, protection mode IP 44 30 kW

Total weight of the boom 8350 Kg

with hydraulic oil, with pin connection on main boom to reduce handling weight.

2 Accessories

Supplemental Equipment for

Concrete Placing Boom

1x Tubular head part (638 Kg for SPB 28 and 32 / 849 Kg

for SPB 35)

2m with integrated flanges.

3x Tubular segments ( 1450 Kg each segment)

Consisting of 3 segments each 6m Octagunal column

Total height: approx. 20 m

With the following methods of fixture:

A: Free standing

20 m max. on cross frame

B: Climbing through a building:

with openings of about 1045 mm X 1045 mm in each floor.

SCHWING GMBH – Separate Placing Booms SPB 02/2014

To be fixed 2-3 floors slabs (depending on the floor height) to ensure the

requested stability. The boom can be mounted on a 20 m column inside the

building with a max. free standing height of 15 m above the last floor frame .

1x Hydraulic climbing device (75 Kg each

cylinder)

for automatic lifting of the tubular mast

and placing boom, consisting of:

1 set climbing cylinders actuated by

means of a hand lever at the control

block or via remote control - push button

and approx. 15 m cable, suspensions

with socket pins.

3x floor frames (272 Kg each)

with 2 each eccentric pins and guide

rollers, 2 small cross bolt + 8 wedges

1x Cross frame (755 Kg)

SCHWING GMBH – Separate Placing Booms SPB 02/2014

1x Working platform (386 Kg)

to facilitate the assembly and operation

of the equipment. The platform

can be reached via ladders.

3xLadder section, 4 m long (43 kg)

with back protection

3 Climbing procedure

During the climbing operations, the boom column must be

guided and supported by three climbing guide frames.

These frames transfer the occurring forces into the

concrete structure and maintain the stability (Fig 1).

The climbing equipment is always installed on the

lowermost climbing frame.

1. Attach the lifting arms 2 to both climbing cylinders 4 (Fig. 2) and secure the

pins 3.

SCHWING GMBH – Separate Placing Booms SPB 02/2014

2. Place the climbing cylinders on the supports of

the lowermost guide frame (Fig. 1), insert the

lifting pins 1 in position "A" and secure. In this

position, the climbing cylinders can be

extended and retracted without the boom

column being lifted (for bleeding).

3. Extend the climbing cylinders slowly to the

limit top. The boom column and the placing

boom are raised in the process.

4. When the climbing cylinders are fully extended, insert a supporting pin 1 (Fig.

2) on both sides above the guide frame.

5. The safety latches 2 (Fig. 2) of the supporting pins

must be inserted into the next higher bore of the

boom column − Relieve the climbing cylinders by

retracting them slowly a short distance. The load of

the boom column and the placing boom is now

borne by the supporting pins.

6. Retract the climbing cylinders completely (Fig. 3).

7. Withdraw the lifting pins and insert into the

next hole (Fig. 3).

8. The next lifting procedure can now be started.

9. Repeat these steps until the boom column has

reached the desired height.

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