Siemens SINAMICS G120 Bedienungsanleitung

SINAMICS

G120 Control Units

CU240E

Getting Started

FW 3.1

10/2007

A5E01301680B AA

Warnings and Cautions 1

Installation 2

Check List 3

Commissioning 4

Diagnostics A

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal

safety, as well as to prevent damage to property. The notices referring to your personal

safety are highlighted in the manual by a safety alert symbol, notices referring only to

property damage have no safety alert symbol. If more than one degree of danger is

present, the warning notice representing the highest degree of danger will be used. A

notice warning of injury to persons with a safety alert symbol may also include a

warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this

documentation. Commissioning and operation of a device/system may only be

performed by qualified personnel. Within the context of the safety notes in this

documentation qualified persons are defined as persons who are authorized to

commission, ground and label devices, systems and circuits in accordance with

established safety practices and standards.

Prescribed Usage:, Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical

description and only in connection with devices or components from other manufacturers which

have been approved or recommended by Siemens. Correct, reliable operation of the product

requires proper transport, storage, positioning and assembly as well as careful operation and

maintenance.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the

hardware and software described. Since variance cannot be precluded entirely, we

cannot guarantee full consistency. However, the information in this publication is

reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Automation and Drives

Postfach 48 48

90327 NÜRNBERG

GERMANY

AG 2007.

Technical data

subject to change

Warnings and Cautions

CU240E

Getting Started, 10/2007, A5E01301680B AA 3

Table of contents

1 Warnings and Cautions............................................................................................. 4

2 Installation ................................................................................................................ 6

2.1 Installing the Control Unit ...................................................................................... 6

2.2 Terminals ............................................................................................................ 10

2.3 Connecting a CU240E via USS........................................................................... 10

3 Check List................................................................................................................11

4 Commissioning ........................................................................................................12

4.1 Create a STARTER Project................................................................................. 13

4.2 Going Online with the Inverter ............................................................................. 17

4.3 Start Commissioning ........................................................................................... 19

4.4 Factory reset ....................................................................................................... 27

A Diagnostics..............................................................................................................28

Warnings and Cautions

CU240E

4 Getting Started, 10/2007, A5E01301680B AA

1Warnings and Cautions

General

WARNING

This equipment contains dangerous voltages and controls potentially dangerous

rotating mechanical parts. Non-compliance with the Warnings or failure to follow the

instructions contained in this manual can result in loss of life, severe personal injury

or serious damage to property.

Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and maintenance

procedures contained in this instruction. The successful and safe operation of this

equipment is dependent upon its proper handling, installation, operation and

maintenance.

The power supply, DC and motor terminals, the brake and thermistor cables can

carry dangerous voltages even if the inverter is inoperative. Wait at least five minutes

to allow the unit to discharge after switching off the line supply before carrying out

any installation work. It is strictly prohibited for any mains disconnection to be

performed on the motor-side of the system; any disconnection of the mains must be

performed on the mains-side of the Inverter.

When connecting the line supply to the Inverter, make sure that the terminal case of

the motor is closed. When changing from the ON to OFF-state of an operation if an

LED or other similar display is not lit or active; this does not indicate that the unit is

switched-off or powered-down.

The inverter must always be grounded. Isolate the line supply before making or

changing connections to the unit. Ensure that the inverter is configured for the

correct supply voltage. The inverter must not be connected to a higher voltage

supply.

Take particular notice of the general and regional installation and safety regulations

regarding work on dangerous voltage installation (e.g. EN 50178) as well as the

relevant regulations regarding the correct use of tools and personal protective

equipment (PPE).

Warnings and Cautions

CU240E

Getting Started, 10/2007, A5E01301680B AA 5

CAUTION

Children and the general public must be prevented from accessing or approaching

the equipment!

This equipment may only be used for the purpose specified by the manufacturer.

Unauthorized modifications and the use of spare parts and accessories that are not

sold or recommended by the manufacturer of the equipment can cause fires, electric

shocks and injuries.

NOTICE

Keep these instructions within easy reach of the equipment and make them available

to all users.

Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code BGV A2 must be observed, in particular § 8 "Permissible

Deviations when Working on Live Parts". Suitable electronic tools should be used.

Before installing and commissioning, please read the safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make sure

that the warning labels are kept in a legible condition and replace missing or

damaged labels.

Ensure that the appropriate circuit-breakers/fuses with the specified current rating

are connected between the power supply and the inverter.

These instructions assume that the user is fully conversant with the use of the

following technologies:

- PLCs

- The commissioning software STARTER

- PROFIdrive profiles and protocols.

The commissioning procedure outlined in this manual is for Standard Inverters only -

Fail-safe commissioning is covered in the Operating Instructions.

CU240E

6 Getting Started, 10/2007, A5E01301680B AA

2Installation

Command and setpoint sources ot the CU240E

The inverter is controlled and monitored per default via terminals.

Note

The command and setpoint sources can be changed in the commissioning procedure

or via Parameters P0700 and P1000.

2.1 Installing the Control Unit

The CU controls the functions of the PM. The CU cannot be used without a PM, also

the PM cannot be used without a CU.

WARNING

An inverter can be switched on unintentionally if the installation is not performed

correctly. The inverter must be started-up by personnel who are qualified and trained

in installing systems of this type.

Installation

CU240E

Getting Started, 10/2007, A5E01301680B AA 7

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Installation

CU240E

8 Getting Started, 10/2007, A5E01301680B AA

CU240E Block Diagram

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Installation

CU240E

Getting Started, 10/2007, A5E01301680B AA 9

Fitting the Control Unit to the Power Module

The Control Unit is snapped onto the Power Module as shown in the figure below. To

disconnect the CU push the release button on top of the PM.

The process of fitting the Control Unit to the Power Module is the same technique

independent from the type of G120 control unit or G120 power module.

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Installation

CU240E

10 Getting Started, 10/2007, A5E01301680B AA

2.2 Terminals

Overview of CU240E Terminals

The terminals are designed as cage clamps for cable cross sections from 0.2 mm2 up

to 1,5 mm2 (24 … 14 AWG). The different types are listed below:

•Digital Inputs (DI) 6

•Digital Outputs (DO) 3

•Analog Inputs (AI) 2

•Analog Outputs (AO) 2

•PTC interface 1

Cable length for I/O cables

The maximum cable length connected to the CU must not exceed 10 m (32.8 ft).

Use of unscreened cables is possible, however we recommend the use of screened

cables, in order to fulfill the EMC requirements for the CE marking.

2.3 Connecting a CU240E via USS

Description

The CU240E can be connected via terminals 29 and 30 to an RS485-USS bus system

with a maximum transfer rate of 115200 baud.

The bus termination switch is located directly beneath terminals 29 and 30.

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