Siemens SINUMERIK 802C Bedienungsanleitung

Start-Up 08/2003 Edition

sinumerik

SINUMERIK 802C base line

Start-Up



Technical Manual





      



      

      

Valid as from

Control system Software version

SINUMERIK 802C base line 4

2003.08 Edition

SINUMERIK 802C base line

Control System

Installing the control system 2

Installing the Drives 3

Start-Up 4

Software Update 5

Technical Appendix 6

SINUMERIK Documentation

Key to editions

The editions listed below have been published prior to the current edition.

The column headed “Note” lists the amended sections, with reference to the previous edition.

Marking of edition in the “Note” column:

A ... ... New documentation.

B ... ... Unchanged reprint with new order number.

C ... ... Revised edition of new issue.

Edition Order No. Note

2000.04 6FC5597-3AA20-0BP1 A

2002.01 6FC5597-3AA20-0BP2 C

2003.08 6FC5597-4AA21-0BP0 C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIMODRIVE®, SINUMERIK®, and SIMOTION®are registered

trademarks of SIEMENS AG.

Other names in this publication might be trademarks whose use by a third party for his own purposes may violate

the registered holder.

The reproduction, transmission or use of this document or its con-

tents is not permitted without express written authority. Offenders will

be liable for damages. All rights, including rights created by patent

grant or registration of a utility model, are reserved.

Exclusion of liability

We have checked that the contents of this document correspond to

the hardware and software described. Nonetheless, differences

might exist and we cannot therefore guarantee that they are com-

pletely identical. The information contained in this document is re-

viewed regularly and any necessary changes will be included in the

next edition. We welcome suggestions for improvement.

Subject to technical changes without notice.

Siemens-Aktiengesellschaft. SINUMERIK 802S/802C base line

Safety notices This Manual contains notices intended to ensure your personal safety , as well

as to protect products and connected equipment against damage. Safety

notices are highlighted by a warning triangle and presented in the following

categories depending on the degree of risk involved:

Danger

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury or in substantial property damage.

Caution

Used with safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Notice

Indicates important information relating to the product or highlights part of the

documentation for special attention.

Qualified person The unit may only be started up and operated by qualified person or persons.

Qualified personnel as referred to in the safety notices provided in this

document are those who are authorized to start up, earth and label units,

systems and circuits in accordance with relevant safety standards.

Proper use Please observe the following:

Warning

The unit may be used only for the applications described in the catalog or the

technical description, and only in combination with the equipment, components

and devices of other manufacturers as far as this is recommended or permitted

by Siemens.

This product must be transported, stored and installed as intended, and

maintained and operated with care to ensure that it functions correctly and

safely.

Contents

SINUMERIK 802C base line

Start-Up

Contents

1. SINUMERIK 802C base line Control System 1-1

1.1 Components of the SINUMERIK 802C base line 1-1

1.2 Technical data 1-3

2. Installing the Control System 2-1

2.1 Installing and Dismantling the SINUMERIK 802C base line 2-1

2.2 Interfaces and cables 2-4

2.3 Connecting the individual components 2-8

2.3.1 Connecting the feed drives and the spindle (X7) 2-8

2.3.2 Connecting the measuring systems (X3 ... X6) 2-11

2.3.3 Configuration of the RS232 interface connection (X2) 2-12

2.3.4 Connecting handwheels (X10) 2-14

2.3.5 Connecting NCREADY (X20) 2-15

2.3.6 Connecting the digital inputs (X100 ... X105) 2-17

2.3.7 Connecting the digital outputs (X200 ,X201) 2-19

2.4 Power Supply for CNC (X1) 2-21

2.5 LEDs and Other Elements on CNC 2-22

3. Installing the Drives 3-1

4. Start-Up 4-1

!4.1 General 4-1

4.1.1 Access levels 4-2

4.1.2 Structure of machine data (MD) and setting data (SD) 4-3

4.1.3 Handling of machine data 4-4

4.1.4 Data saving 4-4

4.2 Turning on and booting the control system 4-6

4.2.1 Boot messages 4-8

4.3 Starting up the PLC 4-9

4.3.1 Commissioning of the PLC 4-10

4.3.2 Start-up modes of the PLC 4-11

4.3.3 PLC alarms 4-12

4.3.4 Machine control panel area layout 4-16

4.3.5 PLC programming 4-18

4.3.6 Instruction set 4-21

4.3.7 Program organization 4-28

4.3.8 Data organization 4-29

4.3.9 Interface to the control system 4-29

4.3.10 Testing and monitoring the user program 4-29

4.4 PLC applications “Download/Upload/Copy/Compare 4-30

4.5 User Interface 4-32

4.6 Technology Setting 4-32

4.7 Commissioning 4-33

4.7.1 Entering the general machine data 4-33

4.7.2 Starting up the axes 4-35

4.7.3 Starting up the spindle 4-44

4.7.4 Completing the Start-Up 4-46

4.7.5 Cycle start-up 4-46

4.8 Series machine start 4-47

5. Software Update 5-1

5.1 Updating the system software using a PC/PG 5-1

5.2 Update errors 5-2

Contents

SINUMERIK 802C base line

Start-Up

6. Technical Appendix 6-1

6.1 List of machine and setting data 6-1

6.1.1 Display machine data 6-2

6.1.2 General machine data 6-4

6.1.3 Channel–specific machine data 6-5

6.1.4 Axis–specific machine data 6-6

6.1.5 Setting data 6-15

6.2 PLC user interface signals 6-16

6.2.1 Address ranges 6-16

6.2.2 Retentive data area 6-17

6.2.3 CNC signals 6-18

6.2.4 Channel signals 6-20

6.2.5 Axis/spindle signals 6-27

6.2.6 Signals from/to MMC 6-30

6.2.7 Machine control panel signals (MCP signals) 6-32

6.2.8 PLC machine data 6-33

6.2.9 User alarm 6-35

6.3 Unipolar spindle 6-37

SINUMERIK 802C base line

1-1

Start-Up

SINUMERIK 802C base line 1

Control System

1.1 Components of the SINUMERIK 802C base line

What is SINUMERIK 802C base line?

The SINUMERIK 802C base line is a microprocessor-controlled numerical

control system for economic machine tools with analog drives.

Hardware components

The SINUMERIK 802C base line is a compact CNC unit. It consists of the following

areas (see figure 1-1):

NDQ!Bsfb

!!!!!MDE

OD!Lfzt

TJNP E SJWF!72 2 V0

TJNP E SJWF!cbtf!mjof

Fig. 1-1 Components of SINUMERIK 802C base line (turning variant)

SIMODRIVE 611U/

SIMODRIVE base line

LCD

NC Keys

MCP Area

SINUMERIK 802C base line Control System

1-2

SINUMERIK 802C base line

Start-Up

Software components

The SINUMERIK 802C base line comprises the following software components,

which can be ordered:

zSystem software on the permanent flash memory of the CNC

Boot software

loads the remaining system software from the permanent memory

into the user memory (DRAM) and starts the system.

MMC software (Man Machine Communication),

implements all operating functions

NCK software (NC Kernel)

implements all NC functions. This software controls an NC channel

with a maximum of 3 movement axes and a spindle.

PLC software (Programmable Logic Control)

executes the integrated PLC user program cyclically.

Integrated PLC user program

intended to adjust the SINUMERIK 802C base line to the machine

functions (see also Description of Functions “Integrated User

Program for SINUMERIK 802C base line”).

zToolbox

WinPCIN transfer program for a PC/PG (programming device) to

transfer user data and programs

Text manager

Cycle kit for loading into the control system using WinPCIN

User program library

Technological machine data files

Programming tool

zUpdate diskettes

Update program with operator prompting system

802C base line system software, packed, for loading and programming

the SINUMERIK 802C base line via an update program.

User data User data are:

zMachine data

zSetting data

zTool data

zR parameters

zZero offsets

zCompensation data

zPart programs

zStandard cycles

Data saving Modified user data are saved for at least 50 h after power off or power failure.

After then, they might get lost.

Warning

To avoid data loss, the operator must carry out data saving (see Section 4.1.4).

Andere Handbücher für SINUMERIK 802C

Inhaltsverzeichnis

Andere Siemens Controller Handbücher

Siemens

Siemens 81000 series Bedienungsanleitung

Siemens

Siemens RMU7 B Series Bedienungsanleitung

Siemens

Siemens Flowrite 599 Series Betriebsanleitung

Siemens

Siemens Simatic S7-300 Bedienungsanleitung

Siemens

Siemens LMV36.520 Series Bedienungsanleitung

Siemens

Siemens Simatic S7-300 Bedienungsanleitung

Siemens

Siemens SQM40 Series Bedienungsanleitung

Siemens

Siemens ACM-1 Bedienungsanleitung

Siemens

Siemens Acvatix SAS Series Bedienerhandbuch

Siemens

Siemens ERTEC200 Bedienungsanleitung

Siemens

Siemens SIDOOR AT40 Benutzerhandbuch

Siemens

Siemens SIMOTION Bedienungsanleitung

Siemens

Siemens PXC Series Bedienungsanleitung

Siemens

Siemens Flowrite 599 Series Bedienungsanleitung

Siemens

Siemens 3WX3666-7JA00 Bedienungsanleitung

Siemens

Siemens RLU2 Series Bedienungsanleitung

Siemens

Siemens SINUMERIK 810DE Technisches Dokument

Siemens

Siemens SIMATIC S5 Bedienungsanleitung

Siemens

Siemens SIRIUS 3RF29-0KA Series Bedienungsanleitung

Siemens

Siemens Desigo RXC39.5 Bedienungsanleitung

Siemens

Siemens Simatic S7-300 Montageanleitung

Siemens

Siemens Synco700 RMK770 Bedienerhandbuch

Siemens

Siemens 3RK1308-0 00-0CP0 Series Technisches Dokument

Siemens

Siemens SQM5 Series Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

Fishman TriplePlay Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung