Shannon HRT 65 Bedienungsanleitung

User’s Guide

English

Plastic bending machine

HRT 65 - 125

User’s Guide

HRT 65-125

-1-

User’s Guide

Plastic bending machine

HRT 65-125

No part of this User's Guide may be photocopied, altered or

translated without prior written consent.

Information contained in this User's Guide is subject to

change without notice

User’s Guide

HRT 65-125

-2-

Contents

Contents 2

Introduction 3

1 Description of the machine 4

2 Technical data 5

3 Safety 6

4 Legend 7

4.1View 7

4.2Control units 7

5 Installation 8

5.1Assembly 8

5.2Connecting main voltage 8

6 Operation 9

6.1Preparation 9

6.2Switching on heating elements 9

6.3Setting temperature 9

7 Adjustment 10

7.1Safety precautions 10

7.2Heating element 10

7.3Filament height 11

7.4Stop 12

8 Maintenance 13

8.1Safety precautions 13

8.2Profiles 13

9 Tensioning and changing filament 14

9.1Safety precautions 14

9.2Tensioning 14

9.3Changing the filament 15

10 Fuses 17

10.1 Safety precautions 17

10.2 Control unit fuse 17

Annexes 18

A Options 18

Accessories 19

Equipment 19

B Service and warranty 21

User’s Guide

HRT 65-125

-3-

Introduction

Congratulations on purchasing Shannon’s plastic bending

machine HRT 65-125. Read this guide completely before

installing and using the machine.

We want to keep in contact and to know how you find the

HRT 65-125. We are always willing to advise on the use of

the machine and its accessories.

SHANNON BV

Turfschipper 11-13

2292 JC Wateringen

P.O. box 84

2290 AB WATERINGEN

the Netherlands (EC)

Tel: +31 (0)174-225240

Fax: +31 (0)174-225249

E-mail: [email protected]

Website: www.shannon.nl

User’s Guide

HRT 65-125

-4-

Description of the machine

The Shannon HRT bending machine is a rapidly convertible

machine for the production of large series of items with

multiple bends for the plastic sheet processing industry.

The machine has two adjustable heating elements as

standard. The temperature of which can be adjusted

independently by electronic controls.

The filaments of the heating elements on the working

surface are adjustable in height.

The workpiece can be heated from one side and it is

possible to bend sheet up to 5 mm thick.

The working surface is made of scratch-resistant solid

core material with which the space between the zones to

be heated can be filled to support the plastic sheet.

When heated, thermoplastics become so flexible that they

can be shaped. When a plastic sheet is heated to its

softening point in a narrow zone, if can be bent to any angle

desired.

The bending radius is determined by the width of the heated

zone. The zone is determined by the thickness of the

material, the type of heating element and the distance

between the plastic and the filament.

Every plastic has its specific softening point. By coordinating

the temperature, heated zone and the heating time all kinds

of thermoplastic can be processed.

User’s Guide

HRT 65-125

-5-

Technische Daten

type

HRT 65

HRT 125

Assembly

Control unit

Max.

Heating element

Max

2, fitted with single

filament

4, fitted with single

filament

Electrical

Control unit

Voltage

220 –240 V AC

Power

300 VA

500 VA

Fuse

2,5 AT x2

5 AT x2

max. power:

600VA

2000 VA

connection

CEE 7/4 16A 2P+A

Filament

0-17 V, 0-13 A ~

0-30 V, 0-13 A ~

Network connection

CEE 7/4 16A 2P+A

Network circuit breaker

16 A

Mechanical

Gradation of stop

0-640 mm

dimensions

[LxWxH]

835 x 680 x 160 mm

1470 x 850 x 160 mm

weight

40 Kg

60 kg**

Lifetime filament

±500 hours

Functional

Bending width

600 mm

1250 mm

Mutually extendible*

20-465 mm

20 - 610 mm

Sheet thickness*

1 - 5 mm

Temperature filament

Max

20-550 ◦C

Filament height

adjustment

1 - 6 mm

Ambient

Temperature

18-30 C

Humidity of the air

50-80 % (no condensed)

Miscellaneous

set of socket screws

keys

1 set [1½, 3, 5 mm]

Spare fuse

4 x [6.3x32 2,5 AT]

each controller

4 x [6.3x32 5 AT] each

controller

Spare filament

1 x [0.9 x 750 mm]

per element

1 x [0.9 x 1350 mm]

per element

* Depends on the heating element

** Depends on the amount of controllers

User’s Guide

HRT 65-125

-6-

Safety

To ensure sfety when using the machine you should erad

this User’s guide carefully and follow the safety instructions

closely.

Attention!

The machine contains parts which are hot. Touching

them will cause burns.

Allow hot parts to cool sufficiently (at least 10 minutes)

before touching them.

Never touch the filaments or the reflectors when the

machine is in operation.

Always wear close fitting clothing.

Be particularly careful of sleeves and always tie back long

hair.

The machine may only be used for heating narrow

zones in flat plastic sheets. Any other use could lead to

very hazardous situations or cause damage to the machine!

The plastic sheets that have to be bent may never be

thicker than 5 mm.

Before commissioning and servicing, always check the

connection cable and plug for defects.

When servicing, switch off the machine and remove the

plug from the socket.

Only switch on those heating elements which are

needed.

Never leave the machine unattended without switching

it off.

User’s Guide

HRT 65-125

-7-

Legend

4.1 VIEW

4.2 CONTROL UNITS

The control units contain an electronic

control with which the temperature of a

filament is set.

HSwitch on/off

ITemperature setting

J Connection to filaments

K Connection to 220 V AC

LFuseholder

User’s Guide

HRT 65-125

-8-

Installation

5.1 ASSEMBLY

1. Place the machine on a level floor with sufficient space around and

above the machine.

2. Ensure that there is adequate ventilation and lighting at the workplace.

3. Avoid draughts, in order to prevent uneven heating.

5.2 CONNECTING MAIN VOLTAGE

1. Check that all switched of the control units are in the 0-position

(Switch H).

2. Put the plug into the socket

User’s Guide

HRT 65-125

-9-

Operation

6.1 PREPARATION

1. Clear the working surface.

2. Check that all the heating elements are connected to the control units.

3. Check that no scraps of material remain in the reflectors.

6.2 SWITCHING ON HEATING ELEMENTS

Each heating element can be switched on and controlled individually.

Switch on the control unit with switch H.

6.3 SETTING TEMPERATURE

The temperature of the filament can be set using the temperature control.

1. When turning on the on/off switch, the display will show the value that

was last saved (keeping the machine on a certain value for >20

seconds will make it remember this value).

2. Press the right button (arrow up) to increase the value, up to 99

(keeping this pressed in will make the value cycle much faster)

3. Press the left button (arrow down) to decrease the value, down to 00

(keeping this pressed in will make the value cycle much faster)

4. Press both buttons at the same time to go directly to 00. Doing this also

resets the machine.

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