SICK SAFETY MULTI-BOX Bedienungsanleitung

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE

8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE

SICK AG | Waldkirch | Germany | www.sick.com 1

Purpose of this document

These short operating instructions contain information on setting up, commissioning and demonstrating the “BGHW1

Machine Safety” training case. For detailed information regarding the installed components, please refer to the

respective operating instructions at http://www.sick.com/de/en.

Name, part number

TRAINING EQUIP - Safety Multi-Box, 1097795

DEMOCASE - Safety Multi-Box, 1108579

Technical data

Type: Training equipment in a case

Enclosure rating: IP20

Nominal power (training equipment): 23 W

Nominal current (training equipment): 1 A

Fuse: 3 A - SWITCH

Dimensions of the training equipment W x D x H: 550 mm x 240 mm x 380 mm

Dimensions of the case W x D x H: 650 mm x 330 mm x 490 mm

Weight (incl. case): 22.5 kg

Note:

The device is not suitable for use in residential areas. Radio interference cannot be ruled out when used in residential

areas.

SHORT OPERATING

INSTRUCTIONS

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE

8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE

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Intended use

The contents of the training case are primarily intended for instructing machine builders, safety specialists, students

and schoolchildren on the topic of “machine safety”.

It is used under the guidance of trained personnel.

Contents

The training case contains equipment to demonstrate the function of protective devices for machine safety. Contents:

Safety laser scanner and safety light curtain opto-electronic protective devices for hazardous point, hazardous

area and access protection

Non-contact safety switches with transponder and magnet technology for interlocking physical guards

Electro-mechanical safety locking device for holding physical guards shut

Movable physical guards (protective door)

Rope pull switch, emergency stop pushbutton for emergency stop safety command

Enabling switch for the enable safety command

Operating mode selector switch for selecting manual, automated or setup mode

Safety controller for linking and evaluating the input signals

of the safety functions

Controls and status indicators for start, stop, reset, unlock, inching

Indicator for simulating machine movements (fast and slow)

Equipment

Take the equipment out of the training case and set it up as shown in Figure 1.

Use the supplied voltage supply unit to establish the voltage supply via the female connector .

Only use the supplied voltage supply unit for voltage supply!

Commissioning

To demonstrate the functions of the “BGHW1 Machine Safety” training case, switch the on/off switch to the On

position.

Reset all protective devices in the start-up position:

Emergency stop pushbutton unlocked (rotate the red button to the left or right)

Rope pull switch unlocked by means of the reset lever

MSO key switch in position 1

Protective door closed

Protective field of the safety laser scanner clear (indicator lights up green)

Protective field of the safety light curtain clear (OSSD indicator lights up green), Figure 2

The RESET and UNLOCK buttons are flashing.

After pressing the RESET button and the green flashing START button , the machine starts up. The indicator

lights up red and rotates. The machine is now in RUN mode. The RUN indicator lights up green.

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE

8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE

SICK AG | Waldkirch | Germany | www.sick.com 3

Figure 1: Identification of the protective devices and the controls and status indicators on the front side.

Figure 2: Identification of the protective devices and the controls and status indicators on the rear side.

“SAFETY MULTI-BOX” TRAINING EQUIPMENT+DEMOCASE

8025381/2020-07-14 SHORT OPERATING INSTRUCTIONS |”SAFETY MULTI-BOX” TRAINING EQUIP+DEMOCASE

SICK AG | Waldkirch | Germany | www.sick.com 4

Identifier

Explanation

DC 24-V voltage supply

On/off switch

Safety switch

Emergency stop pushbutton safety command device

Rope pull switch safety command device

Rope for rope pull switch

Tension pulley for rope pull switch

Emergency stop, integrated into the rope pull switch

Reset lever for resetting the rope pull switch

STOP button for stopping the machine

RESET button for resetting the protective devices (flashes when active)

START button for starting the machine (flashes when active)

UNLOCK button for unlocking the protective door (flashes when active)

RUN indicator lights up green when the machine is running

STOP indicator lights up red when the machine has been stopped

S1 inching button for fast machine operation in MSO 0 manual mode (flashes quickly when

active)

S2 inching button for slow machine operation in MSO 0 manual mode and in MSO 2 setup

mode (flashes slowly when active)

MSO key switch for selecting the operating mode:

0 –Manual mode

1 –Automated mode

2 –Setup mode

Protective door

Flashing indicator for simulating the machine speed

Non-contact safety switch with transponder technology (alternative to )

Non-contact safety switch with magnet technology (alternative to )

Safety locking device, electromechanical

Enabling switch safety command device

Safety laser scanner opto-electronic protective device

Indicator of the safety laser scanner

Safety controller

Safety light curtain opto-electronic protective device

OSSD indicator on the safety light curtain

List 1: Identification and explanation of the elements of the training case

TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”

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Demonstrating safety functions, control functions, operating functions

Note: The response of the safety function is always “Initiate a stop”.

Safety function

Initiated by

To reset the safety

function

Note

Example applications

Complementary or

equivalent

protective measure:

Emergency stop

Pressing the emergency stop

pushbutton

Unlock the emergency

stop pushbutton by

rotating it

+ press the Reset button

Operating modes 0, 1, 2

Emergency stop safety

command

Complementary or

equivalent

protective measure:

Emergency stop

Pull the rope at the rope pull

switch

Reset lever in the

RUN position

+ press the Reset button

Operating modes 0, 1, 2

Emergency stop safety

command

Complementary or

equivalent

protective measure:

Emergency stop

Pressing the emergency stop

pushbutton on the rope pull

switch

Reset lever in the

RUN position

+ press the Reset button

Operating modes 0, 1, 2

Emergency stop safety

command

TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”

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Safety function

Initiated by

To reset the safety

function

Note

Example applications

Initiating stop and

preventing start

Intrusion into the protective field

of the safety laser scanner

(detection of an object with a

diameter of approx. 30 mm or

greater)

Clear the protective field

+ press the Reset button

Operating mode 0, 1

When an object enters the warning

field, the indicator switches to

yellow. The safety function is not

triggered.

When an object enters the protective

field, the indicator switches to red

Non-contact protection with

proximity function

Initiating a stop

Intrusion into the protective field

of the safety light curtain

(detection of an object of size

14 mm or greater)

Clear the protective field

+ press the Reset button

Operating mode 0, 1

When an object enters the protective

field, the indicator switches to

red.

Non-contact protection with

proximity function

Protection for automated

material transport

Warning

field

Protective

field

105

210

445

300

TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”

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Safety function

Initiated by

To reset the safety

function

Note

Example applications

Temporarily

preventing access

Safety locking device and safety

controller for safe time delay

Operating mode 0, 1

The machine continues to run

after the stop command in order to

assume a defined position. The

protective door can only be opened

after a defined time for assuming

this position has elapsed. The

request to unlock the protective door

can be issued after the machine

has stopped and the UNLOCK button

has been pressed.

In conjunction with physical

guards

when operating, stopping,

shutting down

when the stopping time for a

hazardous machine movement

is too long

when the manufacturing

process cannot be interrupted

Preventing access

with interlocking

movable physical

guards

Opening the protective door

Alternativel

Closing the protective

door

+ press the Reset button

Operating modes 0, 1, 2

The request to unlock the protective

door can be issued after the

machine has stopped and the

UNLOCK button has been

pressed.

Interlocking of physical guards

to prevent access to a

hazardous point

Changing safety

functions

Changing the position of the MSO

key switch

Depends on the

operating mode

Operating modes 0, 1, 2

The machine is stopped when the

operating mode is changed.

0 - Manual mode

1 - Automated mode

2 - Setup mode

TRAINING EQUIPMENT FOR “SAFETY MULTI-BOX”

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Safety function

Initiated by

To reset the safety

function

Note

Example applications

Disabling a safety

function manually

and for a limited

time

MSO 2:

Protective door is

open or closed

Enabling device function:

Press the enabling switch in

position 2 and press the S2

inching button

Emergency stop function:

Press the enabling switch in

position 3

Enabling switch:

Position 1: Off function, control not pressed

Position 2: Enabling device function, control

pressed in middle position (pressure point)

Position 3: Off function with break contact, control

pressed past the pressure point Emergency stop

Enabling device function:

Enabling switch not

pressed

Emergency stop:

Enabling switch not

pressed

+ press the Reset button

Operating mode 2

“Setup mode” is set. The machine

runs at reduced speed.

The protective door can be

opened using the UNLOCK button

The safety functions of the protective

door monitoring and the opto-

electronic protective devices are

overridden.

Safe setup mode

Monitoring of work processes

Machine maintenance

Initiating a stop

when a defined

speed is exceeded

MSO 0:

Protective door is

closed

MSO 2:

Protective door is

open or closed

* This function cannot be

visualized with the training case.

Only the different speeds are

visualized.

Exceeding the defined speed

limit

Motion

control

functions

Adherence to the

defined speed limit

+ press the Reset button

Operating modes 0, 2

MSO 0:

Operating the machine at the fast

speed using the S1 inching button

Operating the machine at the slow

speed using the S2 inching button

MSO 2:

Operating the machine at the slow

speed in enabling and inching mode

using the enabling switch and S2

Safe zero speed monitoring,

speed monitoring

Releasing the locks of physical

guards

Maintenance and setup mode

Table 1: Demonstrating the safety and operating functions

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