Siemens Simatic S7-400 Bedienungsanleitung

Preface, Contents

Product Overview 1

Installing the S7-400 2

Addressing the S7-400 3

Wiring the S7-400 4

Networking 5

Starting Up 6

Maintenance 7

Assembling the M7-400 8

Appendices

Assembling and Installing

Systems A

Guidelines for Handling

Electrostatically-Sensitive

Devices (ESD) B

Glossary, Index

S7-400 and M7-400

Programmable Controllers

Hardware and Installation

Installation Manual

SIMATIC

This manual is part of the documentation

package with the order number

6ES7498-8AA03-8BA0

Edition 12/2002

A5E00069481-04

Index-2 S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069480-02

!Danger

indicates that death, severe personal injury or substantial property damage will result if proper precau-

tions are not taken.

!Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

!Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a

particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons

are defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and

systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

!Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers

which have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed

correctly, and operated and maintained as recommended.

Trademarks SIMATIC, SIMATIC HMIand SIMATIC NETare registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks

might infringe upon the rights of the trademark owners.

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and

connected equipment against damage. These notices are highlighted by the symbols shown below and

graded according to severity by the following texts:

We have checked the contents of this manual for agreement

with the hardware and software described. Since deviations

cannot be precluded entirely, we cannot guarantee full

agreement. However, the data in this manual are reviewed

regularly and any necessary corrections included in

subsequent editions. Suggestions for improvement are

welcomed.

Disclaim of Liability

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including

rights created by patent grant or registration of a utility model

or design, are reserved.

Siemens AG

Bereich Automation and Drives

Geschaeftsgebiet Industrial Automation Systems

Postfach 4848, D- 90327 Nuernberg Siemens AG 1999– 2002

Technical data subject to change.

Siemens Aktiengesellschaft A5E00069481-04

iii

S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

Preface

Purpose of the Manual

The information given in this manual makes it possible for you to:

•install and wire an S7-400 memory programmable controller

•configure an M7-400 automation computer for mechanical and electrical

installation

A description of the functions and technical specifications of the signal modules,

power supply modules and interface modules can be found in the reference

manual Module Specifications.

Required Basic Knowledge

General knowledge of the field of automation engineering is required in order to

understand the manual.

Target Group

This manual is aimed at people with the required qualifications to commission,

operate and maintain the products described.

Where is this Manual valid?

The manual is valid for the S7-400 and M7-400 programmable controllers.

Changes compared to the previous version

Section 2.5 and Appendix A have been updated since the previous edition of the

“Hardware and Installation” manual.

Note: You can recognize the previous edition of this ”Hardware and Installation”

manual by the number that appears in the footer: A5E00069480-03.

The number of the current edition is: A5E00069480-04.

Preface

iv S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

Certification

The SIMATIC S7-400 product range has the following certificates and approvals:

•Underwriters Laboratories, Inc.: UL 508 (Industrial Control Equipment)

•Canadian Standards Association: CSA C22.2 Nummer 142, tested (Process

Control Equipment)

•Factory Mutual Research: Approval Standard Class Number 3611.

You can find details on the certificates and approvals in the “Module Specifications”

manual.

CE Labeling

The SIMATIC S7-400 product range complies with the requirements and protection

objectives of the following EU directives:

•EC low voltage directive 73/23/EEC

•EC electromagnetic compatibility directive 89/336/EEC

C-Tick Mark

The SIMATIC S7-400 product range complies with the requirements of the

AS/NZS 2064 standard (Australia and New Zealand).

Standards

The SIMATIC S7-400 product range complies with the requirements and criteria of

the IEC 61131-2.

Place of this Documentation in the Information Environment

This manual is part of the documentation package for S7-400, M7-400.

System Documentation Packages

S7-400/M7-400 •S7-400, M7-400 Programmable Controller;

Hardware and Installation

•S7-400, M7-400 Programmable Controllers; Module Specifications

•S7-400 Instruction List

•S7 400, CPU Data Programmable Controller

Preface

S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

Finding Your Way

The manual offers the following access aids to make it easy for you to find specific

information quickly:

•At the beginning of the manual you will find a complete table of contents and

lists of the figures and tables contained in the manual.

•In each chapter you will find information in the left-hand margin on each page

that gives you an overview of the contents of the relevant section.

•After the appendices you will find a glossary containing definitions of important

terms and concepts that are used in the manual.

•At the end of the manual you will find a detailed index, allowing you to quickly

find the information you are looking for.

Specific Information for S7-400

You require the following manuals and manual packages in order to program and

commission an S7-400:

Manual/

Manual Package Contents

Standard Software

for S7 and M7

STEP 7 Basic

Information

•Installing and starting up STEP 7 on a programming device / PC

•Working with STEP 7 with the following contents:

Managing projects and files

Configuring and assigning parameters to the S7-400 configuration

Assigning symbolic names for user programs

Creating and testing a user program in STL/LAD

Creating data blocks

Configuring the communication between two or more CPUs

Loading, storing and deleting user programs in the CPU / programming device

Monitoring and controlling user programs

Monitoring and controlling the CPU

•Guide for efficiently implementing the programming task with the programming

device / PC and STEP 7

•How the CPUs work (for example, memory concept, access to inputs and

outputs, addressing, blocks, data management)

•Description of STEP 7 data management

•Using data types of STEP 7

•Using linear and structured programming

•Using block call instructions

•Using the debug and diagnostic functions of the CPUs in the user program

(for example, error OBs, status word)

Preface

vi S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

Manual/

Manual Package Contents

STEP 7 Reference

Information

Statement List (STL)

for S7-300 and

S7-400

Ladder Logic (LAD)

•Basic procedure for working with STL, LAD, or FBD (for example, structure of

STL, LAD, or FBD, number formats, syntax)

•Description of all instructions in STEP 7 (with program examples)

•Description of the various addressing methods in STEP 7 (with examples)

•Description of all functions integrated in the CPUs

•Description of the internal registers in the CPU

for S7-300 and

S7-400

Function Block

Diagram (FBD) for

S7-300 and S7-400

System and

Standard Functions

Description of the internal registers in the CPU

•Description of all system functions integrated in the CPUs

•Description of all organization blocks integrated in the CPUs

Manual

PG 7xx

•Description of the programming device hardware

•Connecting a programming device to various devices

•Starting up a programming device

Preface

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S7-400 and M7-400 Programmable Controllers Hardware and Installation

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Specific Information for M7-400

This documentation package describes the hardware of the M7-400. You will need

the following additional documentation for programming and starting up an M7-400:

Documentation Contents Order No.

System Software for

M7-300/400 Program Design

Programming Manual

Designing, writing and testing a C program

for M7 CPU/FM modules with the M7 SYS

programming package, using the M7 SYS

functions

6ES7802-0FA14-0BA0

System Software for

M7-300/400 System and

Standard Functions

Reference Manual

Detailed description of the M7 SYS functions

and data structures, listing of messages

types

System Software for

M7-300/400 Installation and

Operation

User Manual

Installing and configuring the operating

system and system software

Recycling and Disposal

The S7-400 is environmentally friendly and can thus recyclable. Consult a certified

disposal agency for electronics junk to recycle and dispose of your old equipment

in an environmentally friendly manner.

Further Support

If you have any technical questions, please get in touch with your Siemens

representative or agent responsible.

http://www.siemens.de/partner

Training Centers

Siemens offers a number of training courses to familiarize you with the SIMATIC S7

automation system. Please contact your regional training center or our central

training center in D-90327 Nuremberg, Germany for details:

Telephone: +49 (911) 895-3200.

Internet: http://www.sitrain.com

Preface

viii S7-400 and M7-400 Programmable Controllers Hardware and Installation

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A&D Technical Support

Worldwide, available 24 hours a day:

Johnson City

Nuernberg

Beijing

Technical Support

Worldwide (Nuernberg)

Technical Support

24 hours a day, 365 days a year

Phone: +49 (0) 180 5050-222

Fax: +49 (0) 180 5050-223

E-Mail: adsupport@

siemens.com

GMT: +1:00

Europe / Africa (Nuernberg)

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +49 (0) 180 5050–222

Fax: +49 (0) 180 5050-223

E-Mail: adsupport@

siemens.com

GMT: +1:00

United States (Johnson City)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +1 (0) 423 262 2522

Fax: +1 (0) 423 262 2289

E-Mail: simatic.hotline@

sea.siemens.com

GMT: –5:00

Asia / Australia (Beijing)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 17:00

Phone: +86 10 64 75 75 75

Fax: +86 10 64 74 74 74

E-Mail: adsupport.asia@

siemens.com

GMT: +8:00

The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.

Preface

S7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

Service & Support on the Internet

In addition to our documentation, we offer our Know-how online on the internet at:

http://www.siemens.com/automation/service&support

where you will find the following:

•The newsletter, which constantly provides you with up–to–date information on

your products.

•The right documents via our Search function in Service & Support.

•A forum, where users and experts from all over the world exchange their

experiences.

•Your local representative for Automation & Drives via our representatives

database.

•Information on field service, repairs, spare parts and more under “Services”.

Preface

xS7-400 and M7-400 Programmable Controllers Hardware and Installation

A5E00069481-04

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