Siegen tools S0882 Bedienungsanleitung

Adjustable shade control between 9 and 13.

Complies to BS EN 379, BS EN 175 and DIN

standards. Features automatic switching from light to

dark on striking arc. Fitted with adjustable delay

controls for switching light to dark. Desired shade is

selected by large rotary knob on side of helmet.

Fitted with solar panel power supply - no batteries

required. Contoured design helmet with adjustable

headband for added comfort. Suitable for MIG, TIG

and arc welding.

The S0882Automatic Welding Helmet comes ready for use. Batteries are not necessary as operation is by means

of Solar cells which automatically darkens the eye shade cartridge when the arc is struck.

1. SAFETY INSTRUCTIONS

WARNING! THIS HELMET IS NOT SUITABLE FOR USE WITH LASER OR GAS WELDING/CUTTING.

3 Ensure all workshop safety rules, regulations, and conditions are complied with when using welding equipment.

7The helmet will not offer protection against mis-use of workshop tools, equipment, or accessories.

3 Maintain the helmet in good condition, and protect cartridge from liquid and dirt contact.

3 Regularly replace the protective lenses.

7 Non authorised parts may be dangerous and will invalidate the warranty.

7 DO NOT open or tamper with the shade cartridge.

3 Ensure the front cover lens and front lens frame are securely in place before use.

3 Select the shade level before use.

3 Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible,

3 Use helmet only in temperatures ranging from -5°C to + 55°C .

7 The eye protective plate in helmet is NOT unbreakable. Helmet will not protect you against severe impact

hazards (such as, but not limited to) fragmenting abrasive discs/grinding wheels, stones and other

grinding tools, explosive devices or corrosive fluids. The helmet will only protect the eyes and face from radiation

and sparks.

3 Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery.

3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.

3 Keep children and unauthorised persons away from the working area.

WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty. (Contact Service Agent).

7 DO NOT weld when you are tired or under the influence of alcohol, drugs or intoxicating medicines.

7 DO NOT get the helmet wet or use in damp or wet locations.

7 DO NOT leave work area with helmet in lowered position, as bright light source may darken cartridge unexpectedly.

7 DO NOT place the helmet on a hot surface.

3 Clean helmet (see chapter 6) and store the helmet in a safe, dry, childproof location.

DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding

spark, DO NOT USE. Remove cartridge and return to your dealer for service/inspection. Continued

use of the product knowing that the auto darkening feature is not functioning may damage your eyes

and cause blindness. Continued use of the helmet which is not functioning will invalidate the

warranty and could prohibit a successful claim on any insurance policy.

2. INTRODUCTION

INSTRUCTION MANUAL

WELDING HELMET

SOLAR POWERED 9 - 13 SHADES

Thank you for purchasing a Siegen Tools product. Manufactured to a high standard this product will, if used according to these

instructions

and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND

CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO

MAY CAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. RETAIN INSTRUCTIONS FOR FUTURE USE.

MODEL NO:

S0882

fig 1

S0882 Issue No.1 01/05/11

Original Language Version

IMPORTANT: This auto darkening welding helmet is designed to protect the eyes and face from spark, spatter

and harmful radiation under normal welding conditions. NOTE: The helmet comes ready assembled.

WARNING! Ensure that you have read and understood section 1. SAFETY INSTRUCTIONS.

4.1 Check that the front lens cover and retaining frame are securely in place. See 'J & L' in fig.5.

4.2 Select the shade level you require according to the welding process you will use by referring to the

“Selection Chart” below for settings. Turn the potentiometer control on the side of the helmet to the

number required. See 'N' in fig.4.

4.3 Adjust the switching time of the shade cartridge (the time it will take for the shade to turn from light to

dark and dark to light) by means of the delay control inside the helmet. See 'M' in fig.3. Again, adjust

the time according to the welding process you will use, in order to protect your eyes against the residual

light of the after glow or work materials. See technical data for response times.

4.4 Adjust the headband strap that passes over the head so that the helmet is seated on the head as low

as possible. See fig.2. Snap the spigot 'G' on the lower strap into one of the holes 'F' on the upper strap.

4.5 Adjust the size of the headband by using the ratchet knob at the rear (see 'E' in fig.2). Depress and turn

the knob until the headband sits firmly in place, but not too tight.

4.6 Use the two knobs 'A' on either side of the helmet to adjust the amount of friction that occurs as you

raise and lower the helmet.

4.7 When the helmet is in the lowered position, adjust its relationship to your face using the locating plate

'D' seen in fig.2. The spigot 'H' should be placed in one of 3 holes on the other side of the helmet from

the shade control knob.

4.8 The distance from each eye to the shade cartridge can also be adjusted by loosening the knobs 'A' and

sliding the plastic bolts 'B' within the slotted openings either side of the helmet.

4.9 The helmet is now ready for use.

4. INSTRUCTIONS FOR USE

S0882 Issue No.1 19/05/11

Original Language Version

Shade active: ..................9 - 13 variable

Shade inactive:.................4

Viewing area...................92 x 42mm

Response time (light to dark)......0.1ms

Operating temperature...........-5°C to +55°C

Storing temperature .............-20°C to +70°C

Power ........................Solar Cells

Weight .......................460g

3. SPECIFICATION

fig 2

5. PROBLEM SOLVING

DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT

USE. Remove cartridge and return to your dealer for service/inspection. Continued use of the product knowing that the

auto darkening feature is not functioning may damage your eyes and cause blindness. Continued use of the helmet which

is not functioning will invalidate the warranty and could prohibit a successful claim on any insurance policy.

S0882 Issue No.1 19/05/11

Original Language Version

PROBLEM CAUSE REMEDY

Irregular darkening/dimming Headband has been set unevenly and

there is an uneven distance from the

eyes to the lter's lens.

Reset headband so that each eye is

the same distance from the lens.

Slow response Operating temperature is too low Do not use at temperature below -5°

Auto-darkening lter does

not darken or ickers

Sensitivity set too low Turn the sensitivity knob to 'HI'

position. See 'R' in g.2.

Front cover lens is soiled or damaged Change lens cover

Sensors are dirty Clean surface with lint free cloth/

tissue

Welding current is too low Reassess welding current

Poor vision Protective lm on front cover lens is not

peeled off. Remove lm

Front/inside cover lens and/or lter lens

are dirty Change lens

Insufcient ambient light. Increase light source

Shade number is incorrectly set Reset the shade number.

Welding helmet Slips Headband is not properly adjusted Readjust headband

fig 3 fig 4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee 12 months from purchase date, proof of which will be required for any claim.

Sole UK Distributor, The Siegen Tool Co., Bury St. Edmunds, Suffolk E-mail: [email protected]

S0882 Issue No.1 19/05/11

Original Language Version

6.1 Replacing front cover lens. (See 'J' in

fig.5.) Firstly remove the front frame 'L'

which is held in place by four pairs of

legs which pass through four slots in the

front recess. Reach into the back of the

helmet and release each pair of legs in

turn by squeezing the legs together and

pushing them forwards. Start with the

lower pair and pulling frame from front

will aid release. Once the frame is

removed you can lift out the front

cover lens and place a new one into the

recess designed for it. Refit front frame

and press into place.

6.2 Replacing inside cover lens. The

inside cover lens is located within the

back of the shade cartridge. There is a

finger access point along the top edge

of the cover. Pull the top edge of the

lens away from the cartridge until the

top corners release then lift the lens

out. Locate the short edge of the new lens in one side of the cartridge recess.

Flex the material upwards until the other end can be snapped into place.

6.3 Removing the shade cartridge. (See 'K' in fig.5.) Gently pull on the shade control knob 'N' and remove.

Undo the nut which retains the potentiometer and remove, allowing the potentiometer to hang loose within

the helmet. Remove the front frame and lens cover as described above. Place your hand over the cartridge

opening and tip the helmet forwards allowing the cartridge to fall into hand. To re-fit, drop the cartridge into

the recess followed by the lens cover and snap the front frame into place. Refix the potentiometer to the

side of the helmet and reattach the knob.

6.4 Cleaning. Clean the helmet by wiping with a soft clean cloth. Clean the cartridge surfaces with a lint free

cloth or tissue. Do not use any chemicals for cleaning purposes.

6.5 Sweat Band. Regularly remove the sweat band wash and replace.

6. MAINTENANCE

fig 5

SMAW ....................Shielded metal arc welding

MIG (heavy)............MIG on heavy metals

MIG (light)...............MIG on light alloys

TIG, GTAW.............Gas tungsten arc welding

MAG/CO²................Metal active gas welding

SAW.........................Shielded semi-automatic welding

PAC ........................Plasma arc cutting

PAW........................Plasma arc welding

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