Siemens SINAMICS G110 Bedienungsanleitung

Operating Instructions Edition 04/2005

sinamics

SINAMICS G110

SINAMICS G110 Documentation

Getting Started Guide

The Getting Started Guide is designed to give

the user quick access to all the basic

information required to install and set-up the

SINAMICS G110 for operation.

Operating Instructions

Gives information regarding the features of

SINAMICS G110 including Installation,

Commissioning, Control modes, System

Parameter structure, Troubleshooting,

Specifications and available options for the

inverter.

Parameter List

The Parameter List contains a detailed

description of all Parameters relating to the

SINAMICS G110 and is structured in

numerical order.

Catalogues

In the catalogue you will find all the necessary

information to select an appropriate inverter,

as well as the Basic Operator Panel and

Communication Options for the

SINAMICS G110 series.

SINAMICS G110

120 W - 3 kW

Operating Instructions

User Documentation

Inverter Type

SINAMICS G110 Firmware Version

1.0 &1.1

(See Page 4)

Issue 04/2005

Overview 1

Installation 2

Commissioning 3

Using the

SINAMICS G110 4

System Parameters 5

Troubleshooting 6

Specifications 7

Options 8

Electro-Magnetic

Compatibility 9

Appendices A

Index

SINAMICS G110 Operating Instructions

46SL3298-0AA11-0BP0

Summary of Amendments

Edition Valid for

firmware

version

Status/Changes Order no of the inverter

6SL3211-0xxxx-xxxx

04/2003 1.0 First issue Last digit “0”

6SL3211-0xxxx-xxx0

11/2004 1.0

1.1

New features inserted:

Types of Control using the Terminals (2 wire/3 wire control)

4.3.4 Parameter P1234 in DC braking

4.3.5 Compound braking

Last digit “0”

6SL3211-0xxxx-xxx0

Last digit “1”

6SL3211-0xxxx-xxx1

04/2005 6.1 Troubleshooting with Standard Inverter LED - timings of

LED has been updated.

Approved Siemens Quality for Software and Training

is to DIN ISO 14001, Reg. No. 2160-01

The reproduction, transmission or use of this document, or

its contents is not permitted unless authorized in writing.

Offenders will be liable for damages. All rights including

rights created by patent grant or registration of a utility

model or design are reserved.

SINAMICS® is a registered trademark of Siemens.

Other functions not described in this document may be

available. However, this fact shall not constitute an

obligation to supply such functions with a new control, or

when servicing.

We have checked that the contents of this document

correspond to the hardware and software described.

There may be discrepancies nevertheless, and no

guarantee can be given that they are completely

identical. The information contained in this document is

reviewed regularly and any necessary changes will be

included in the next edition. We welcome suggestions for

improvement.

Siemens handbooks are printed on chlorine-free paper

that has been produced from managed sustainable

forests. No solvents have been used in the printing or

binding process.

Document subject to change without prior notice.

Order Number. 6SL3298-0AA11-0BP0

Printed on demand in Fürth, Germany

Siemens-Aktiengesellschaft.

04/2005 Important Information

SINAMICS G110 Operating Instructions

6SL3298-0AA11-0BP0 5

Important Information

WARNING

Before installing and commissioning the inverter, you must read all safety

instructions and warnings carefully including all the warning labels attached to the

equipment. Make sure that the warning labels are kept in a legible condition.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only

in conjunction with devices and components recommended and authorized by

Siemens.

Information is also available from:

Technical Support Nuremberg

Tel: +49 (0) 180 5050 222

Fax: +49 (0) 180 5050 223

Email: [email protected]

Monday to Friday: 7:00 am to 5:00 pm (local time)

Internet Home Address

Customers can access technical and general information at:

http://www.siemens.de/sinamics-g110

Contact address

Should any questions or problems arise while reading this manual, please contact

the Siemens office concerned using the form provided at the back this manual.

Definitions 04/2005

SINAMICS G110 Operating Instructions

66SL3298-0AA11-0BP0

Definitions

DANGER

For the purpose of this documentation and the product warning labels, “Danger”

indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING

For the purpose of this documentation and the product warning labels, "Warning"

indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

Used in conjunction with the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in minor or moderate injury.

CAUTION

Used without the safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

NOTICE

Indicates a potential situation which, if not avoided, may result in an undesirable

result or state.

NOTE

For the purpose of this documentation, "Note" indicates important information

relating to the product or highlights part of the documentation for special attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified person"

is someone who is familiar with the installation, mounting, start-up and operation of

the equipment and the hazards involved.

He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag circuits

and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with

established safety procedures.

3. Trained in rendering first aid.

¾PE – Protective Earth uses circuit protective conductors sized for short circuits

where the voltage will not rise in excess of 50 volts. This connection is normally

used to ground the inverter.

¾- Is the ground connection where the reference voltage can be the same as

the Earth voltage. This connection is normally used to ground the motor.

04/2005 Safety Instructions

SINAMICS G110 Operating Instructions

6SL3298-0AA11-0BP0 7

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a

means of preventing damage to the product or components in the machines

connected. This section lists Warnings, Cautions and Notes, which apply generally

when handling SINAMICS G110 Inverters, classified as General, Transport &

Storage, Commissioning, Operation, Repair and Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are

listed at the beginning of the relevant chapters and are repeated or supplemented

at critical points throughout these sections.

Please read the information carefully, since it is provided for your personal

safety and will also help prolong the service life of your SINAMICS G110

Inverter and the equipment you connect to it.

General WARNINGS

¾This equipment contains dangerous voltages and controls potentially dangerous

rotating mechanical parts. Non-compliance with Warnings or failure to follow

the instructions contained in this manual can result in loss of life, severe

personal injury or serious damage to property.

¾Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and

maintenance procedures contained in this manual. The successful and safe

operation of this equipment is dependent upon its proper handling, installation,

operation and maintenance.

¾Risk of electric shock. The DC link capacitors remain charged for five minutes

after power has been removed. The equipment SHOULD NOT be opened

until 5 minutes after the power has been removed.

¾The horsepower (hp) ratings used throughout this document are obtained by

comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA/UL rated

motors.

CAUTION

¾Children and the general public must be prevented from accessing or

approaching the equipment!

¾This equipment may only be used for the purpose specified by the

manufacturer. Unauthorized modifications and the use of spare parts and

accessories that are not sold or recommended by the manufacturer of the

equipment can cause fires, electric shocks and injuries.

NOTES

¾Keep these operating instructions within easy reach of the equipment and make

them available to all users

¾Whenever measuring or testing has to be performed on live equipment, the

regulations of Safety Code VBG 4.0 must be observed, in particular §8

“Permissible Deviations when Working on Live Parts”. Suitable electronic tools

should be used.

¾Before installing and commissioning, please read these safety instructions and

warnings carefully and all the warning labels attached to the equipment. Make

sure that the warning labels on the inverter are kept in a legible condition.

Safety Instructions 04/2005

SINAMICS G110 Operating Instructions

86SL3298-0AA11-0BP0

Transport & Storage

WARNING

Correct transport, storage, erection and mounting, as well as careful operation and

maintenance are essential for proper and safe operation of the equipment.

CAUTION

Protect the inverter against physical shocks and vibration during transport and

storage. Also be sure to protect it against water (rainfall) and excessive

temperatures (see Section 2.3 on page 18).

Commissioning

WARNINGS

¾Work on the device/system by unqualified personnel or failure to comply with

warnings can result in severe personal injury or serious damage to material.

Only suitably qualified personnel trained in the setup, installation,

commissioning and operation of the product should carry out work on the

device/system.

¾Only permanently-wired input power connections are allowed. This equipment

must be grounded (IEC 536 Class 1, NEC and other applicable standards).

¾If a Residual Current-operated protective Device (RCD) is to be used, it must be

an RCD type B. However, if the SINAMICS G110 inverter is connected to a

single-phase grounded-neutral star mains network, an RCD of type A is

permissible.

¾The following terminals can carry dangerous voltages even if the inverter is

inoperative:

♦the power supply terminals L1 and L2/N.

♦the motor terminals U, V, W and the terminals DC+ and DC-.

¾This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

CAUTION

The connection of power, motor and control cables to the inverter must be carried

out as shown in Figure 2-8 on page 28, to prevent inductive and capacitive

interference from affecting the correct functioning of the inverter.

04/2005 Safety Instructions

SINAMICS G110 Operating Instructions

6SL3298-0AA11-0BP0 9

Operation WARNINGS

¾SINAMICS G110 inverters operate at high voltages.

¾When operating electrical devices, it is impossible to avoid applying hazardous

voltages to certain parts of the equipment.

¾Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must

remain operative in all operating modes of the control equipment. Any

disengagement of the Emergency Stop facility must not lead to uncontrolled or

undefined restart.

¾Wherever faults occurring in the control equipment can lead to substantial

material damage or even grievous bodily injury (i.e. potentially dangerous

faults), additional external precautions must be taken or facilities provided to

ensure or enforce safe operation, even when a fault occurs (e.g. independent

limit switches, mechanical interlocks, etc.).

¾Certain parameter settings may cause the inverter to restart automatically after

an input power failure.

¾Motor parameters must be accurately configured for motor overload protection

to operate correctly above 5 Hz.

¾This equipment is capable of providing internal motor overload protection in

accordance with UL508C. Refer to P0610 and P0335, I2t is ON by default.

¾This equipment is suitable for use in a circuit capable of delivering not more

than 10,000 symmetrical amperes (rms), for a maximum voltage of 230 V when

protected by an H or K type fuse, a circuit breaker or self-protected combination

motor controller.

¾This equipment must not be used as an ‘emergency stop mechanism’ (see EN

60204, 9.2.5.4)

Repair WARNINGS

¾Repairs on equipment may only be carried out by Siemens Service, by repair

centers authorized by Siemens or by qualified personnel who are thoroughly

acquainted with all the warnings and operating procedures contained in this

manual.

¾Any defective parts or components must be replaced using genuine Siemens

authorized parts.

¾Risk of electric shock. Wait 5 minutes for the DC capacitors to discharge before

carrying out any installation work.

Dismantling & Disposal

NOTES

¾The inverter’s packaging is re-usable. Retain the packaging for future use or

return it to the manufacturer.

¾Easy-to-release screw and snap connectors allow you to break the unit down

into its component parts. You can then re-cycle these component parts, dispose

of them in accordance with local requirements or return them to the

manufacturer.

Safety Instructions 04/2005

SINAMICS G110 Operating Instructions

10 6SL3298-0AA11-0BP0

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