Siemens Simatic S7-400 Bedienungsanleitung

Preface, Contents

Product Overview 1

Installing the S7-400 2

Addressing the S7-400 3

Wiring the S7-400 4

Networking 5

Starting Up 6

Maintenance 7

Assembling the M7-400 8

Appendices:

Assembling and Installing

Systems A

Guidelines for Handling

Electrostatically-Sensitive

Devices (ESD) B

Siemens Worldwide C

Glossary, Index

S7-400 and M7-400

Programmable Controllers

Hardware and Installation

Manual

This manual is part of the documentation

package with the order number:

6ES7498-8AA03-8BA0

07/99

C79000-G7076-C424

Release 01

SIMATIC

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This manual contains notices which you should observe to ensure your own personal safety, as well

astoprotecttheproductandconnectedequipment.Thesenoticesarehighlightedinthemanualby

a warning triangle and are marked as follows according to the level of danger:

!Danger

#(#.-.".."-0,*,-)(&#($/,2),-/-.(.#&*,)*,.2'!1#&&,-/&.# *,)*,*,/.#)(-,

()..%(

!Warning

#(#.-.".."-0,*,-)(&#($/,2),-/-.(.#&*,)*,.2'!(,-/&.# *,)*,*,/.#)(-,

()..%(

!Caution

#(#.-.".'#(),*,-)(&#($/,2),*,)*,.2'!(,-/&.# *,)*,*,/.#)(-,()..%(

Note

,1-2)/,..(.#)(.)*,.#/&,&2#'*),.(.#( ),'.#)()(."*,)/."(&#(!."*,)/.),.)*,.#/&,

*,.) .")/'(..#)(

The device/system may only be set up and operated in conjunction with this manual.

(&2-")/&&&)1.)#(-.&&(1),%)(."#-+/#*'(./&# #*,-)(-,

 #(-*,-)(-1"),/."),#3.))''#--#)(.)!,)/((.).!#,/#.-+/#*'(.(

-2-.'-#(),(1#."-.&#-"- .2*,.#-(-.(,-

Notethefollowing:

!Warning

"#-0#(#.-)'*)((.-'2)(&2/- ),."**&#.#)(--,##(.".&)!),."."(#&

-,#*.#)(()(&2#()((.#)(1#."0#-),)'*)((.- ,)').",'(/ ./,,-1"#""0(

**,)0),,)''(2#'(-

"#-*,)/.()(&2 /(.#)(),,.&2(- &2# #.#-.,(-*),.-.),-./*(#(-.&&),,.&2(

)*,.('#(.#(-,)''(

RR(R,,!#-.,.,',%-) 

"#,*,.#-/-#(! ),."#,)1(*/,*)--(2).",('-#(."#-)/'(.1"#", ,.).,',%-'#!".

#( ,#(!/*)(.",#!".-) .".,',%)1(,-

Wehavecheckedthecontentsofthismanualforagreementwiththe

hardware and software described. Since deviations cannot be

precludedentirely, we cannot guarantee full agreement. However,

the data in this manual are reviewed regularly and any necessary

corrections included in subsequent editions. Suggestions for

improvementarewelcomed.

DisclaimerofLiability

CopyrightESiemens AG 1999 Allrights reserved

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

createdbypatentgrantorregistrationofautilitymodelordesign,are

reserved.

#'(-

,#"/.)'.#-#,/(!-5/((.,#-."(#%

-" .-!#.(/-.,#5/.)'.#-#,/(!--2-.'

)-. "45/,(,!

E#'(-

/$..)"(!1#.")/.*,#),().#

#'(-%.#(

-&&-" . 55

Safety Guidelines

Qualified Personnel

Correct Usage

Trademarks

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iii

S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Preface

Purpose of the Manual

The information given in this manual makes it possible for you to:

install and wire an S7-400 memory programmable controller

configure an M7-400 automation computer for mechanical and electrical

installation

A description of the functions and technical specifications of the signal modules,

power supply modules and interface modules can be found in the reference

manual

Module Specifications

Contents of the Manual

The manual contains the following subjects:

Installing the S7-400/M7-400

Wiring the S7-400/M7-400 and preparing it for commissioning.

Scope of the Documentation Package

This manual is part of the SIMATIC S7-400, M7-400 documentation package,

order number 6ES7 498-8AA03-8BA0, comprising the following manuals:

Manual Contents

S7-400 and M7-400 Programmable

Controllers,Installation Installing and starting up an S7-400 or an M7-400

S7-400 and M7-400 Programmable

Controllers, Module Specifications Data for modules and components of the S7-400

and M7-400

S7-400 Instruction List Complete list of instructions of the S7-400 CPUs

with all run times

Standards

The S7-400 programmable controller meets the requirements of the IEC 1131,

part 2. The S7-400 meets the requirements for CE labeling. The S7-400 has CSA,

UL and FM approval.

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Preface

iv S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Recycling and Disposal

The SIMATIC S7-400/M7-400 is an environmentally friendly product. It is

characterized by the following points:

The plastic for the casing is coated with a halogen-free flame retardant despite

its high resistance to fire.

Labeling is done by laser (meaning no labels)

The plastics are coded according to DIN 54840

Fewer materials are used in this compact design, fewer components are

required as the result of integration in ASICs

The SIMATIC S7-400/M7-400 can be recycled as a result of its minimal use of

harmful substances.

For environmentally compatible recycling and disposal of your old SIMATIC device

in accordance with the current state of the art, please contact:

Siemens Aktiengesellschaft

Technische Dienstleistungen

ATD TD 3 Kreislaufwirtschaft

Postfach 32 40

D-91052 Erlangen

Telefon: (+49) 9131 / 7-33698

Fax: (+49) 9131 / 7-26643

This Siemens department provides a comprehensive and flexible disposal service

at a fixed cost with individual consultancy. You will be provided with papers

documenting the breaking down of your system giving details on the fractional

parts and the relevant verification papers for the materials.

Audience

This manual is intended for the following audience:

Installers

Startup specialists

Service and maintenance personnel

Where is this Package Valid?

This documentation package contains the descriptions of all the modules that are

valid at the time of publishing of the manuals. The order numbers of the modules

and other components to which these manuals apply are specified, where

appropriate, in the corresponding data sheets in the reference manual and in the

chapter entitled ”Spare Parts.”

We reserve the right to provide new modules and modules with a new product

release with a product information containing the latest information on the module.

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Preface

S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Additional Manuals Required for S7-400

This documentation package describes the hardware of the S7-400. You will need

the following additional documentation for programming and starting up an S7-400:

Manual/

Manual Package Contents

Standard Software

for S7 and M7

STEP 7 Basic

Information

Installing and starting up STEP 7 on a programming device / PC

Working with STEP 7 with the following contents:

Managing projects and files

Configuring and assigning parameters to the S7-400 configuration

Assigning symbolic names for user programs

Creating and testing a user program in STL/LAD

Creating data blocks

Configuring the communication between two or more CPUs

Loading, storing and deleting user programs in the CPU / programming device

Monitoring and controlling user programs

Monitoring and controlling the CPU

Guide for efficiently implementing the programming task with the programming

device / PC and STEP 7

How the CPUs work (for example, memory concept, access to inputs and

outputs, addressing, blocks, data management)

Description of STEP 7 data management

Using data types of STEP 7

Using linear and structured programming

Using block call instructions

Using the debug and diagnostic functions of the CPUs in the user program (for

example, error OBs, status word)

STEP 7 Reference

Information

Statement List (STL)

for S7-300 and

S7-400

Ladder Logic (LAD)

for S7-300 and

Basic procedure for working with STL, LAD, or FBD (for example, structure of

STL, LAD, or FBD, number formats, syntax)

Description of all instructions in STEP 7 (with program examples)

Description of the various addressing methods in STEP 7 (with examples)

Description of all functions integrated in the CPUs

Description of the internal registers in the CPU

300

S7-400

Function Block

Diagram (FBD) for

S7-300 and S7-400

System and

Standard Functions

Descri tion

the

internal

registers

the

CPU

Description of all system functions integrated in the CPUs

Description of all organization blocks integrated in the CPUs

Manual

PG 7xx

Description of the programming device hardware

Connecting a programming device to various devices

Starting up a programming device

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Preface

vi S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Additional Manuals Required for M7-400

This documentation package describes the hardware of the M7-400. You will need

the following additional documentation for programming and starting up an M7-400:

Documentation Contents Order No.

SIMATIC M7 Technical

Overview Describes the available components,

possible structures and principles of

communication

6ES7 498-0AA00-8AA0

System Software for

M7-300/400 Program Design

Programming Manual

Designing, writing and testing a C program

for M7 CPU/FM modules with the M7 SYS

programming package, using the M7 SYS

functions

6ES7 802-0FA01-0AA0

System Software for

M7-300/400 System and

Standard Functions Reference

Manual

Detailed description of the M7 SYS functions

and data structures, listing of messages

types

System Software for

M7-300/400 Installation and

Operation User Manual

Installing and configuring the operating

system and system software

Further Information

For further information on S7-400 and memory programmable controllers, see the

list in the Appendix.

CD-ROM

Additionally, complete SIMATIC S7 documentation is available on CD-ROM.

Structure of this Manual

To facilitate rapid access to special information, the manual contains the following

aids:

At the start of the manual, you will find a complete list of contents.

The appendix is followed by a glossary which defines the important technical

terms used in the manual.

At the end of the manual there is a detailed index to enable you to find the

desired information quickly.

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Preface

vii

S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Additional Assistance

If you have any questions regarding the products described in these manuals and

cannot find an answer in the paper documentation or in the online help, please

contact the Siemens representative in your area. You will find a list of addresses in

the Appendix entitled “Siemens Worldwide” at the end of this manual.

If you have any questions or comments on this manual, please fill out the remarks

form at the end of the manual and return it to the address shown on the form. We

would be grateful if you could also take the time to give us your personal opinion of

the manual.

Siemens also offers a number of training courses to introduce you to the

SIMATIC S7 automation system. Please contact your regional training center or

the central training center in Nuremberg, Germany for details: D-90327

Nuremberg, Tel. (+49) 911 / 895 3154.

Up-To-Date Information

You can find up-to-date information on SIMATIC products from the following

sources:

On the Internet under http://www.ad.siemens.de/

In addition, the SIMATIC Customer Support provides up-to-date information and

download facilities for users of SIMATIC products:

On Internet under http://www.ad.siemens.de/simatic.cs

Via SIMATIC Customer Support Mailbox under the following number

+49 (911) 895-7100

For dialing into the mailbox use a modem of up to V.34 (28.8 Kbps) and set the

following parameters: 8, N, 1, ANSI, or alternatively use ISDN (x. 75, 64 Kbps).

You can reach the SIMATIC Customer Support by phone using the number

(+49) (911) 895-7000 and by fax using (+49) (911) 895-7002. You can also send

enquiries by e-mail on the Internet or by mail to the above mailbox.

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Preface

viii S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

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S7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

Contents

1 Product Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installing the S7-400 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Assembling an S7-400 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Assembling the Central Rack (CR) and Expansion Rack (ER) 2-6. . . . . . . . .

2.3 Segmented CR 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Mounting and Grounding the Racks 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Chassis Terminal Connection in the Non-Isolated Configuration 2-14. . . . . . . .

2.6 Methods of Ventilation 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Changing the Ventilation with the Cable Duct and Fan Subassembly 2-18. . .

2.8 Installing the Fan Subassembly 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Installing the Cable Duct 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 Choosing and Setting up Cabinets with the S7-400 2-23. . . . . . . . . . . . . . . . . .

2.11 Rules for the Arrangement of Modules 2-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.12 Installing Modules in a Rack 2-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.13 Marking the Modules with Slot Labels 2-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.14 Methods of Expansion and Networking 2-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15 Accessories 2-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Addressing the S7-400 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Geographical and Logical Addresses 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 How to Determine the Default Address of a Module 3-4. . . . . . . . . . . . . . . . . .

3.3 How to Determine the Default Address of a Channel 3-6. . . . . . . . . . . . . . . . .

4 Wiring the S7-400 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General Rules and Regulations for Operating the S7-400 4-2. . . . . . . . . . . . .

4.2 Supplying Power to Modules 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Choosing the Power Supply Module 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Choosing the Load Current Power Supply 4-7. . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Assembling an S7-400 with Process I/Os 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Assembling an S7-400 with Grounded Reference Potential (0 V) 4-10. . . . . . .

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Contents

xS7-400andM7-400ProgrammableControllers,InstallationManual

C79000-G7076-C424-01

4.7 Assembling an S7-400 with Ungrounded Reference Potential

(Ungrounded Configuration) 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 Assembling an S7-400 with Isolated Modules 4-13. . . . . . . . . . . . . . . . . . . . . . .

4.9 Shielding Cables 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 Equipotential Bonding 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Protection Against Inductive Surge Voltages 4-19. . . . . . . . . . . . . . . . . . . . . . . .

4.12 Grounding 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.13 Interference-Free Configuration for Local and Remote Connections 4-23. . . .

4.14 Wiring Rules 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.15 Setting the VAC Power Supply Module to the Line Voltage 4-27. . . . . . . . . . . .

4.16 Wiring the Power Supply Module 4-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.17 Wiring the Signal Modules 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.18 Wiring the Front Connector, Crimp Snap-On Terminals 4-34. . . . . . . . . . . . . . .

4.19 Wiring the Front Connector, Screw-Type Terminals 4-35. . . . . . . . . . . . . . . . . .

4.20 Wiring the Front Connector, Spring-Type Terminals 4-36. . . . . . . . . . . . . . . . . .

4.21 Fitting the Strain Relief 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.22 Labeling a Front Connector 4-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.23 Fitting the Front Connector 4-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.24 Interconnecting the CR and ER(s) 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.25 Setting the Fan Subassembly to the Line Voltage and Wiring It 4-46. . . . . . . .

4.26 Routing Cables Using Cable Ducts or Fan Subassemblies 4-47. . . . . . . . . . . .

4.27 Routing Cables Using Fiber-Optic Cables 4-48. . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Networking 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Configuring a Network 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Fundamentals 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Rules for Configuring a Network 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Cable Lengths 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 PROFIBUS-DP Bus Cables 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 Bus Connectors 5-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7 RS 485 Repeater 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 PROFIBUS-DP network with fiber-optic cables 5-25. . . . . . . . . . . . . . . . . . . . . .

5.8.1 Fiber-optic cables 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8.2 Simplex connectors and connector adapter 5-29. . . . . . . . . . . . . . . . . . . . . . . . .

5.8.3 Connecting a fiber-optic cable to the PROFIBUS device 5-31. . . . . . . . . . . . . .

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Andere Handbücher für Simatic S7-400

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Siemens Controller Handbücher

Siemens

Siemens ERTEC 200P-2 Bedienungsanleitung

Siemens

Siemens SQU83 Bedienungsanleitung

Siemens

Siemens SIRIUS 3RW5 series Bedienungsanleitung

Siemens

Siemens SINAMICS S120 Bedienungsanleitung

Siemens

Siemens Simatic S7-1500 Bedienungsanleitung

Siemens

Siemens SIRIUS M200D Bedienungsanleitung

Siemens

Siemens RWD68 Bedienungsanleitung

Siemens

Siemens VWPG51 Q Series Bedienungsanleitung

Siemens

Siemens 3VT9500-3MN00 Bedienungsanleitung

Siemens

Siemens SINUMERIK 808D Bedienungsanleitung

Siemens

Siemens OpenAir GDB111.1E/KN Bedienungsanleitung

Siemens

Siemens Simatic S7-1500 Benutzerhandbuch

Siemens

Siemens MVI421 Series Bedienungsanleitung

Siemens

Siemens GBB 1 Series Bedienungsanleitung

Siemens

Siemens RDF870KN Bedienungsanleitung

Siemens

Siemens ST950 Bedienungsanleitung

Siemens

Siemens SINAMICS S120 Technisches Dokument

Siemens

Siemens SIRIUS 3RM1 Bedienungsanleitung

Siemens

Siemens acvatix SKD32 Series Bedienungsanleitung

Siemens

Siemens instabus JB520C23 Bedienungsanleitung

Siemens

Siemens SIMATIC S7-1500T Bedienungsanleitung

Siemens

Siemens SINUMERIK 840D sl Stücklistenhandbuch

Siemens

Siemens SIRIUS 3RA68 Series Bedienungsanleitung

Siemens

Siemens RWD68 Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung

KUHN

KUHN TKS Bedienungsanleitung

S&C

S&C PMH Bedienungs- und Wartungshandbuch

Regin

Regin CORRIGO L10 Bedienungsanleitung