Shimaden FP93 Bedienungsanleitung

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FP93

Program Controller

Instruction Manual

Thank you for purchasing a Shimaden product. Please check that the delivered product is the correct item

you ordered. Please do not begin operating this product before you read this instruction manual thoroughly

and understand its contents.

"Notice"

Please ensure that this instruction manual is given to the final user of the instrument.

"Preface"

This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine

maintenance of the FP93. It describes matters to be attended to in handling the FP93, how to install it, wiring, its

functions and operating procedure. Keep this manual at the work site while handling the instrument and follow the

guidance provided herein.

FP93F-1HE

Jan. 2018

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Contents

1. Safety Rules ................................................................. 3

2. Introduction................................................................... 4

2-1. Check before Use .................................................. 4

2-2. Handling Instruction ............................................... 4

3. Installation and Wiring .................................................. 4

3-1. Installation Site (environmental conditions)............ 4

3-2. Mounting ................................................................ 5

3-3. External Dimensions and Panel Cutout.................. 5

3-4. Wiring..................................................................... 5

3-5. Terminal Layout...................................................... 6

3-6. Terminal Arrangement Table................................... 6

4. Names and Functions of Parts on Front Panel............. 7

5. Explanation of Screens and Setting ............................. 9

5-1. Parameter Flow...................................................... 9

(1) How to Move from Screen Group to Screen Group and

Explanation of Screen Groups ......................................... 9

5-2. Application of Power and Display of Initial Screen 13

5-3. How to Change Screens ...................................... 13

(1) How to Change Screen Groups 0 - 5............................. 13

(2) How to Change Screen in Screen Group 0.................... 13

(3) How to Change Screen in Screen Group 3.................... 14

(4) How to Change Set Values (Data) ................................. 14

5-4. Before Starting Up................................................ 14

(1) Checking Wiring............................................................. 14

(2) Applying power............................................................... 14

(3) Setting Measuring Range .............................................. 14

(4) Setting Control Mode ..................................................... 14

(5) Setting Control Output Characteristic ............................ 14

(6) Setting Other Data ......................................................... 14

(7) Note on Initialization upon Change of Data ................... 14

5-5. Explanation of Screen Group 0 and Setting ......... 15

(1) Setting HLD Execution................................................... 15

(2) Setting ADV Execution................................................... 15

(3) Setting Auto Tuning (AT) Execution ............................... 15

5-6. Explanation of Screen Group 1 and Setting ......... 15

(1) Setting Start SV ............................................................. 15

(2) Setting End Step ............................................................ 15

(3) Setting Time Signal ........................................................ 16

(4) Setting Event Action Point.............................................. 16

(5) Setting the Number of Program Executions................... 16

(6) Setting PV Start ............................................................. 16

(7) Setting Guarantee Soak Zone ....................................... 17

5-7. Explanation of Screen Group 2 and Setting ......... 17

(1) Setting Step SV.............................................................. 17

(2) Setting Step Time........................................................... 17

(3) Setting PID No. .............................................................. 17

5-8. Explanation of screen Group 3 and Setting.......... 17

(1) Setting ON/OFF of FIX Mode......................................... 17

(2) Setting FIX SV Value...................................................... 17

(3) Setting FIX No. ...............................................................17

(4) Setting FIX Event Action Point........................................17

5-9. Explanation of screen Group 4 and Setting ..........18

(1) Setting Outputs of PID Nos. 1 – 6...................................18

(2) Setting Zone PID ............................................................18

5-10. Explanation of Screen Group 5 and Setting........18

(1) Setting the Number of Patterns ......................................18

(2) Setting Time Unit ............................................................19

(3) Setting With/Without Power Failure Compensation........19

(4) Setting Input Abnormality Mode......................................19

(5) Setting Measuring Range Code......................................19

(6) Setting Input Unit ............................................................19

(7) Setting Input Scaling.......................................................19

(8) Setting PV Bias...............................................................19

(9) Setting PV Filter..............................................................19

(10) Setting Output Control Characteristic ...........................19

(11) Setting Proportional Cycle.............................................19

(12) Setting SV Limiter .........................................................19

(13) Setting External Control Input.......................................20

(14) Setting Events...............................................................20

(15) Setting Status Output (DO) ...........................................21

(17) Setting Communication.................................................21

(18) Setting Keylock .............................................................22

5-11. Measuring Range Codes Table........................... 22

6 Operation and Functions.............................................. 23

6-1. Using FIX Mode.................................................... 23

6-2. Setting Target Value (SV) (FIX Mode)...................23

6-3. Setting Output Manually .......................................23

6.4. Auto Tuning (AT) ...................................................23

6-5. PID Action.............................................................24

6-6. Manual Reset .......................................................24

6-7. Output Lower Limit and Higher Limit Setting Limiters

.............................................................................24

6-8. Proportional Cycle Time........................................ 24

6-9. Zone PID .............................................................. 25

6-10. External Control Input (DI) .................................. 25

6-11. Events.................................................................26

6-12. Setting Event Standby Action .............................26

6-13. Diagrams of Alarm Actions Selectable as Event .26

6-14. Event and Status Output Actions ........................26

6-15. Time Signal.........................................................27

6-16. Status (DO) Output.............................................28

6-17. Auto Return Function..........................................28

6-18. Notes on RAM as Communication Memory Mode28

7. Error Codes, Causes and Remedies ..........................28

8. Record of Parameter Setting ......................................29

9. Specifications..............................................................33

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1. Safety Rules

For matters regarding safety, potential damage to equipment and/or facilities, additional instructions and notes are indicated by the

following headings.

WARNING

This heading indicates hazardous conditions that could cause injury or death of personnel unless extreme caution is exercised.

CAUTION

This heading indicates hazardous conditions that could cause damage to equipment and/or facilities unless extreme caution is exercised.

Note

This heading indicates additional instructions and/or notes.

The mark 1 Ãrepresents a protective conductor terminal. Make sure to ground it properly.

WARNING

The FP93 Program Controller are control instruments designed for industrial use to control temperature, humidity and other physical

values. Avoid using it for control of devices which may seriously affect the human life. When used, adequate and effective safety

measures must be taken. No warranty is valid in the case of an accident arising from the use of this product without such safety

measures.

WARNING

zFor using this instrument, house it in a control box or the like lest terminals should be in contact with a person.

zDon't draw out the instrument from the case. Don't let your hand or a conductive body in the case. It may lead to serious injury or

death due to an electric shock.

zMake sure to ground protective conductor terminals.

CAUTION

zTo avoid damage to connected equipment, facilities or products due to a fault of the product, safety measures must be taken before

usage, such as the installation of a fuse, an overheating protection device and the like. No warranty is valid in the case of an accident

arising from the use of this product without such safety measures.

CAUTION

zThe

mark on the plate affixed to the instrument:

On the terminal nameplate affixed to the case of this instrument, the alert mark

is printed. This is to warn you of the risk of

electric shock which may result if the charger is touched while being energized.

zAs a means to turn the power off, a switch or a breaker should be installed in the external power circuit to be connected to the power

terminal of the instrument. Fix the switch or the breaker adjacently to the instrument in a position which allows it to be operated

with ease, with an indication that it is a means of turning the power off. Use a switch or a breaker which meets the requirement of

IEC60947.

zFuse:

Since the instrument does not have a built-in fuse, do not forget to install a fuse in the power circuit to be connected to the power

terminal. A fuse should be positioned between a switch or a breaker and the instrument and mounted on the L side of the power

terminal.

Fuse rating / characteristics: 250V AC 1A / medium lagged or lagged type.

Use a fuse which meets the requirement of IEC60127.

zVoltage / current of a load to be connected to the output terminal and the alarm terminal should be within a rated range.

Otherwise, the temperature will rise to reduce the life of product and/or to result in problems with the product. For rated

voltage/current, see "9. Specifications" of this manual.

The output terminal should be connected with a device which meets the requirements of IEC61010.

zA voltage / current different from that of the input specification should not be applied to the input terminal.

It may reduce the life of the product and/or result in problems with the product. For rated voltage / current, see "9. Specifications" of

this manual.

zIn the case of voltage or current input, the input terminal should be connected to a device which meets the requirement of

IEC61010.

The instrument is provided with a draft hole for heat discharge. Take care to prevent metal and other foreign matters from getting

into it. Failure to do so may result in trouble with the instrument or may even cause a fire.

zDon't block the draft hole or allow dust or the like to stick to it. A rise in temperature or insulation failure may result in a reduction

of the life of the product and/or problems with it or may cause a fire.

For spaces between installed instruments, refer to "3-3. External Dimensions and Panel Cutout."

zIt should be noted that repeated tolerance tests against voltage, noise, surge, etc. may lead to deterioration of the instrument.

zUsers are prohibited from remodeling the product or abnormal use of it.

zIt takes 30 minutes to display the correct temperature after applying power to the Program Controller. (Therefore, turn the power on

more than 30 minutes prior to the operation.)

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2. Introduction

2-1. Check before Use

This product has been fully inspected for quality assurance prior to shipment. Nevertheless, you are requested to make sure that there is no

error, damage or shortage of delivered items by checking the model codes and the external view of the product and the number of

accessories.

cConfirmation of Model Codes

Check the model codes stuck to the case of the product to ascertain if the respective codes designate what were specified when you ordered

it, referring to the following code table:

Example of model codes:

FP93 -8 Y 90 -1 3 5 0

1. Name of produuct FP93

2. Input 8 : Multi-input: thermocouple, R.T.D., voltage (mV), Voltage (V)

4 : Current (mA)(attached with an extermal resistor 250 ȍ)

9 : With remarks

3. Control output Y : Contact

I : Current

P : SSR drive voltage

V : VoltageX: With remarks

4. Power supply 90 : 100-240V AC

08 : 24V AC/DC

5. Status output 0 : Without

(Do) 1 : With 9: With special note

6.Analog output 0 : Without

(AO) 3 : 0-10mA

4 : 4-20mA

6 : 0-10V  9: With remarks

7.Communication 0 : Without

5 :RS-485

7 :RS-232C 9: With remarks

8. Remarks 0 : Without

9 : With

dAccessories This instruction manual 1 copy

The Communication interface instruction manual

(in case optional communication function is added) 1 copy

Unit seals 1 sheet

External resistor 250 ȍ(for current input) 1 pc.

Terminal resistor 120 ȍ(for RS-485) 1 pc.

NOTE: For any problem with the product, shortage of accessories or request for information, please contact our sales agent.

2-2. Handling Instruction

cDon't operate the keys on the front panel with a hard or sharply pointed object. Operate the keys only by softly touching

them by your fingertips.

dWhen cleaning the instrument, wipe it gently with a dry cloth. Never use solvent such as a thinner.

3. Installation and Wiring

3-1. Installation Site (environmental conditions)

CAUTION

This instrument should not be used in any of the places mentioned below. Selection of these places may result in trouble with the

instrument, damage to it or even a fire.

cWhere flammable gas, corrosive gas, oil mist and particles that can deteriorate electrical insulation are generated or abundant.

dWhere the temperature is below -10 ˚C (14 ˚F) or above 50 ˚C (122 ˚F).

eWhere the relative humidity is above 90%RH or below dew point.

fWhere highly intense vibration or impact is generated or transferred.

gNear high voltage power lines or where inductive interference can affect the operation of the instrument.

hWhere the instrument is exposed to dew drops or direct sunlight.

iWhere the height is above 2000 m.

jOutdoors.

kWhere the instrument is exposed to the flow of blowing air.

NOTE: The environmental conditions belong to the installation category II of IEC60664 and the degree of pollution is 2.

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3-2. Mounting

CAUTION

For safety's sake and to protect the functionality of the product, don't draw out its body from the case. If it needs to be drawn out for

replacement or repair, contact our sales agent.

cCut a hole for mounting the controller in the panel by referring to the cutout drawing in Section 3-3.

dThe panel thickness should be 1.0 - 4.0 mm.

eAs the instrument is provided with pawls for fixing, just press it firmly from the front of the panel. The case is fixed to the panel by

means of the pawls.

fThe FP93 is designed as a panel-mounting model. Never use it without mounting on the panel.

3-3. External Dimensions and Panel Cutout

Externaldimensions Panelcutoutdrawing

Unit: mm

3-4. Wiring

In wiring operation, close attention should be paid to the following:

CAUTION

zMake sure to disconnect this instrument from any power source during wiring operation to prevent an electric shock.

zBe certain that the protective conductor terminal (

) is properly grounded. Otherwise, an electric shock may result.

zTo prevent an electric shock, don't touch wired terminals and other charged elements while they are being energized.

cIn wiring operation, follow the terminal layout shown in Section 3-5 and the terminal arrangement in Section 3-6 and make sure to carry

out the correct wiring.

dUse press-fit terminal which fits an M3.5 screw and has a width of 7 mm or less.

eIn case of thermocouple input, use a compensating cable compatible with the selected type of thermocouple.

fIn the case of R.T.D. input, the resistance of a single lead wire must be 5 or less and the three wires must have the same resistance.

gThe input signal wire must not be accommodated with a high-voltage power cable in the same conduit or duct.

hShield wiring (single point grounding) is effective against static induction noise.

iTwisting the input wires at short and equal intervals is effective against electromagnetic induction noise.

jIn wiring for power supply, use a wire or cable whose performance is equal to or higher than the 600V vinyl insulated wire having a

sectional area of 1 mm

or larger.

kThe wire for grounding must have a sectional area of 2 mm

or larger and must be grounded at a grounding resistance of 100 or less.

lClamp the screws of terminals firmly. Clamping torque: 1.0 N • m (10kgf • cm)

ջIf the instrument appears to be easily affected by power supply noise, use a noise filter to prevent malfunctioning.

ռMount the noise filter on the grounded panel and make wire connection between the noise filter output and the power line terminals of

the controller as short as possible.

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3-5. Terminal Layout

(Follow the terminal layout and terminal arrangement table shown below in your wiring operation.)

3-6. Terminal Arrangement Table

Name of terminal Description / Code Terminal No.

Power supply 100 - 240V AC/24V AC: L, 24V DC: +

100 - 240V AC/24V AC: N, 24V DC:

Protective conductor Protective grounding

Input Voltage (V) Current (mA): + 6

R.T.D.: A, thermocouple/Voltage (mV): +

R.T.D.: B, thermocouple/Voltage (mV, V), Current (mA): –

R.T.D.: B

Control output Contact: COM, SSR drive voltage/Voltage/Current: +

Contact: NO, SSR drive voltage/Voltage/Current: –

Contact: NC

Event output COM

EV1

EV2

EV3

Analog output

(option)

Communication

(option)

RS-232C: SD, RS-485: +

RS-232C: RD, RS-485: –

External control input COM

DI1

DI2

DI3

DI4

Status output (DO)

(option)

COM

DO1

DO2

DO3

DO4

NOTE 1:With thermocouple, voltage, or current input, shorting across B and B terminal will cause an error. Leave terminal No.10 open.

NOTE 2:With voltage (V) or current (mA) input, don't connect anything with terminal No.7. Any connection with it may cause problems

with the instrument.

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4. Names and Functions of Parts on Front Panel

Name Function

cMeasured value (PV)

display

(1) Present measured value is displayed in the screen group 0. (red)

(2) Type of parameter is shown on each parameter screen.

dAction display (1) (green) Ascending action lamp

• Lights while ascending step is in execution.

(2) (green) Level action lamp

• Lights while level step is in execution.

(3) (green) Descending action lamp

• Lights while descending step is in execution.

(4) OUT (green) Control output lamp

• Lights when contact or SSR drive voltage output is ON, goes out when output turns OFF.

• For current or voltage output, brightness increases or decreases in proportion to output.

(5 ) RUN (green) RUN action lamp

• Lights while program is in execution.

• Blinks while FIX is in execution.

(6) HLD (green) HLD action lamp

• Lights when a brief suspension (Hold) is set while program is in execution.

(7) GUA (green) GUA action lamp

• Lights in case PV value does not reach a set range of deviation values when moving to level step

during program execution (guarantee soak).

(8) COM (green) Communication action lamp

• Lights when COM mode is selected in case the instrument includes the communication option. The

lamp does not light if local is selected as communication mode.

(9) AT (green) Auto tuning action lamp

• Blinks while AT is in execution. The lamp lights during standby for AT and goes out when AT action

comes to an end or is terminated.

(10) MAN (green) Manual control output action lamp

• Blinks when manual control output is selected on output screen. The lamp remains extinct during

automatic control output.

(11) EV1 (orange) Event 1 output action lamp. Lights when event 1 turns ON.

EV2 (orange) Event 2 output action lamp. Lights when event 2 turns ON.

EV3 (orange) Event 3 output action lamp. Lights when event 3 turns ON.

(12) DO1 (green) Status output 1 action lamp. Lights when status output 1 turns ON.

DO2 (green) Status output 2 action lamp. Lights when status output 2 turns ON.

DO3 (green) Status output 3 action lamp. Lights when status output 3 turns ON.

DO4 (green) Status output 4 action lamp. Lights when status output 4 turns ON.

ePattern number display (1) Pattern No. currently selected is displayed. (green)

fStep No. Display (1) Step No. currently in execution is displayed. (green)

(2) Step No. currently set in screen group 2 is displayed.

(3) PID No. currently set in screen group 4 is displayed.

gTarget set value (SV)

display

(1) Target set value is displayed on the basic screen of screen group 0. (green)

(2) Present output value is displayed in % on the output monitor screen of screen group 0.

(3) Selected item and set value are displayed on each parameter screen.

- 8 -

Name Function

hOperating keys (1) (parameter) key

• Pressing this key on any screen calls the next screen onto display.

• Pressing this key continuously for 3 seconds calls the initial screen of screen group 5.

(2) (up) key

• Used to increase a numerical value on a numerical value setting screen.

• Used to select an item on an item selection screen.

(3) (down) key

• Used to decrease a numerical value on a numerical value setting screen.

• Used to select an item on an item selection screen.

(4) (entry) key

• Used to register a set data changed by means of the or key on each screen (the decimal

point of the rightmost digit goes out).

• When pressed for 3 seconds continuously on output (OUT) screen, this key switches between

automatic output and manual output.

(5) (group) key

• When pressed in the middle of setting in screen groups 1, 3, 4 or 5, the initial screen of the group is

called onto display.

• When pressed in the screen group 2, the initial screen of screen group 1 is called onto display.

• When pressed on the basic screen, the display moves to screen group 1, screen group 3, screen

group 4 and the basic screen in the order mentioned.

• When pressed on the initial screen of screen group 5, the basic screen is called.

(6) (pattern) key

• When pressed during stop (RST) on the basic screen, a starting pattern can be selected. It is

registered by pressing the key

• This key is used to move to other screen groups. For details, see Section 5-1 or 5-5.

(7) (step) key

• This key is used to move to other screen groups. For details, see Section 5-1 or 5-5.

(8) (run/reset) key

• When pressed continuously for 3 seconds on the basic screen, execution (RUN) and stop (RST) are

switched.

• When pressed in any of screen groups 1 - 5, the preceding screen is returned onto display.

- 9 -

5. Explanation of Screens and Setting

5-1. Parameter Flow

NOTE:Four kinds of frame lines signify the following. The figure on the left of each frame represents screen No.

Screens regularly shown by key

operation and other means.

Screens shown when appropriate option is added or

selected.

Screens may or may not be shown

depending upon setting. Screens for monitoring (without automatic return).

(1) How to Move from Screen Group to Screen Group and Explanation of Screen Groups

NOTE 1:To move among screen groups 0, 1, 3 and 4, press the key on the basic screen of screen group 0 or the initial screens of screen

group 1, 3 or 4.

NOTE 2:To move between screen groups 0 and 5, pressing the key for 3 seconds continuously on the basic screen of screen group 0 calls

the initial screen of screen group 5, and pressing the key on the initial screen of screen group 5 calls the basic screen of screen

group 0.

NOTE 3:Pressing the key in any screen group calls the next screen and pressing it on the last screen of a screen group calls the initial

screen.

NOTE 4:A key shown above and outside a chain line frame ( ) surrounding each screen group means that you can move from any

of the screen within the frame to a designated screen by pressing that key. (This applies to screen groups 1, 2, 3, 4 and 5.)

Example: ĺ

NOTE 5:The screen group 1 has patterns 1 - 4. (One pattern has 16 setting screens.) The number of patterns is selectable (which is set on the

5-1 screen; the initial value is 4).

NOTE 6:The screen group 2 has steps 1 to 40 (one step containing three setting screens). The number of steps is selectable (which is set on the

1-2 screen; the initial value is 10).

NOTE 7:The screen group 4 has 6 PID Nos. (Each having 8 setting screens) and Zone PID.

NOTE 8:Within a screen group, you can move from screen to screen by pressing an appropriate key indicated in screen sequences (which are

shown in the following page on).

Screen Group

- 10 -

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