Siemens SINUMERIK 840D Stücklistenhandbuch

Description of Functions 11.03 Edition

sinumerik

& simodrive

SINUMERIK Safety Integrated

SINUMERIK 840D

SIMODRIVE 611 digital

Short description 1

General Information

about Integrated

Safety Systems

Safety-Related

Functions 3

Data Description 4

Commissioning 5

Alarms 6

Engineering Examples 7

Application Examples 8

Appendix A

Index I

SINUMERIK 840D/SIMODRIVE 611

digital

SINUMERIK Safety Integrated

Description of Functions

Valid for

Control Software version

SINUMERIK 840D/SIMODRIVE 611 digital 6.4

Edition 11.03

SINUMERIK® Documentation

This manual is also included in the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks

10.03 6FC5 298-6CA00-0BG4 C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are registered

trademarks of Siemens AG. Other names in this publication might be trademarks whose use by a third party for

his own purposes may violate the rights of the registered holder.

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is indicated by the code in the "Remarks" columns.

Status code in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new edition

coding in the header on that page.

Edition Order No. Remarks

04.96 6FC5 297-0AB80 – 0BP0 A

08.97 6FC5 297-0AB80 – 0BP1 C

04.99 6FC5 297-5AB80 – 0BP0 C

05.00 6FC5 297-5AB80 – 0BP0 C

07.02 6FC5 297-6AB80 – 0BP1 C

11.03 6FC5297-6AB80 – 0BP2 C

More information is available on the Internet at:

http://www.ad.siemens.com/sinumerik

This publication was produced with WinWord V8.0 and Designer V7.0

and the documentation tool AutWinDoc.

The reproduction, transmission or use of this document or its contents

is not permitted without express written authority. Offenders will be

liable for damages. All rights, including rights created by patent grant or

registration or a utility model or design, are reserved.

Other functions not described in this documentation might be

executable in the control.This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this document correspond to the

hardware and software described. Nevertheless, differences might

exist and therefore we cannot guarantee that they are completely

identical. The information given in this publication is reviewed at

regular intervals and any corrections that might be necessary are

made in subsequent editions. We welcome all recommendations and

suggestions.

Subject to change without prior notice

Order No. 6FC5297-6AB80-0BP2

Printed in the Federal Republic of Germany

Siemens-Aktiengesellschaft.

11.03 Foreword

SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 v

Foreword

The SINUMERIK documentation is organized in 3 parts:

• General Documentation

• User Documentation

• Manufacturer/Service documentation

You can obtain more detailed information and documentation about

SINUMERIK 840D/810D as well as documentation for all SINUMERIK controls

from your local SIEMENS office.

This documentation is intended for manufacturers/end users of machine tools

and production machines who use SINUMERIK 840D and SIMODRIVE 611

digital and integrated safety functions (SINUMERIK Safety Integrated).

If you have any questions, please contact our hotline:

A&D Technical Support Phone.: +49 (0) 180 / 5050 - 222

Fax: +49 (0) 180 / 5050 - 223

E-mail:ad.support@siemens.com

Please send any queries about the documentation (suggestions or corrections)

to the following fax number or email address:

Fax: +49 (0) 9131 / 98 -2176

E-mail: motion[email protected]emens.de

Fax form: Refer to the reply form at the end of the document.

http://www.ad.siemens.com/sinumerik

From 09/2001

• SINUMERIK 840D powerline and

• SINUMERIK 840DE powerline

will be available with improved performance. The following hardware

description contains a list of the available powerline modules:

References: /PHD/ SINUMERIK 840D Configuration Manual

This Description of Functions provides all of the information about the safety

functions integrated in the SINUMERIK 840D and SIMODRIVE 611 digital that

may be relevant for start-up and configuration.

The main areas covered by this Description of Functions are as follows:

• General information about integrated safety systems

Structure of the

Documentation

Target group

Hotline

SINUMERIK Internet

Address

SINUMERIK 840D

powerline

Objective

Standard scope

Foreword 11.03

vi SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03

• Description of safety functions

• Lists and description of all signals and data

• Start-up

• Description of alarms

• One example configuration.

User-oriented activities such as the creation of parts programs and control

operating procedures are described in detail in separate documents.

Separate descriptions are likewise provided for the tasks to be performed by

the tool manufacturer such as configuring, installation and PLC programming.

The following reference guides are provided in this Description of Functions:

• Overall table of contents

• Table of contents for each chapter

• Appendix with list of abbreviations and references

• Index

If you need information about a certain term, please look in the Appendix of the

Chapter Index for the particular term. Both the chapter number and the page

number where you will find the information you need are listed in this chapter.

Note

Documentation with Edition date 08.97 describes the scope of functions of the

following products and SW versions:

SINUMERIK 840D/611 digital with software version 4.2

SINUMERIK 840C/611 digital with software version 6.1

The following functions added since 04.96 Edition are described in 08.97

Edition for SINUMERIK 840D/611 digital

Table 0-1 New functions described in 08.97 Edition

Serial no. New functions in SINUMERIK 840D/611 digital, SW 4.2 and higher

1 Override for safely reduced velocity

2 Safe braking ramp

3 Safe speed oriented stop responses

4 Safe speed oriented setpoint limits

5 Safe cams for endlessly turning rotary axes

6 Modulo display of safe actual value for rotary axes

7 Synchronization of cam SGAs

8 SGA "n < nx"

9 SGA "SBH active"

10 SGA "SG active"

11 Deletion of zero speed position for SBH/SG axes 1)

12 Encoder limit frequency 300 kHz 1)

13 Acceptance report (not a function)

Notes:

1) available from SW 3.6

Note

Notes on how to use

this manual

Documentation with

Edition date 08.97

Documentation with

Edition date 04.99

11.03 Foreword

SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 vii

Documentation with Edition date 04/99 describes the scope of functions of the

following products and SW versions:

SINUMERIK 840D/611 digital with software version 4.4.18

The following table lists the main functions for SINUMERIK 840D/611 digital

added since 08.97 Edition:

Table 0-2 New functions described in 04/99 Edition

Serial no. New functions in SINUMERIK 840D/611 digital, SW 4.4.18 and higher

1 External STOPs

2 Safe programmable logic (SPL)

Note

The documentation with Edition date 05.00 describes the scope of

functions of the following products and software version:

SINUMERIK 840D with software version 5.3

SIMODRIVE 611 digital with software version 5.1

The following functions added since 04.99 Edition are described in 05.00

Edition for SINUMERIK 840D/611 digital:

Table 0-3 New functions described in 05.00 Edition

Serial No. New functions in SINUMERIK 840D/611 digital

1 SPL expansions (Chapter 3)

2 Drive systems with slip (Chapter 3)

3 Setpoint velocity limiting (Chapter 3)

4 Engineering examples (Chapter 7), extended

5 Application examples (Chapter 8), extended

Note

The documentation with Edition date 03.01 describes the scope of

functions of the following products and software version:

SINUMERIK 840D with software version 6.1

SIMODRIVE 611 digital with software version 5.1.10

The following functions added since the 04.99 Edition are described in the

03.01 Edition for SINUMERIK 840D/611 digital:

Table 0-4 New functions described in 03.01 Edition

Serial No. New functions in SINUMERIK 840D/611 digital

1 SPL start without axial safety enable (Chapter 3)

2 New system variables (Chapter 3)

3 Actual value crosswise data comparison error (Chapter 3)

4 Additional machine data (Chapter 4)

5 Additional alarms (Chapter 6)

Documentation with

Edition date 05.00

Documentation with

Edition date 03.01

Foreword 11.03

viii SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03

Note

The documentation with Edition date 07.02 describes the scope of

functions of the following products and software version:

SINUMERIK 840D with software version 6.3.21

SIMODRIVE 611 digital with software version 5.1.14

The following functions added since the 03.01Edition are described in the 07.02

Edition for SINUMERIK 840D/611 digital:

Table 0-5 New functions described in 07.02 Edition

Serial No. New functions in SINUMERIK 840D/611 digital

1 NCU onboard I/Os (Chapter 3)

2 NC internal pulse disable (Chapter 3)

3 SPL module brake test, safe brake test (Chapter 8)

4 Disable SPL module (SW relay) (Chapter 3)

5 Improved diagnostics (Chapter 5)

6 PROFIsafe (Chapter 3)

Note

The documentation with Edition date 11.03 describes the scope of

functions of the following products and software version:

SINUMERIK 840D with software version 6.4

The following functions added since the 07.02 Edition are described in the

11.03 Edition for SINUMERIK 840D/611 digital:

Table 0-6 New functions described in 11.03 Edition

Serial No. New functions in SINUMERIK 840D/611 digital

1 ProgEvent (Chapter 3.10.10)

2 STOP E (Chapter 3)

3 Acceptance test support (Chapter 5.4)

4 Drive bus failure (Chapter 3.13)

Ordering data option

In this documentation you will find the symbol shown on the left with a

reference to an ordering data option. The function described will only be able

to be used if the control contains the designated option.

The following danger and warning symbols are used in this document.

Explanation of symbols used:

Danger

This symbol indicates that death, severe personal injury or substantial

property damage will result if proper precautions are not taken.

Documentation with

Edition date 04/02

Documentation with

Edition date 11/03

Danger and warning

concept

11.03 Foreword

SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 ix

Warning

This symbol indicates that death, severe personal injury or substantial

property damage may result if proper precautions are not taken.

Caution

This symbol (with a warning triangle) indicates that minor injury or damage to

property may result if proper precautions are not taken.

Caution

This symbol (without a warning triangle) indicates that damage to property

may result if proper precautions are not taken.

Notice

This symbol indicates that an undesirable result or state may result if proper

precautions are not taken.

Important

This notice indicates important facts that must be taken into consideration.

Note

Always appears in this document where further, explanatory information is

provided.

IBMis a registered trademark of the International Business Corporation.

MS-DOSand WINDOWSTM are registered trademarks of the Microsoft

Corporation.

A type-examination certificate from the German Institute for Occupational

Safety (BIA) has been granted to the SINUMERIK 840D/DE with Safety

Integrated.

Other Information

Technical Information

Trademarks

Type-examination

certificate sign

Foreword 11.03

xSINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03

Fig. 0-1 Type-examination certificate symbol for SINUMERIK 840D/611 digital

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