Siemens MICROMASTER 440 Bedienungsanleitung

MICROMASTER 440

0.12 kW - 250 kW

Operating Instructions Issue 10/03

User Documentation

6SE6400-5AW00-0BP0

MICROMASTER 440 Documentation

Getting Started Guide

Is for quick commissioning with SDP and BOP.

Operating Instructions

Gives information about features of the

MICROMASTER 440, Installation, Commissioning,

Control modes, System Parameter structure,

Troubleshooting, Specifications and available options

of the MICROMASTER 440.

Parameter List

The Parameter List contains the description of all

Parameters structured in functional order and a

detailed description. The Parameter list also includes

a series of function plans.

Catalogues

In the catalogue you will find all the necessary

information to select an appropriate inverter, as well

as filters, chokes, operator panels and

communication options.

MICROMASTER 440

0.12 kW - 250 kW

Operating Instructions

User Documentation

Issue 10/03

Valid for Issue 10/03

Inverter Type Software Version

MICROMASTER 440 2.0

0.12 kW - 250 kW

Overview 1

Installation 2

Functions 3

Troubleshooting 4

Specifications 5

Options 6

Electro-Magnetic

Compatibility

Appendices

Index

MICROMASTER 440 Operating Instructions

4 6SE6400-5AW00-0BP0

IMPORTANT NOTICE

Not all inverters currently have UL approval.

UL listing can be determined by examining the

inverter's Rating Label.

For UL listed products the following UL mark is used:

Note: UL certification is presently in progress!

Further information can be obtained from Internet

website:

http://www.siemens.de/micromaster

Approved Siemens Quality for Software and Training

is to DIN ISO 9001, Reg. No. 2160-01

The reproduction, transmission or use of this document,

or its contents is not permitted unless authorized in

writing. Offenders will be liable for damages. All rights

including rights created by patent grant or registration of a

utility model or design are reserved.

MICROMASTER® is a registered trademark of Siemens

Other functions not described in this document may be

available. However, this fact shall not constitute an

obligation to supply such functions with a new control, or

when servicing.

We have checked that the contents of this document

correspond to the hardware and software described.

There may be discrepancies nevertheless, and no

guarantee can be given that they are completely identical.

The information contained in this document is reviewed

regularly and any necessary changes will be included in

the next edition. We welcome suggestions for

improvement.

Siemens handbooks are printed on chlorine-free paper

that has been produced from managed sustainable

forests. No solvents have been used in the printing or

binding process.

Document subject to change without prior notice.

Order number: 6SE6400-5AW00-0BP0

Siemens-Aktiengesellschaft

Issue 10/03 Foreword

MICROMASTER 440 Operating Instructions

6SE6400-5AW00-0BP0 5

Foreword

User Documentation

WARNING

Before installing and commissioning the inverter, you must read all safety

instructions and warnings carefully including all the warning labels attached to the

equipment. Make sure that the warning labels are kept in a legible condition and

replace missing or damaged labels.

Information is also available from:

Regional Contacts

Please get in touch with your contact for Technical Support in your Region for

questions about services, prices and conditions of Technical Support.

Central Technical Support

The competent consulting service for technical issues with a broad range of

requirements-based services around our products and systems.

Europe / Africa

Tel: +49 (0) 180 5050 222

Fax: +49 (0) 180 5050 223

Email: [email protected]

America

Tel: +1 423 262 2522

Fax: +1 423 262 2589

Email: simatic.hotlin[email protected]ns.com

Asia / Pazific

Tel: +86 1064 757 575

Fax: +86 1064 747 474

Email: adsupport.asia@siemens.com

Online Service & Support

The comprehensive, generally available information system over the Internet, from

product support to service & support to the support tools in the shop.

http://www.siemens.com/automation/service&support

Contact address

Should any questions or problems arise while reading this manual, please contact

the Siemens office concerned using the form provided at the back this manual.

Definitions and Warnings Issue 10/03

MICROMASTER 440 Operating Instructions

6 6SE6400-5AW00-0BP0

Definitions and Warnings

DANGER

indicates an immanently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

used with the safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury.

CAUTION

used without safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in a property damage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesirable

result or state.

NOTE

For the purpose of this documentation, "Note" indicates important information

relating to the product or highlights part of the documentation for special

attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified

person" is someone who is familiar with the installation, mounting, start-up and

operation of the equipment and the hazards involved.

He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag circuits

and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with

established safety procedures.

3. Trained in rendering first aid.

PE = Ground

♦ PE – Protective Earth uses circuit protective conductors sized for short circuits

where the voltage will not rise in excess of 50 Volts. This connection is

normally used to ground the inverter.

♦ - Is the ground connection where the reference voltage can be the same as

the Earth voltage. This connection is normally used to ground the motor.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only

in conjunction with devices and components recommended and authorized by

Siemens.

Issue 10/03 Safety Instructions

MICROMASTER 440 Operating Instructions

6SE6400-5AW00-0BP0 7

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a

means of preventing damage to the product or components in the machines

connected. This section lists Warnings, Cautions and Notes, which apply generally

when handling MICROMASTER 440 Inverters, classified as General, Transport &

Storage, Commissioning, Operation, Repair and Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are

listed at the beginning of the relevant chapters and are repeated or supplemented

at critical points throughout these sections.

Please read the information carefully, since it is provided for your personal

safety and will also help prolong the service life of your MICROMASTER 440

Inverter and the equipment you connect to it.

General

WARNING

 This equipment contains dangerous voltages and controls potentially

dangerous rotating mechanical parts. Non-compliance with Warnings or

failure to follow the instructions contained in this manual can result in loss of

life, severe personal injury or serious damage to property.

 Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and

maintenance procedures contained in this manual. The successful and safe

operation of this equipment is dependent upon its proper handling, installation,

operation and maintenance.

 Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. It is not permissible to open the equipment

until 5 minutes after the power has been removed.

The following terminals can carry dangerous voltages even if the inverter is

inoperative:

♦ the power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3

♦ the motor terminals U, V, W resp. U2/T1, V2/T2, W2/T3

♦ and depending on the frame size the terminals DC+/B+, DC-, B-, DC/R+

resp. C/L+, D/L-

 HP ratings are based on the Siemens 1LA motors and are given for

guidance only; they do not necessarily comply with UL or NEMA HP

ratings.

CAUTION

 Children and the general public must be prevented from accessing or

approaching the equipment!

 This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and

accessories that are not sold or recommended by the manufacturer of the

equipment can cause fires, electric shocks and injuries.

Safety Instructions Issue 10/03

MICROMASTER 440 Operating Instructions

8 6SE6400-5AW00-0BP0

NOTICE

 Keep these operating instructions within easy reach of the equipment and

make them available to all users

 Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code BGV A2 must be observed, in particular §8

“Permissible Deviations when Working on Live Parts”. Suitable electronic tools

should be used.

 Before installing and commissioning, please read these safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make

sure that the warning labels are kept in a legible condition and replace missing

or damaged labels.

Transport & Storage

WARNING

Correct transport, storage, erection and mounting, as well as careful operation

and maintenance are essential for proper and safe operation of the equipment.

CAUTION

Protect the inverter against physical shocks and vibration during transport and

storage. Also be sure to protect it against water (rainfall) and excessive

temperatures (see Table 4-1).

Commissioning

WARNING

 Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material.

Only suitably qualified personnel trained in the setup, installation,

commissioning and operation of the product should carry out work on the

device/system.

 Only permanently-wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

 Only type B ELCBs should be used with FSA to FSF. Machines with a three-

phase power supply, fitted with EMC filters, must not be connected to a supply

via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section

5.5.2 and EN50178 section 5.2.11.1).

 The following terminals can carry dangerous voltages even if the inverter is

inoperative:

♦ the power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3

♦ the motor terminals U, V, W resp. U2/T1, V2/T2, W2/T3

♦ and depending on the frame size the terminals DC+/B+, DC-, B-, DC/R+

resp. C/L+, D/L-

 This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

CAUTION

The connection of power, motor and control cables to the inverter must be carried

out as shown in Fig. 2-11 on page 43, to prevent inductive and capacitive

interference from affecting the correct functioning of the inverter.

Issue 10/03 Safety Instructions

MICROMASTER 440 Operating Instructions

6SE6400-5AW00-0BP0 9

Operation

WARNING

 MICROMASTERS operate at high voltages.

 When operating electrical devices, it is impossible to avoid applying

hazardous voltages to certain parts of the equipment.

 Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled or

undefined restart.

Certain parameter settings may cause the inverter to restart automatically

after an input power failure (e.g. automatic restart).

 Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g. independent

limit switches, mechanical interlocks, etc.).

 Motor parameters must be accurately configured for motor overload protection

to operate correctly.

 This equipment is capable of providing internal motor overload protection in

accordance with UL508C section 42. Refer to P0610 and P0335, i2t is ON by

default. Motor overload protection can also be provided using an external PTC

(disabled by default P0601).

 This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V /

460 V / 575 V when protected by a H or K type fuse (see Tables 5-5).

 This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

Repair

WARNING

 Repairs on equipment may only be carried out by Siemens Service, by repair

centers authorized by Siemens or by authorized personnel who are

thoroughly acquainted with all the warnings and operating procedures

contained in this manual.

 Any defective parts or components must be replaced using parts contained in

the relevant spare parts list.

 Disconnect the power supply before opening the equipment for access

Dismantling & Disposal

CAUTION

 The inverter’s packaging is re-usable. Retain the packaging for future use.

 Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts,

dispose of them in accordance with local requirements or return them to

the manufacturer.

Safety Instructions Issue 10/03

MICROMASTER 440 Operating Instructions

10 6SE6400-5AW00-0BP0

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