Sega D2 Referenzhandbuch

Initial D & Initial D2

All Models

Problem:

Solution: Using the attached instructions, remove the 2ea Allen Bolts, clean

and reinstall using Blue Loctite (242) on the threads. Tighten the

screws. As a precaution, it is recommended to use Loctite on all

screws during reassembly. When the Wheel is re-assembled, be

sure to tighten the M12 Nut to 88 foot pounds (lbf/ft squared).

Torque wrench is advised, and Loctite (242) is to be used.

November, 24 2003

First issued 1/03

If you have any questions or need further assistance, contact your Authorized Sega

Distributor or Sega Technical Services at (415) 701-6580 M-F 7:30am to 4:00pm PST.

137

Field Service Bulletin

Screws come loose on the stop mechanism of the Steering Assy.

This causes the shaft to rotate unchecked (Steering Wheel will

rotate farther than designed) and can cause damage to other parts

of the assembly. Also, Steering Wheel hub may become damaged

if the M12 nut that secures it comes loose.

Be certain to secure

these screws with

Loctite 242

Top View of Assembly

Screws are beneeth this

plate.

[P 1/6]

Control Panel removal and dissassembly.

A 5 mm allen wrench is required for the following procedure.

Turn off the power.

Remove the 6 allen screws from the Control Panel.

Unplug the 5 connectors and

remove the Control Panel. Be

careful not to damage any of the

wiring.

ALLEN SCREW (total 6), black

CONNECTOR (5)

BROWN: 4P

YELLOW: 10P,12P

RED: 3P,6P

[P 2/6]

remove the 3 screws located here with a 2.5 allen .

then remove the M12 nut securing the steering wheel to

the shaft with a 19mm socket.

Remove the Hardware from the control panel

plate and separate the Steering Handle Assy

from the plate.

[P 3/6]

IMPORTANT !!!!!!

Use Blue Loctite (242) and

secure M12 Steering wheel

nut to 88 lbf/foot pounds

squared upon reassembly !!!

TOOLS NEEDED:

SOCKET WRENCH

13mm SOCKET

10mm SOCKET

2mm Allen Wrench

Remove these 4 13mm bolts to

remove the stopper plate

from the assembly.

Remove these 4 10mm bolts

Slide the front plate off the assembly

and off the shaft. Then remove the

belt from the two pullys of the motor

and the shaft.

Slide the shaft out of the housing

having a care for the volume pot in

the rear. Using a 2mm Allen wrench,

remove the pully from the shaft.

[P 4/6]

These are the two bolts which require Loctite

(242). Reassemble by following these instruc-

tions in reverse having a care for the gold and

black spacers.

CENTERING AND SETTING THE VOLUME FOR THE STEERING ASSEMBLY:

[P 5/6]

Be sure to center the shaft with the cam in the upwards

position and the Stopper dangling downwards.

Cam

Stopper

Key

Left Screw

Then turn the motor until the key points to the left

screw on the motor.

Now to put the belt on at this time allow enough roll

in the pully for the belt to go on over the pully and still

line up.

Check after the belt is on that the shaft is still centered

and the key points to the left screw.

Tighten the 2 screws and secure the VR Base.

After making adjustments, use the Volume Setting Screen to set the Volume. The recommended

value for the handle Volume is "80H" when the handle is set straight.

Verify that the value decreases when the handle is rotated to the left and increases when rotated to the

right. Use the Test Mode to view the Volume value.

Center the Steering Wheel. Loosen the 2 screws that secure the VR Bracket and move the VR

Bracket off the shaft gears to adjust the angle and condition of the gear alignment.

With an Ohm’s meter, measure between the pink and green wires on the 5kΩ pot to a measurement

of 2500Ω.

Twist the bracket back up and allow the teeth to mesh between the gear and the shaft.

[P 6/6]

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