Siemens SINUMERIK 840D Bedienungsanleitung

Operation/Programming 10/2004 Edition

sinumerik

SINUMERIK 840D/840Di/810D

ShopMill

SINUMERIK 840D/840Di/810D

ShopMill

10.04 Edition

Operation/Programming

Introduction 1

Operation 2

Programming with

ShopMill

Programming with

G Code

Simulation 5

File Management 6

Mold Making 7

Alarms and Messages 8

Examples 9

Appendix A

Valid for

Control Software version

SINUMERIK 840D powerline 7

SINUMERIK 840DE powerline 7

SINUMERIK 840Di 3

SINUMERIK 840DiE (Export Version) 3

SINUMERIK 810D powerline 7

SINUMERIK 810DE powerline 7

SINUMERIK®Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is indicated by the code in the "Remarks" columns.

Status code in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

Edition Order No. Remarks

10.97 6FC5298-2AD10-0BP0 A

11.98 6FC5298-2AD10-0BP1 C

03.99 6FC5298-5AD10-0BP0 C

08.00 6FC5298-5AD10-0BP1 C

12.01 6FC5298-6AD10-0BP0 C

11.02 6FC5298-6AD10-0BP1 C

11.03 6FC5298-6AD10-0BP2 C

10.04 6FC5298-6AD10-0BP3 C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK®, and SIMODRIVE®are registered

trademarks of Siemens AG. Other names in this publication might be trademarks whose use by a third party for

his own purposes may violate the rights of the registered holder.

More information is available on the Internet at:

http://www.siemens.com/motioncontrol

This publication was produced with with WinWord 2000

and Designer V 7.1.

The reproduction, transmission ore use of this document or its contents is not

prermitted without express written authority. Therefore we cannot guarantee that

they are completely identical. Offenders will be liable for damages. All rights,

including rigths created by patent grant or registration of a utility model or design,

are reserved.

Other functions not described in this documentation might be executable in the

control. This does not, however, represent an obligation to supply such functions

with a new control or when servicing.

We have checked that the contents of this document correspond to the hardware

and software described. Nonetheless, differences might exist and we cannot

therefore guarantee that they are completely identical. The information contained in

this document is, however, reviewed regularly and any necessary changes will be

included in the next edition. We welcome suggestions for improvement.

Subject to change without prior notice

6FC5298-6AD10-0BP3

Printed in Germany

Siemens Aktiengesellschaft

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SINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition v

Preface

Structure of the

Documentation

The SINUMERIK documentation is organized in 3 parts:

• General Documentation

• User Documentation

• Manufacturer/Service Documentation

Audience This documentation is intended for use by operators of vertical

machining centers or universal milling machines controlled by the

SINUMERIK 840D/840Di/810D system.

Validity This Operation/Programming Guide is valid for ShopMill SW 6.4.

Hotline

Please address any queries to the following hotline:

A&D Technical Support

Tel.: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

Email: [email protected]

If you have any queries (suggestions, corrections) concerning the

documentation, please send them to the following fax number or

email address:

Fax: +49 (0) 9131 98-2176

Fax form at the end of the documentation

Email: [email protected]

Internet address http://www.cnc-werkstatt.de

http://www.siemens.com/motioncontrol

SINUMERIK 840D

powerline

Since 09.2001, improved-performance variants SINUMERIK 840D

powerline and SINUMERIK 840DE powerline are available. For a list

of available powerline modules, please refer to the following

Hardware Description:

Reference: /PHD/, SINUMERIK 840D Configuration Manual

SINUMERIK 810D

powerline

Since 12.2001, improved-performance variants SINUMERIK 810D

powerline and SINUMERIK 810DE powerline are available. For a list

of available powerline modules, please refer to the following

Hardware Description:

Reference: /PHC/, SINUMERIK 810D Configuration Manual

Standard scope This Operator's/Programming Guide describes the functionality of the

ShopMill operator interface. Extensions or changes made by the

machine tool manufacturer are documented by the machine tool

manufacturer.

More detailed information about other publications relating to

SINUMERIK 840D/840Di/810D and publications that apply to all

SINUMERIK controls (e.g. Universal Interface, Measuring Cycles...)

can be obtained from your local Siemens branch office.

0 Preface 10.04

vi SINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition

Other functions not described in this documentation might be

executable in the control. This does not, however, represent as

obligation to supply such functions with a new control or when

servicing.

Principle Your SIEMENS 840D/840Di/810D with ShopMill has been designed

and constructed according to state-of-the-art technology and

approved safety regulations and standards.

Additional equipment SIEMENS offers special add-on equipment, products and system

configurations for the focused expansion of SIEMENS controls in your

field of application.

Personnel Only suitably trained, authorized, reliable personnel should be

allowed to handle the equipment. Persons who are not qualified

should never be allowed to work on the control, even for a short

time.

The relevant responsibilities of personnel who set up, operate and

maintain the equipment must be clearly defined and adherence to

these responsibilities monitored.

Procedure Before the control is started up, it should be ensured that the

Operator's Guides have been read and understood by the people

responsible. The operator also has a permanent obligation to

continuously monitor the overall technical condition (externally

recognizable defects and damage and changes in the operating

behavior) of the control.

Servicing Repairs must be carried out by personnel who are specially trained

and qualified in the relevant technical subject according to the

information supplied in the service and maintenance guide. All

appropriate safety specifications must be observed.

The following is deemed to be improper usage and exempts the

manufacturer from any liability:

• Any application deviating from the above points or usage

extending beyond the given limits.

• Cases where the control is not maintained in perfect technical

condition, or is operated without due regard to safety or danger,

and cases where any or all of the instructions in the Operator's

Guide have not been observed.

• If faults that might affect the safety of the equipment are not

rectified before the control is started up.

0 10.04 Preface

SINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition vii

• Any modification, bypassing or disabling of items of equipment

on the control that are required to ensure fault-free operation,

unlimited use and active and passive safety.

Structure of the

documentation

This documentation uses the following information blocks, identified

by pictograms:

Function

Background information

Operating sequence

Explanation of parameters

Additional notes

Software option

The function described is a software option. This means that the

function will only run on the control if you have purchased the relevant

option.

Warnings The following 5 warnings with varying degrees of severity are used in

this documentation.

Danger

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury or in substantial property

damage.

Caution

Used with the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in minor or moderate injury

or in property damage.

0 Preface 10.04

viii SINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition

Caution

Used without safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation

which, if not avoided, may result in an undesirable result or state.

Machine manufacturer If changes or additions exist for a particular topic, they are referenced

here:

Please observe the details provided by the machine manufacturer.

References Further references for particular topics are indicated here:

Reference:

A complete list of available literature is included in the Appendix of

this Operator's Guide.

Terms The meanings of several fundamental terms used in this docu-

mentation are defined below:

Program

A program is a sequence of instructions for the CNC control, which

produce a particular workpiece at the machine.

Contour

A contour outlines a workpiece.

The term "contour" is also used to denote the section of a program

that uses individual elements to define the outline of a workpiece.

Cycle

A cycle, for example, mill rectangular pocket, is a subroutine specified

by ShopMill to execute a repetitive machining process.

(a cycle is sometimes also called a "function".)

0 10.04 Preface

SINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition ix

"Unit of measurement" The parameter units are always specified in metric units in this

documentation. The corresponding inch measures are given in the

table below.

Metric Inch

mm in

mm/tooth in/tooth

mm/min in/min

mm/rev in/rev

m/min ft/min

0 Preface 10.04

xSINUMERIK 840D/840Di/810D Operation/Programming ShopMill (BAS) – 10.04 Edition

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