Shark RG-232637 Bedienungsanleitung

9.801-589.0

SERVICE MANUAL

MODEL # ORDER #

RG-232637 1.107-235.0

CONTENTS

9.801-589.0 • RG-232637 • Rev. 06/14

Exploded View ......................................................................................... 4

Exploded View Parts List ......................................................................... 5

Legacy Axial Pump...............................................................................6-7

Troubleshooting ....................................................................................... 8

Preventive Manteinance .......................................................................... 9

Oil Change Record ................................................................................ 10

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER

SERVICE MANUAL

EXPLODED VIEW

15 28

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER

SERVICE MANUAL

EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY

1 8.920-004.0 Pump, Legacy Axial

2.6 GPM 3000PSI 1

2 9.194-077.0 Engine Honda GC160 1

3 9.194-881.0 Key SQR 3/16" x 1 47/64" 1

4 9.196-033.0 5/16-24 UNF X 1.75

Socket Head Cap Screw 4

5 9.802-813.0 Washer, 5/16"

Split Ring Lock, Zinc 4

6 9.186-010.0 5/16-18 X 1-1/2

GR 5 HHCS Zinc 4

7 9.802-776.0 Nut, 5/16-18, ESNA 4

8 8.718-980.0 Washer, 5/16" Flat,

SAE (780452) 8

9 9.115-099.0 Powder Coated-P1

Frame Black Wrinkle 1

10 9.802-270.0 Wheel & Tire Assy,

10" Steel Rim W/Tube 2

11 9.182-506.0 Cap Black Plastic, 5/8'' 2

12 9.183-405.0 Rubber Dampener 5/16''-18 2

13 9.196-308.0 5/16-18 X 1/2 Carriage Bolt 2

14 8.753-553.0 Label, Rate Specs, Low 1

15 8.751-096.0 Label, Regulation 4442.6 1

16 9.801-587.0 Rating Plate, RG-232637 1

17 8.750-881.0 Shark, Label Name Plate 1

ITEM PART NO. DESCRIPTION QTY

18 8.783-035.0 Label, Operation

Warnings Trilingual 1

19 9.138-313.0 Caution Engine Oil Tag 1

20 9.138-373.0 Open/Closed

Sticker-(GCV 160) 1

21 9.138-377.0 Quick Start Instruction

Guide Sticker 1

22 5.731-652.0 Filter with weight 1

23 6.388-216.0 Hose DN 5 1

24 9.180-004.0 ▲ Motor Oil, SAE-10W 30, 20 oz.

25 9.140-153.0 Powder Coated Handle 1

26 9.142-015.0 Hanger LT Side 1

27 9.802-786.0 Nut, 5/16, Hex, NC 2

28 9.198-003.0 5/16 Internal

L/W .332 ID X .620 2

29 8.767-003.0 1/4-20 Star Knob 2

30 9.196-307.0 1/4-20 x 1-1/2 GR 2 Hex Bolt 2

31 9.112-012.0 Al Bit 101 Trigger Gun 1

32 9.112-533.0 Lance-AL Quick

Connect-Male 3000 psi 1

33 8.751-356.0 Kit, Nozzle (035) 1

8.712-337.0 ▲Nozzle, 0003, Red 1

8.712-338.0 ▲Nozzle, 0015, Yellow 1

8.712-339.0 ▲Nozzle, 0025, Green 1

8.712-340.0 ▲Nozzle, 0040, White 1

8.712-398.0 ▲Nozzle, Black, Soaper 1

34 8.753-423.0 Hose, HP 5ft, 3600PSI M22 1

35 9.134-022.0 Name plate 1

36 9.196-049.0 Nylon Rivet 1

▲Not Shown

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER

SERVICE MANUAL

PUMP EXPLODED VIEW AND PARTS LIST

ITEM PART # DESCRIPTION QTY

1 8.762-010.0 Cylinder Head 1

2 9.175-004.0 Valve Assy Horizontal 3

3 2.884-916.0 Valve Complete (Kit 3) 1

4 5.443-448.0 Nipple Chemestry 1

5 6.362-451.0 O-Ring Seal 8.0 x 1.0 1

6 6.362-175.0 O-Ring Seal, 5.28 x 1.78 1

7 7.401-909.0 Sphere 7 G40 - 1.4401 1

8 5.110-714.0 Sleeve 1

9 5.332-258.0 Helical Spring 1

10 9.139-372.0 Nozzle, INS 020/021 Pump 1

11 9.184-018.0 Outlet-Thermal Valve 1

12 6.362-480.0 O-Ring Seal, 12.42 x 1.78 1

13 7.362-507.0 O-Ring Seal 8 x 2 NBR 90 1

14 6.413-403.0 Thermo Valve Tin Coated 1

ITEM PART # DESCRIPTION QTY

15 5.332-290.0 Helical Spring 1

16 9.175-005.0 Unloader Assembly 1

17 4.132-007.0 Drain Plug Replacement 1

18 5.003-062.0 Plate 1

19 9.177-301.0 Hich Pressure Seal 3

20 9.177-310.0 Back Ring 3

21 6.362-833.0 O-Ring Seal 12.5 x 1.73 3

22 9.155-011.0 Housing Low Pressure Seal 3

23 6.363-058.0 Grooved Ring 3

24 9.134-016.0 Spacer 3

25 6.365-393.0 Oil Sealing 12.20x4/6 3

26 9.133-007.0 Piston Guide 1

27 6.362-390.0 O-Ring Seal 15.6 x 1.8 1

28 9.134-019.0 Male Adapter 1

29 9.181-005.0 Filter Seal 1

30 9.155-013.0 Female House Conn 1

31 8.751-121.0 ◆Gooseneck, Hose Adapter 1

(For pump guard or Filters)

32 9.139-370.0 Spare Part List, Piston 1

33 6.362-471.0 O-Ring Seal 80.0x3.0 NBR70 1

◆Not Included

8.920-004.0

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER

SERVICE MANUAL

PUMP EXPLODED VIEW PARTS LIST (CONT)

ITEM PART # DESCRIPTION QTY

1 9.166-016.0 Grooved Ball Bearing 1

2 9.135-018.0 Swash Plate Hor. 1

3 9.165-356.0 Ball Bearing No 6207 1

4 9.177-314.0 Radial Seal 35 x 52 x 7 1

5 9.135-016.0 Oil Housing 1

8.920-004.0 Housing View

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER Troubleshooting Guide

PROBLEM POSSIBLE CAUSE SOLUTION

ENGINE OPERATES

FOR 15 MINUTES

THEN STOPS

Not enough gas or engine oil Fill tank with gas. Check oil level.

Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking.

Obstruction in fuel ﬁlter Clean or replace fuel ﬁlter.

ENGINE LACKS

POWER

Dirty air ﬁlter Replace air ﬁlter.

ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine

runs smoothly.

WATER DRIPPING

FROM UNDER PUMP

Piston packing worn Call local distributor.

O-Ring plunger retainer worn Call local distributor.

Cracked piston Call local distributor.

OIL DRIPPING Oil seal worn or damaged Call local distributor.

WATER LEAKING

FROM PUMP

PROTECTOR

Spray gun closed with machine

running 5 minutes or longer

Open spray gun or turn off machine.

Excess water supply pressure Place a pressure regulator at end of 50'

garden hose.

NO DETERGENT Detergent suction tube not properly

connected to machine

Check connection.

Detergent is too thick Dilute detergent. For best results, use

manufacturers detergent.

Detergent ﬁlter valve is at lowest

setting

Set detergent ﬁlter valve to a higher setting.

Filter on detergent suction tube is

clogged

Run warm water through ﬁlter to remove

debris.

Damaged or clogged detergent suc-

tion tube

Remove obstruction or replace detergent

suction tube.

A high pressure nozzle is attached. Replace with black detergent nozzle.

Discharge nozzle is obstructed Blow out or remove debris with ﬁne needle.

GARDEN HOSE

CONNECTION

LEAKS

Loose ﬁttings Tighten ﬁttings.

Missing/worn rubber washer Insert new washer.

SPRAY WAND

LEAKS

Spray wand not properly attached Slide the spray wand into the gun. Turn the

wand collar clockwise onto the spray gun

threads until tight.

Broken o-ring Call local distributor and order an o-ring.

PUMP IS NOISY Pump is sucking air Check that hoses and ﬁttings are air tight.

Turn off machine and purge pump by

squeezing trigger gun until a steady ﬂow of

water emerges through nozzle.

TROUBLESHOOTING

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER Troubleshooting Guide

MAINTENANCE SCHEDULE

Engine Oil

Inspect Daily

Change First month or 20 hours.

Every 100 hours or every 6 months after ﬁrst month

Filter Every 50 hours

Air Cleaner/Filter Inspect Every 50 hours

Clean Monthly

Engine Fuel Filter 500 hours or 6 months

Spark Plug Maintenance 300 hours or annually

Clean Fuel Tank(s) Annually

Replace Fuel Lines Annually

Replace High Pressure Nozzle Every 6 months

Replace Quick Connects/O-Rings Annually/As needed

Clean Water Screen/Filter Weekly

Replace HP Hose Annually (if there are any signs of wear)

PREVENTATIVE MAINTENANCE

This pressure washer was produced with the best available materials and quality craftsmanship. However, you

as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-

tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer

for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.

Perform maintenance more often under severe conditions. Check pump oil and engine oil level before ﬁrst use

of your new pressure washer.

9.801-589.0 • RG-232637 • Rev. 06/14

PRESSURE WASHER

SERVICE MANUAL

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

Date Oil Changed

Month/Day/Year

Estimated Operating

Hours Since Last

Oil Change

OIL CHANGE RECORD

Check pump oil and engine oil level before ﬁrst use of your new pressure washer.

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