Siemens SINUMERIK 840D sl Stücklistenhandbuch

Valid for

Control

SINUMERIK 840D sl

SINUMERIK 840D sl (export version)

Drive

SINAMICS S120

Software version

NCU system software 1.5

NCU system software 2.5

HMI Advanced 7.5

05/08 Edition

SINUMERIK Safety Integrated

SINUMERIK 840D sl/

SINAMICS S120

Function ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction ManualFunction Manual

Regulations and Standards 1

Brief Description 2

System Features 3

Safety Functions

Integrated in the Drive 4

Basic Information on

Safety Functions Integrated

in the System/Drive 5

Safety Functions Integrated

in the System/Drive 6

Sensor/Actuator Connection 7

Data Descriptions 8

Commissioning 9

Diagnostics 10

Interaction with

Other Functions 11

Appendix A

Index I

SINUMERIK®documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in the ”Remarks” column:

ANew documentation.. . . . .

BUnrevised reprint with new Order No.. . . . .

CRevised edition with new status.. . . . . If factual changes have been made on the page since the last edition, this is indicated

by a new edition coding in the header on that page.

Edition Order No. Remarks

03/06 6FC5 397–4BP10–0BA0 A

03/07 6FC5 397–4BP10–1BA0 C

05/08 6FC5 397–4BP10–2BA0 C

Trademarks

All product designations may be trademarks or product names of Siemens AG or supplier

companies whose use by third parties for their own purposes could violate the rights of the

owners.

We have checked that the contents of this publication agree with the

hardware and software described here. Nevertheless, differences

might exist and therefore we cannot guarantee that they are

completely identical. The data in this document is regularly checked

and the necessary corrections are included in subsequent editions.

Suggestions for improvement are also welcome.

Subject to change without prior notice.

Siemens–Aktiengesellschaft

Printed in the Federal Republic of Germany Siemens–Aktiengesellschaft

3ls

Preface

05.08

iii

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

Preface

SINUMERIK documentation

The SINUMERIK documentation is organized in 3 parts:

SGeneral documentation

SUser documentation

SManufacturer/Service documentation

An overview of publications, which is updated monthly and provides information

about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Follow menu items -- ”Support” --> ”Technical documentation” --> ”Ordering

documentation” -- > ”Printed documentation”.

The Internet version of DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (frequently asked questions) is avail-

able on the Internet under:

http://www.siemens.com/motioncontrol and there under the menu item ”Support”

Target group

This documentation is intended for manufacturers/end users of machine tools and

production machines who use SINUMERIK 840D sl and SINAMICS S120 and the

integrated safety functions (SINUMERIK Safety IntegratedR).

Standard scope

This documentation describes the functionality of the standard scope. Extensions

or changes made by the machine manufacturer are documented by the machine

manufacturer.

Other functions not described in this documentation might be executable in the

control. However, no claim can be made regarding the availability of these func-

tions when the equipment is first supplied or in the event of servicing.

For the sake of simplicity, this documentation does not contain all detailed informa-

tion about all types of the product and cannot cover every conceivable case of

installation, operation, or maintenance.

Preface 05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

Technical support

If you have any technical questions, please contact our hotline:

Europe/Africa

Phone +49 180 / 5050 -- 222

Fax +49 180 / 5050 -- 223

Internet http://www.siemens.com/automation/support--request

America

Phone +1 423 262 2522

Fax +1 423 262 2200

E--mail mailto:techsupport.sea@siemens.com

Asia/Australia

Phone +86 1064 719 990

Fax +86 1064 747 474

E--mail mailto:adsupport.asia@siemens.com

Note

National phone numbers for technical support are provided under the following

Internet address: http://www.siemens.com/automation/service&support

Calls from the German fixed line network are charged (e.g. at 0.14 €/min).

Charges of other phone services may be different and may vary.

Questions about this documentation

If you have any queries (suggestions, corrections) regarding this documentation,

please send a fax or e--mail to the following address:

Fax +49 9131 98 63315

E--mail mailto:docu.motioncontrol@siemens.com

A fax form is available at the end of this document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

Preface

05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

Standard scope

The main areas covered by this description of functions are as follows:

SRegulations and Standards

SBrief Description

SSystem Features

SSafety Functions Integrated in the Drive

SBasics on the Safety Functions Integrated in the System/Drive

SSafety Functions Integrated in the System/Drive

SConnecting Sensors/Actuators

SData Description

SCommissioning

SDiagnostics

SInteraction with other Functions

Separate documents are available for the user--oriented activities. These include,

for example, the creation of part programs and operation of the control systems.

Separate information is also available for operations that the machine tool

manufacturer must carry out. These include, for example, configuring/engineering,

installation and programming the PLC.

Notes on how to use this manual

The following help functions are available with this description of functions:

SOverall table of contents

SAppendix with abbreviations and references, glossary

SIndex

If you require information about a certain term, please look for this particular term

under the chapter Index in the Appendix. Both the chapter number and the page

number, where you will find this particular information are listed there.

Documentation, 05/08 Edition

Note

The 05/08 Edition of the documentation describes the functionality for the following

products and software release:

SINUMERIK 840D sl with NCU software release 1.5/2.5, HMI Advanced 7.5

Preface 05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

Note

Not all of the HMI functions shown are available in all of the HMI versions (HMI

Embedded, HMI sl, HMI Advanced).

Safety instructions

This manual contains notices you have to observe in order to ensure your personal

safety, as well as to prevent damage to property. The notices referring to your per-

sonal safety are highlighted in the manual by a safety alert symbol, notices refer-

ring only to property damage have no safety alert symbol. Depending on the haz-

ard level, warnings are displayed in a descending order as follows:

!Danger

indicates that death or severe personal injury will result if proper precautions are

not taken.

!Warning

indicates that death or severe personal injury may result if proper precautions are

not taken.

!Caution

with a warning triangle indicates that minor personal injury can result if proper

precautions are not taken.

Caution

without warning triangle indicates that material damage can result if proper

precautions are not taken.

Notice

indicates that an unintended event or situation can occur if the corresponding

information is not taken into account.

Preface

05.08

vii

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

In the event of a number of levels of danger prevailing simultaneously, the warning

corresponding to the highest level of danger is always used. A warning with a

warning triangle indicating risk of physical injury may also include a warning of the

risk of damage to property.

Qualified personnel

The device/system may only be set up and used in conjunction with this documen-

tation. Commissioning and operation of a device/system may only be performed by

qualified personnel. Qualified persons are defined as persons who are autho-

rized to commission, to ground, and to tag circuits, equipment, and systems in ac-

cordance with established safety practices and standards.

Intended purpose

Please note the following:

!Warning

This equipment is only allowed to be used for the applications described in the

catalog and in the technical description, and only in conjunction with non--Siemens

equipment and components recommended by Siemens. Correct, reliable operation

of the product requires proper transport, storage, positioning and assembly, as

well as careful operation and maintenance.

Additional information

Note

This symbol always appears in this documentation where further, explanatory

information is provided.

Test certificates

The attachments to the following test certificates with the certified software and

hardware releases are not included in this documentation. If you require the ap-

propriate attachments, then please use the address specified on the corrections/

suggestions sheet (last page).

A list of the certified software releases and hardware versions is provided with

each ”Certificate of Licence (CoL)” of the SINUMERIK Safety Integrated options.

If you have any questions relating to current certifications, please contact your

local Siemens office.

Preface 05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

EC type--examination certificate of the BGIA (BG Institute for Occupational Safety &

Health) acc. to DIN EN ISO 13849--1/DIN EN 61508

Preface

05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

PRÜFZERT symbol

When the ”SINUMERIK Safety Integrated” option is ordered, in addition to the

Certificate of license, an adhesive label that may be used for certified software

releases and hardware versions is included in the supplementary pack.

PRÜFZERT symbol for certification acc. to DIN EN ISO 13849--1/DIN EN 61508

Symbol of the BGIA

[BG Institute for

Occupational Safety

and Health]

Preface 05.08

SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) -- 05.2008 Edition

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