Sharp UP-5900 Bedienungsanleitung

CODE : 00Z

qSERVICE MANUAL

CONTENTS

Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified

ones for maintaining the safety and performance of the set.

SHARP CORPORATION This document has been published to be used

for after sales service only.

The contents are subject to change withoutnotice.

UP5900VSME

POS TERMINAL

MODEL UP-5900

CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

CHAPTER 3. SERVICE PRECAUTION . . . . . . . . . . . . . . . . . . . . .3 - 1

CHAPTER 4. DIAGNOSTICS SPECIFICATIONS . . . . . . . . . . . . .4 - 1

CHAPTER 5. CIRCUIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . .5 - 1

CHAPTER 6. BIOS SETUP UTILITY . . . . . . . . . . . . . . . . . . . . . . .6 - 1

CHAPTER 7. HDI RECOVERY PROCEDURES . . . . . . . . . . . . . .7 - 1

CHAPTER 8. ABOUT UTILITY SOFTWARE . . . . . . . . . . . . . . . . .8 - 1

CHAPTER 9. CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . .9 - 1

CHAPTER 10.PWB LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 1

("V/VK" version)

PARTS GUIDE

UP-5900VS

BATTERY DISPOSAL

Contains Nickel Metal Hydride Battery. Must be Disposed of Properly.

Contact Local Environmental Officials for Disposal Instructions.

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED

BY AN INCORRECT TYPE.

DISPOSE OF USED BATTERIES ACCORDING

TO THE INSTRUCTIONS.

AVOID: SHORT-CIRCUITING THE BATTERY TERMINALS.

KEEP THE BATTERY AWAY FROM FIRE.

*WHEN DISPOSING THE BATTERY, FOLLOW THE LOCAL

RULES AND REGULATIONS.

“BATTERY DISPOSAL”

THIS PRODUCT CONTAINS NICKEL-METAL HYDRIDE BATTERY.

THIS BATTERY MUST BE DISPOSED OF PROPERLY.

REMOVE THE BATTERY FROM THE PRODUCT AND CONTACT FEDERAL OR

STATE ENVIRONMENTAL AGENCIES FOR INFORMATION ON RECYCLING AND

DISPOSAL OPTIONS.

“TRAITEMENT DES ACCUMULATEUR USAGÉS”

CE PRODUIT CONTIENT UN ACCUMULATEUR À NICKEL MÉTAL HYDRIDE.

CET ACCUMULATEUR USAGÉ DOIT ÊTRE TRAITÉ CORRECTEMENT.

ENLEVEZ L’ ACCUMULATEUR DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE

AGENCE ENVIRONNEMENTALE LOCALE POUR DES INFORMATIONS SUR LES

MÉTHODES DE RECYCLAGE ET DE TRAITEMENT.

UP-5900VS SPECIFICATIONS

1 – 1

CHAPTER 1. SPECIFICATIONS

1. APPEARANCE

AC cord

Plug your terminal into a wall outlet that has a dedicated ground before

using.

Power switch

Set the power switch to the ON ( I ) position after the terminal has been

plugged in.

Power indicator

When the power switch is turned on, the power indicator will light up.

The indicator will remain on even while the display’s backlight is off.

■

■■

■ DISPLAY

Display angle

The display may be tilted for the best viewing angle by adjusting the

rear stand.

Be sure to push the release button on the side of the rear stand when

sliding it.

Brightness control

The brightness of the illuminated display can be adjusted using the

brightness control.

Turning the control backwards darkens the display and turning it for-

wards brightens the display.

Caution: The LCD module built in this POS terminal is manufactured

with highly precise technology.

However bright pixels or blank pixels may appear. Also an

irregular color and brightness may occur depending on the

view angle. Please note that this type of phenomena is com-

mon for LCDs and may not be a malfunction.

The backlight in the display is a consumable part.

When the LCD display can no longer be adjusted and becomes darker,

you should replace the LCD module. Consult your authorized SHARP

dealer for further details.

2. RATING

Front view

Operator display

(touch panel)

Money checking

space

Brightness

control

Power indicator

Floppy disk drive

Rear view

Power switch AC cord

Caution: DO NOT insert any device into this

connector unless recommended to do.

Doing so may cause the POS terminal

not to function properly.

DO NOT insert any object into this

switch unless instructed to do.

Doing so may damage or delete the data.

ITEM SPECIFICATIONS

External dimensions 11.8 (W) x 16.3 (D) x 13.5 (H) in. approximately

(298.5 (W) x 415 (D) x 342 (H) mm)

Weight Approximately 15.5lb. (7.0 kg)

Power source 220V~240V AC m10%, 50Hz/60Hz

Power consumption Operating : 92.5W 590mA

Working temperature 32 to 104°F (0 to 40°C)

Button

Brightness control

UP-5900VS SPECIFICATIONS

1 – 2

3. HARDWARE

3-1. DISPLAY

3-2. KEYBOARD

1TOUCH PANEL

2POS KEY PAD

VK (U. K.) version : Option (UP-C30PK)

Except VK version : Standard

3-3. PC SYSTEM

3-4. SERIAL PORT

D-SUB 9-pin connector COM1 and COM2 are equipped.

In order to supply +5V power, CI signal and +5V power supply of COM1

and COM2 can be switched.

2 channels of RJ45 Connector COM port are equipped.

COM3 or original I/O address (COM5) can be selected as the 1 chan-

nels of RJ45 COM port.

3-5. EXPANSION SLOT

5V PCI board can built in UP-5900 instead of an ISA PC board.

It has to satisfy with power consumption as follows.

ITEM SPECIFICATION NOTE

Type TFT color LCD with back light High color (16bit)

display

Screen size 12.1" full screen

Dot size 0.0825 x RGB(W) x 0.2825(H) mm

Resolution XGA (1024 x 768 dots)

ITEM SPECIFICATIONS NOTE

Type Touch key (Analog touch panel)

Number of

key positions 4096 (W) x 4096 (H) positions

Control Mouse emulation

ITEM SPECIFICATION NOTE

Type POS rising keyboard

Number of

keys Standard 27 keys

Numeric keys : 11 keys ( 1 to 9,0 and 00)

Capped keys : 16 keys (Key labels are

locally purchased.)

Maximum 30 keys (6x5 matrix)

(Changing key layout by using

ER-11KT7/12KT7/22KT7)

Key layout

ITEM SPECIFICATIONS NOTE

CPU Celeron processor 566MHz

Chip set Intel 440BX + PIIX4e

Graphic controller SMI Lynx3DM4+

Main memory

(for executing MS-DOS,

Application software)

Standard : 128 Mbytes SD RAM

Max. : 256 Mbytes adding DIMM

Video RAM 4 Mbytes Built-in type

BIOS ROM 512 Kbytes Flash ROM

Keyboard controller M38813

Super I/O PC87309

POS system controller PSC2 : LZ9AM22

000

123

456

789

COM1 & COM2: D-sub 9 pin

Pin No. Signal Function I/O

1 CD Data Carrier Detect I

2 RD Receive Data I

3 SD Send Data O

4 ER Data Terminal Ready O

5 SG Signal Ground –

6 DR Data set Ready I

7 RS Request to Send O

8 CS Clear to Send I

9 CI/+5V Ring Indicate / +5V I/

COM3 (or COM5): Modular jack RJ45 8 pin

Pin No. Signal Function I/O

1 RS Request to Send O

2 ER Data terminal Ready I

3 SD Send Data O

4 SG/(+5V) Signal Ground/(+5V) –

5 SG Signal Ground –

6 RD Receive Data I

7 DR Data set Ready I

8 CS Clear to Send I

ITEM SPECIFICATION NOTE

Type PCI bus

Power

consumption +5V max. 0.3A

+12V max. 0.05A

5V PCI board size Short size PC board (Local

procurement item)

Quantity 1 slots

UP-5900VS SPECIFICATIONS

1 – 3

3-6. SHUTDOWN SWITCH

The shutdown switch is used when the OS or application programs are

straying and the system can not return to the normal state.

You must not use this shutdown switch when the UP-5900 is running

normally. Use this switch only when the main power source is not cut off

even if the main unit power switch is set to OFF position. The UP-5900

is turned OFF and the hardware is reset by turning the main power

switch OFF and then pressing the shutdown switch.

[OUT LINE]

The shutdown switch is a single shut type. (Normally OFF position)

[OPERATING METHOD]

The shutdown switch is a push switch. If it is pushed to ON, the UP-

5900 stops supplying the power when the power switch is set into

stand-by mode.

Note: The shutdown operation will be ignored when the power switch is

set to power-on position.

3-7. SYSTEM SWITCH

The system switches are used to preset various system configurations.

[OUT LINE]

The system switches is short pin.

[JUMPER SWITCH]

3-8. POWER SWITCH

[OUT LINE]

The power switch has the positions ON and OFF (Stand-by)

[OPERATING METHOD]

The power switch is a see-saw switch, and it can be tipped toward the

ON or OFF.

4. SOFTWARE

Push ON: This position is used to reset the stand-by mode for

power supply unit during software hang ups.

Release OFF: Usually the shutdown switch needs to be set to this

position when the UP-5900 is operating.

Shut down switch

JP1: Setting of IRQ allocated to COM3.

Position 1-2: COM3 = IRQ4

2-3: COM3 = IRQ11

JP2: Initialization of COMS.

Position 1-2: Initiallize

2-3: Not initiallize

ON position: Usually the power switch needs to be set to this posi-

tion when the POS-terminal is operated.

OFF position: This position can be used to turn the stand-by mode.

When the power switch is set to this position, the power

supply stops automatically. But if the software program

controls the power supply to hold, even if the power

switch is set into this position, power supplying will be

kept until a software program allows power supply to

turn OFF.

Power switch :

ITEM SPECIFICATION NOTE

OS provision Windows 98 Second Edition Local purchased (For V version)

Provided from SHARP (For VK version)

Available OS Windows 2000 Local purchased

Windows NT Work station 4.0 Local purchased

Device drivers POS drivers POS device driver Provided from SHARP

Touch panel driver

VGA device driver

Additional device driver

BIOS Written to the Flash ROM on the Main PWB.

Utility software Touch panel calibration utility program Provided from SHARP

Double tap setup utility program

POS printer utility program

Application software Local purchased

UP-5900VS OPTIONS

2 – 1

CHAPTER 2. OPTIONS

1. SYSTEM CONFIGURATION

2. OPTIONS

No. NAME MODEL NAME DESCRRIPTION

1 Customer display UP-I20DP 2 line 20 digits dot display

2 Customer pole display UP-P20DP 2 line 20 digits dot display

3 MCR (Magnetic Card Reader) UP-E12MR2 for ISO 1 & 2 stripe card

4 Remote drawer ER-03DW 4B/8C

ER-04DW 4B/8C

ER-05DW 5B/8C

5 Receipt/Journal printer ER-01PU 2 station (R/J) thermal printer 45mm width

6 Built-in printer UP-T80BP 1 station thermal printer 80mm width

7 Hand scanner ER-A6HS1 for reading bar code

8 Key pad (Option for VK version) UP-C30PK Std. 27 keys, Max. 30 keys

9 Key kit (Used for key pad : UP-C30PK) ER-11KT7 1 x 1 key top kit

ER-12KT7 1 x 2 key top kit

ER-22KT7 2 x 2 key top kit

Incorporated in Main Unit

RS-232 Communication Connection

max.2

(RS-232)

(Ethernet)

PC Keyboard

Drawer

ER-03DW/04DW/05DW

Customer

Poll Displa

UP-P20DP

Magnetic

Card Reader

UP-E12MR2

Additional DRAM

Memory

Built-in printer

UP-T80BP

PC server

Scale

Hand Scanner

ER-A6HS1

CAT/EFT

Kitchen video monito

Local Printe

<Option> ER-01P

Customer Display

UP-I20DP

max.3

Host

UP-5900 Sub

POS terminal

In-line Communication Connection

Remote Printer

UP-5900VS OPTIONS

2 – 2

3. LOCALLY SUPPLIED OPTIONS

*1 Extension RAM module

*2 Hard disk drive

4. SERVICE OPTIONS

No. NAME DESCRIPTION NOTE

1 DIMM 168pin SD-RAM Max. 256Mbytes *1

2 Hard disk drive 2.5 inch type *2

3 PC keyboard PS/2 type PC keyboard

4 Application software

5 Additional device drivers

[Device] 168pin DIMM

[Outline] UP-5900 has a socket as DIMM.

The following DIMM memory specification must be adhered

to.

[Specification] 168pin.DIMM

Type SD-RAM type

Access time PC100 (more than)

Power 3.3V

Refresh cycle 4096/64 msec.

Refresh type AUTO

Power consumption 1400 mA (less than)

[Device] 2.5 inch type Hard disk drive

[Outline] It is necessary to satisfy with 2.5 inch Hard disk drive speci-

fication as follows.

[Specification]

2.5 inch Hard disk drive

Maker Fujitsu

Model MHN2150AT

Capacity 15 Gbytes

Interface ATA-4

No NAME PARTS CODE

PRICE DESCRIPTION

Connector cable

for Dongle

(LPT-1)

QCNW-7858BHZZ BL

Relay line from

Terminal to Dongle

2 1 hole clerk key

Thekey No.1to

No.12 are sup-

plied together

with UP-5900.

LKGIM1004BH13 BH Key No.13

LKGIM1004BH14 BH Key No.14

LKGIM1004BH15 BH Key No.15

LKGIM1004BH16 BH Key No.16

LKGIM1004BH17 BH Key No.17

LKGIM1004BH18 BH Key No.18

LKGIM1004BH19 BH Key No.19

LKGIM1004BH20 BH Key No.20

LKGIM1004BH21 BH Key No.21

LKGIM1004BH22 BH Key No.22

LKGIM1004BH23 BH Key No.23

LKGIM1004BH24 BH Key No.24

LKGIM1004BH25 BH Key No.25

LKGIM1004BH26 BH Key No.26

LKGIM1004BH27 BH Key No.27

LKGIM1004BH28 BH Key No.28

LKGIM1004BH29 BH Key No.29

LKGIM1004BH30 BH Key No.30

LKGIM1004BH31 BH Key No.31

LKGIM1004BH32 BH Key No.32

LKGIM1004BH33 BH Key No.33

LKGIM1004BH34 BH Key No.34

LKGIM1004BH35 BH Key No.35

LKGIM1004BH36 BH Key No.36

LKGIM1004BH37 BH Key No.37

LKGIM1004BH38 BH Key No.38

LKGIM1004BH39 BH Key No.39

LKGIM1004BH40 BH Key No.40

LKGIM1004BH41 BH Key No.41

LKGIM1004BH42 BH Key No.42

LKGIM1004BH43 BH Key No.43

LKGIM1004BH44 BH Key No.44

LKGIM1004BH45 BH Key No.45

LKGIM1004BH46 BH Key No.46

LKGIM1004BH47 BH Key No.47

LKGIM1004BH48 BH Key No.48

LKGIM1004BH49 BH Key No.49

UP-5900VS OPTIONS

2 – 3

LKGIM1004BH50 BH Key No.50

LKGIM1004BH51 BH Key No.51

LKGIM1004BH52 BH Key No.52

LKGIM1004BH53 BH Key No.53

LKGIM1004BH54 BH Key No.54

LKGIM1004BH55 BH Key No.55

LKGIM1004BH56 BH Key No.56

LKGIM1004BH57 BH Key No.57

LKGIM1004BH58 BH Key No.58

LKGIM1004BH59 BH Key No.59

LKGIM1004BH60 BH Key No.60

LKGIM1004BH61 BH Key No.61

LKGIM1004BH62 BH Key No.62

LKGIM1004BH63 BH Key No.63

LKGIM1004BH64 BH Key No.64

LKGIM1004BH65 BH Key No.65

LKGIM1004BH66 BH Key No.66

LKGIM1004BH67 BH Key No.67

LKGIM1004BH68 BH Key No.68

LKGIM1004BH69 BH Key No.69

LKGIM1004BH70 BH Key No.70

LKGIM1004BH71 BH Key No.71

LKGIM1004BH72 BH Key No.72

LKGIM1004BH73 BH Key No.73

LKGIM1004BH74 BH Key No.74

LKGIM1004BH75 BH Key No.75

LKGIM1004BH76 BH Key No.76

LKGIM1004BH77 BH Key No.77

LKGIM1004BH78 BH Key No.78

LKGIM1004BH79 BH Key No.79

LKGIM1004BH80 BH Key No.80

LKGIM1004BH81 BH Key No.81

LKGIM1004BH82 BH Key No.82

LKGIM1004BH83 BH Key No.83

LKGIM1004BH84 BH Key No.84

LKGIM1004BH85 BH Key No.85

LKGIM1004BH86 BH Key No.86

LKGIM1004BH87 BH Key No.87

LKGIM1004BH88 BH Key No.88

LKGIM1004BH89 BH Key No.89

LKGIM1004BH90 BH Key No.90

LKGIM1004BH91 BH Key No.91

LKGIM1004BH92 BH Key No.92

LKGIM1004BH93 BH Key No.93

LKGIM1004BH94 BH Key No.94

LKGIM1004BH95 BH Key No.95

LKGIM1004BH96 BH Key No.96

LKGIM1004BH97 BH Key No.97

LKGIM1004BH98 BH Key No.98

LKGIM1004BH99 BH Key No.99

No NAME PARTS CODE

PRICE DESCRIPTION

LKGIM1004BH00 BH Key No.100

LKGIM1004BHA1 BH Key No.101

LKGIM1004BHA2 BH Key No.102

LKGIM1004BHA3 BH Key No.103

LKGIM1004BHA4 BH Key No.104

LKGIM1004BHA5 BH Key No.105

LKGIM1004BHA6 BH Key No.106

LKGIM1004BHA7 BH Key No.107

LKGIM1004BHA8 BH Key No.108

LKGIM1004BHA9 BH Key No.109

LKGIM1004BHA0 BH Key No.110

LKGIM1004BHB1 BH Key No.111

LKGIM1004BHB2 BH Key No.112

LKGIM1004BHB3 BH Key No.113

LKGIM1004BHB4 BH Key No.114

LKGIM1004BHB5 BH Key No.115

LKGIM1004BHB6 BH Key No.116

LKGIM1004BHB7 BH Key No.117

LKGIM1004BHB8 BH Key No.118

LKGIM1004BHB9 BH Key No.119

LKGIM1004BHB0 BH Key No.120

LKGIM1004BHC1 BH Key No.121

LKGIM1004BHC2 BH Key No.122

LKGIM1004BHC3 BH Key No.123

LKGIM1004BHC4 BH Key No.124

LKGIM1004BHC5 BH Key No.125

LKGIM1004BHC6 BH Key No.126

No NAME PARTS CODE

PRICE DESCRIPTION

UP-5900VS OPTIONS

2 – 4

5. SERVICE TOOLS

5-1. PARALLEL LOOP BACK CONNECTOR:

UKOG-2366BHZZ

This connector is connected between CN10/11 of the main PWB and

the parallel port through the Dongle cable (QCNW-7858BHZZ) for

checking the parallel port during execution of diagnostics.

5-2. MCR TEST CARD: UKOG-6718RCZZ

• Used when executing the diagnostics of the UP-E12MR2.

• External view

5-3. RS232 LOOP BACK CONNECTOR:

UKOG-6705RCZZ

Connected to the RS232 connector (D-SUB 9 pin: COM1, COM2) of the

UP-5900 and ER-A8RS, and used to check loop signals when execut-

ing diagnostics.

• Connection diagram

5-4. RS232 MODULAR JACK LOOP BACK

CONNECTOR: UKOG-6729BHZZ

Connected to the RS232 connector (RJ45: COM3) of the UP-5900, and

used to check loop signals when executing diagnostics.

• Connection diagram

No. NAME PARTS CODE PRICE DESCRIPTION

1 Parallel loop back connector UKOG-2366BHZZ BM

2 MCR test card UKOG-6718RCZZ BE for UP-E12MR2

3 RS232 loop back connector UKOG-6705RCZZ BC for RS232 connector

4 RS232 modular jack loop back connector UKOG-6729BHZZ AZ for RJ45 connector

5 TOUCH PEN CPENP1004PCN5 AG

STROBE#

1. D0

2. D1

3. D2

4. D3

5. D4

6. D5

7. D6

8. D7

9. ACK#

10. BUSY

11. PE

12. SLCT

13. AF#

14. ERROR#

15. INIT#

16. SLCTIN#

17. PE

25. PE

CD 1pin

RD 2pin

TD 3pin

DTR 4pin

GND 5pin

DSR 6pin

RTS 7pin

CTS 8pin

RI 9pin

RTS

DTR

GND

DSR

CTS

1pin

2pin

3pin

4pin

5pin

6pin

7pin

8pin

UP-5900VS SERVICE PRECAUTION

3 – 1

CHAPTER 3. SERVICE PRECAUTION

1. CONDITIONS FOR SOLDERING CIRCUIT PARTS

To solder the following parts manually, follow the conditions described below.

Thermal fuse installation fig

2. CAUTIONS ON HANDLING CPU AND

POWER FAN

• When removing or performing maintenance activities on the CPU and

POWER FAN, be sure to handle them with care, because it may

cause abnormal sounds or deteriorate their performance if they are

dropped or exposed to a heavy impact.

3. NOTE FOR HANDLING OF TOUCH

PANEL

• The transparency of the touch panel should be vitally important.

Use clean gloves and masks.

• For handling, do not hold the transparent area, and do not hold the

heat seal connector section to assure reliability.

• Do not overlay touch panels. The edge may damage the surface.

• Do not place heavy things on the touch panel.

• Do not apply a strong shock, and do not drop it.

• When attaching the protection film again, carefully check for dirt. If

there is any dirt, it is transferred.

• To clean dirt on the surface, use a dry, soft cloth or a cloth immersed

in ethyl alcohol.

• Check that the housing does not give stress to the touch panel.

• Be careful not to touch the touch panel with tools.

• The heat seal section is easily disconnected. Be careful not to place

stress to the heat seal section when installing.

• The touch panel is provided with an air groove to make the external

and the internal air pressure equal to each other. If water or oil is put

around the air groove, it may penetrate inside. Be careful to keep the

air groove away from water and oil.

• Do not use sharp objects when making input entrees.

4. NOTE FOR HANDLING OF LCD

• The LCD elements are made of glass. BE careful not to expose them

to strong mechanical shock, or they may be broken. Use extreme

care not to break them.

• If the LCD element is broken and the liquid leaks, avoid contact with

your mouth or eyes. If the liquid comes in contact with your skin or

clothes, immediately clean with soap.

• Use the unit under the rated conditions to prevent against damage.

• Be careful not to place water or other liquids on the display surface.

• The reflection plate and the polarizing plate are easily scratched. BE

careful not to touch them with a hard object such as glass, tweezers

etc. Never hit, push, or rub the surface with hard objects.

• When installing the unit, be careful not to apply stress to the LCD

module. If excessive stress is applied, abnormal display or uneven

color may result.

5. CAUTIONS ON HANDLING FFC

When connecting or disconnecting the ffc, follow the procedures below.

*How to insert FFC

(1) Pull the slider to the unlock position.

(2) Inserting the FFC

Insert the FFC firmly until the FFC hits the bottom of the connector’s

insulator.

(3) Close the slider to the lock position

PARTS NAME PARTS CODE LOCATION CONDITIONS FOR SOLDERING

Ceramic oscillator RCRMZ7002RCZZ TOUCH PANEL CONTROL PWB: X1 (8M) 270°C/3sec.

RCRMZ7004RCZZ MAIN PWB: X4 (8M)

RCRMZ7004RCZZ MAIN PWB: X3 (7.37M)

Thermal fuse QFS-T0096FCZZ MAIN PWB: F1 300°C/3sec (Length of lead: 15mm or more)

SILICON BOND

Solder

15mm or more

FFC FFC FFC

CONNECTOR CONNECTOR CONNECTOR

FFC

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