Siemens SIMATIC TI505 Bedienungsanleitung

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SIMA

TIC TI505

Redundant I/O System

User

Manual

Order Number: PPX:505–8125–2

Manual Assembly Number: 2586546–0071

Second Edition

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01/21/92

1993 by Siemens Industrial Automation, Inc.

Reproduction,

transmission or use of this document or

contents is not permitted without express consent of

Siemens Industrial

Automation, Inc. All rights, including rights

created by patent grant or registration of a utility model or

design, are reserved.

Since Siemens Industrial Automation, Inc. does not possess

full access to data concerning all of the uses and applications

of customer

’

s products, we do not assume responsibility either

for customer product design or for any infringements of patents

or rights of others which may result from our assistance.

echnical data is subject to change.

e check the contents of every manual for accuracy at the

time it is approved for printing; however

, there may be

undetected errors. Any errors found will be corrected in

subsequent editions. Any suggestions for improvement are

welcomed.

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MANUAL PUBLICA

TION HISTOR

SIMATIC

TI505 Redundant I/O System User Manual

der Manual Number: PPX:505–8125–2

Refer to this history in all correspondence and/or discussion about this manual.

Event Date Description

Original Edition

10/91

Original Edition (2591821–0001)

Second Edition

04/93

Second Edition (2591821–0002)

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LIST

OF EFFECTIVE P

AGES

Pages Description Pages Description

Cover/Copyright Second

History/Effective

Pages

Second

1-1 — 1-15 Second

Registration Second

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1-1

SIMATIC TI505 Redundant I/O System User Manual

Redundant

I/O System

1-2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview 1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication

Between Units

1–3.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Planning

Redundant I/O Installation

1–3.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Determining

Signal Losses

1–4.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using

Status W

ds to Indicate Pr

esence of Redundant I/O

1–6.

. . . . . . . . . . . . . . . . . .

Sending

a Role-Swap Command

1–7.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware

Components

1–8.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware

Components

1–8.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software

Requir

ements 1–8.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote

Base Contr

oller 1–9.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LED

Display

1–10.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting

the RBC Number

1–10.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power

Supply

1–11.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Series

500 I/O Base and Adapter Chassis

1–11.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Series

505 Dual Media I/O Base

1–13.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing

Power Supplies and RBCs

1–14.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

User

Supplied Materials

1–14.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety

Guidelines

1–14.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

and Removal Pr

ocedures 1–14.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1-2 SIMATIC TI505 Redundant I/O System User Manual

Redundant I/O System

Redundant

I/O provides for an enhanced Hot Backup Unit (HBU)

configuration that extends the redundant hardware capabilities. The

Redundant I/O system shown in Figure 1-1 consists of the following

elements.

•T

wo SIMA

TIC

TI560

/TI565

controllers in an HBU configuration

•

One to eight channels of Series 500



and/or Series 505



remote I/O

•

Dual remote base controllers (RBCs)

•

Dual cables

•

Dual base power supplies

The Redundant I/O system uses unchanged TI560/TI565 controller

hardware and provides the same major functions as the standard system. It

supports memory configuration, I/O configuration, Series 500 operational

modes, I/O cycles, Relay Ladder Logic execution, SF communication, and

operator interfaces.

Channel 1

Channel 2

HBU

runk B

runk

TapTap T

o other taps

Dual

Tap

* Power Supply

Channel 1

Channel 2

and

Splitter

and/or

Series

500

Base

Series

505

Base

Optional

I002741

TI560/TI565 TI560/TI565

Figure 1-1

Redundant I/O System Diagram

Overview

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1-3

SIMATIC TI505 Redundant I/O System User Manual

Standard

TV taps and splitters combine I/O channels from the remote

channel controllers (RCCs) to form two separate trunks (redundant I/O).

Each trunk leads to one of two RBCs located in a chassis that can house two

power supplies, although only one power supply is necessary

. When the

active RCC transmits, the dual tap and splitter arrangement splits the

signal three ways:

•T

o the stand-by RCC

•T

o T

runk A

•T

o T

runk B

When the active RBC transmits, the dual tap and splitter arrangement

splits the transmitted signal from either T

runk A or T

runk B two ways:

•T

o the stand-by RCC

•T

o the active RCC

Each redundant RCC, RBC, or power supply can detect internal operating

faults. During normal operation, the RCC detects trunk faults and

recognizes the appearance or disappearance of redundant RBCs and power

supplies. When a fault is detected in the unit designated as active, the

corresponding backup unit automatically assumes control with minimal

process interruption and without operator intervention.

All input, output and SF message transactions occur between the active

RCC and the active RBC. The active RCC directs configuration messages to

both the active and stand-by RBCs, and the addressed RBC is responsible

for acknowledging the message. A “status request” command goes to the

active RBC to determine dual power supply status and to the stand-by RBC

to determine the condition of the stand-by transmitters. If the stand-by does

not respond to this request, the RCC directs the active RBC to command the

stand-by to assume a failed state. When communication problems develop

between the RCC and the active RBC, the RCC directs a “role swap”

command to the stand-by RBC.

The

SIMATICTI560T/TI565T

System Manual

(PPX:560/565–8105–x)

contains detailed instructions for installing remote I/O and for developing a

power budget. The

SIMA

TIC TI560/TI565 Hot Backup Installation Manual

(PPX:560/565–8103–x) provides details about the additional signal losses

with the Hot Backup Unit. Consult these manuals for installing the overall

I/O system.

NOTE:

The x on the manual order number designates the manual edition.

Communication

between Units

Planning

Redundant I/O

Installation

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1-4 SIMATIC TI505 Redundant I/O System User Manual

Redundant I/O System (continued)

The

installation of the Redundant I/O system requires dual cables and a

dual tap/splitter arrangement as shown in Figure 1-2. In developing the

power budget, you must include the dual tap and splitter losses. T

able 1-1

lists typical losses obtained when using taps and splitters. See Figure 1-2

for location of the losses.

ap 1

ap 2

Splitter

1Splitter

runk

runk B

Recommended tap values: 7.0 dB (insertion loss of 2.7 dB)

– Insertion Loss

–

ap Loss

– Splitter Loss

I002742

SLSLSLSL

Active

TI560/TI565

Stand-by

TI560/TI565

Figure 1-2

Dual T

ap-splitter Arrangement for each I/O Channel

Deter

mining Signal

Losses

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1-5

SIMATIC TI505 Redundant I/O System User Manual

able 1-1

ypical Tap and Splitter Losses

Type of Loss Amount of Power Loss

Tap

loss

7.0 dB

ap insertion loss

2.7 dB

Splitter loss

3.5 dB

able 1-2 shows calculations for typical dual tap losses.

able 1-2

Dual T

ap Losses

Dual Tap Loss Total Power Loss

Active

to stand-by

14.0 dB

Active to trunk A

6.2 dB

Active to trunk B

10.5 dB

Stand-by to trunk A 6.2 dB

Stand-by to trunk B

10.5 dB

For example: T

o calculate loss for Active to stand-by

, add the two tap losses.









 



calculate Active to Trunk A loss, add the insertion loss and the splitter

loss.

 







 



calculate Active to Trunk B loss, add the tap loss and the splitter loss.









 



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