Siemens SINUMERIK 840D sl Kurzanleitung

SINUMERIK

SINUMERIK 840D sl control system

SINUMERIK Software Update Tool

Commissioning Manual

03/2018

A5E42187770B AA

Fundamental safety

instructions 1

Introduction 2

Requirements for the upgrade 3

Start tool 4

Upgrading software with the

SINUMERIK software update

tool 5

Tips & tricks 6

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be

used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property

damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified

personnel are those who, based on their training and experience, are capable of identifying risks and avoiding

potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or

approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.

Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in

this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E42187770B AA

Ⓟ 03/2018 Subject to change

Table of contents

1 Fundamental safety instructions...................................................................................................................5

1.1 General safety instructions.......................................................................................................5

1.2 Equipment damage due to electric fields or electrostatic discharge........................................8

1.3 Warranty and liability for application examples........................................................................8

1.4 Industrial security.....................................................................................................................9

1.5 Residual risks of power drive systems...................................................................................10

2 Introduction.................................................................................................................................................13

2.1 Use and field of application....................................................................................................13

2.2 Supplementary conditions......................................................................................................13

3 Requirements for the upgrade....................................................................................................................17

3.1 Set up the working environment for the SINUMERIK software update tool...........................17

3.2 Prepare USB flash drive with data structure..........................................................................17

3.3 Insert USB flash drive in target device...................................................................................18

3.4 Prepare operation with PC mouse.........................................................................................18

4 Start tool.....................................................................................................................................................21

4.1 Select operating language.....................................................................................................21

4.2 Select the SINUMERIK software update tool.........................................................................21

5 Upgrading software with the SINUMERIK software update tool.................................................................23

5.1 Which functions does the SINUMERIK Software Update Tool contain?................................23

5.2 Executing the SINUMERIK Software Update Tool Vx.y.usz..................................................23

5.2.1 Select and start tool...............................................................................................................23

5.2.2 Read and accept notes..........................................................................................................24

5.2.3 Check memory capacity of the USB flash drive.....................................................................25

5.2.4 Data backup of the initial state of the CNC............................................................................25

5.2.5 CF card backup......................................................................................................................26

5.2.6 Upgrade of the CNC software................................................................................................28

5.2.7 Creation of data backup of the upgraded state......................................................................32

5.2.8 Complete package processing...............................................................................................33

5.2.9 LOG file..................................................................................................................................33

6 Tips & tricks................................................................................................................................................35

SINUMERIK Software Update Tool

Commissioning Manual, 03/2018, A5E42187770B AA 3

Table of contents

SINUMERIK Software Update Tool

4Commissioning Manual, 03/2018, A5E42187770B AA

Fundamental safety instructions 1

1.1 General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

● Only work on electrical devices when you are qualified for this job.

● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

SINUMERIK Software Update Tool

Commissioning Manual, 03/2018, A5E42187770B AA 5

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

● Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when touched,

can result in death or severe injury.

● Ground the device in compliance with the applicable regulations.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.

● Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions

1.1 General safety instructions

SINUMERIK Software Update Tool

6Commissioning Manual, 03/2018, A5E42187770B AA

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

● Use the "SIEMENS Industry Online Support app" only on equipment that has already been

switched off.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in increased

downtime and reduced service lives for devices/systems.

● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

● Observe the information in the appropriate product documentation before commissioning.

● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.

● Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

● Perform a function test.

● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety

Integrated manuals.

Fundamental safety instructions

1.1 General safety instructions

SINUMERIK Software Update Tool

Commissioning Manual, 03/2018, A5E42187770B AA 7

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn

can lead to injuries or death.

● Protect the parameterization (parameter assignments) against unauthorized access.

● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

1.2 Equipment damage due to electric fields or electrostatic discharge

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual

components, integrated circuits, modules or devices.

● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum

foil.

● Only touch components, modules and devices when you are grounded by one of the

following methods:

– Wearing an ESD wrist strap

– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with

ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

1.3 Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration,

equipment or any eventuality which may arise. Application examples do not represent specific

customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated

correctly. Application examples do not relieve you of your responsibility for safe handling when

using, installing, operating and maintaining the equipment.

Fundamental safety instructions

1.3 Warranty and liability for application examples

SINUMERIK Software Update Tool

8Commissioning Manual, 03/2018, A5E42187770B AA

1.4 Industrial security

Note

Industrial security

Siemens provides products and solutions with industrial security functions that support the

secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is

necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial

security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems,

machines and networks. Such systems, machines and components should only be connected

to an enterprise network or the Internet if and to the extent such a connection is necessary

and only when appropriate security measures (e.g. firewalls and/or network segmentation) are

in place.

For additional information on industrial security measures that may be implemented, please

visit:

Industrial security (http://www.siemens.com/industrialsecurity)

Siemens’ products and solutions undergo continuous development to make them more secure.

Siemens strongly recommends that product updates are applied as soon as they are available

and that the latest product versions are used. Use of product versions that are no longer

supported, and failure to apply the latest updates may increase customer’s exposure to cyber

threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS

Feed at:

Industrial security (http://www.siemens.com/industrialsecurity)

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/

view/108862708)

Fundamental safety instructions

1.4 Industrial security

SINUMERIK Software Update Tool

Commissioning Manual, 03/2018, A5E42187770B AA 9

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating

states in your system that may lead to death, serious injury, and property damage.

● Keep the software up to date.

● Incorporate the automation and drive components into a holistic, state-of-the-art industrial

security concept for the installation or machine.

● Make sure that you include all installed products into the holistic industrial security concept.

● Protect files stored on exchangeable storage media from malicious software by with

suitable protection measures, e.g. virus scanners.

● Protect the drive against unauthorized changes by activating the "know-how protection"

drive function.

1.5 Residual risks of power drive systems

When assessing the machine- or system-related risk in accordance with the respective local

regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must

take into account the following residual risks emanating from the control and drive components

of a drive system:

1. Unintentional movements of driven machine or system components during commissioning,

operation, maintenance, and repairs caused by, for example,

– Hardware and/or software errors in the sensors, control system, actuators, and cables

and connections

– Response times of the control system and of the drive

– Operation and/or environmental conditions outside the specification

– Condensation/conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of wireless devices/mobile phones in the immediate vicinity of electronic

components

– External influences/damage

– X-ray, ionizing radiation and cosmic radiation

2. Unusually high temperatures, including open flames, as well as emissions of light, noise,

particles, gases, etc., can occur inside and outside the components under fault conditions

caused by, for example:

– Component failure

– Software errors

– Operation and/or environmental conditions outside the specification

– External influences/damage

Fundamental safety instructions

1.5 Residual risks of power drive systems

SINUMERIK Software Update Tool

10 Commissioning Manual, 03/2018, A5E42187770B AA

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