Siemens Simodrive 611 Technisches Handbuch

SIMODRIVE 611

Planning Guide 05.2001 Edition

Drive Converter

Manufacturer/Service Documentation

Valid for

6SN11- series

05.2001 Edition

SIMODRIVE 611

Planning Guide

Drive Converter

Foreword, Contents

Overview of the

Drive System 1

System Configuration 2

Motor Selection and

Position/Speed Sensing 3

Power Modules 4

Control Modules 5

Infeed Modules 6

Line Supply Connection 7

Supplementary

System Components 8

Important Circuit Information 9

Cabinet Design and EMC 10

Block Diagrams 11

Connection Diagrams 12

Drawings 13

EC Declaration of Conformance A

Abbreviations and Terminology B

References C

Index I

SIMODRIVEdocumentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks”column.

Status code in the ”Remarks” column:

A.... New documentation

B.... Unrevised reprint with new Order No.

C.... Revised edition with new status

If factual changes have been made on the page since the last edition, this is indicated by a new

edition coding in the header on that page.

Edition Order No. Note

04.93 6SN1060–0AA01–0AA0 A

08.93 6SN1197–0AA00–0BP0 C

12.94 6SN1197–0AA00–0BP1 C

11.95 6SN1197–0AA00–0BP2 C

02.98 6SN1197–0AA00–0BP3 C

08.98 6SN1197–0AA00–0BP4 C

05.01 6SN1197–0AA00–0BP5 C

This Manual is included in the documentation on CD–ROM (DOCONCD)

Edition Order No. Note

08.01 6FC5 298–6CA00–0BG1 (840D) C

07.99 6FC5198–6CA00–0BG1 (840C) C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrand SIMODRIVErare trademarks

from Siemens AG. All other product and system names are registered trademarks of their respective

companies and must be treated accordingly.

Additional information is available in the Internet under:

http://www.ad.siemens.de/sinumerik

This document was generated with Interleaf V 7

The reproduction, transmission or use of this document or its contents is

not permitted without express written authority. Offenders will be liable for

damages. All rights, including rights created by patent grant or registration

of a utility model or design, are reserved.

Functions may be executable in the control but are not described in this

documentation. No claims can be made on these functions if included with

a new shipment or when involved with service.

We have checked the contents of this document to ensure that they

coincide with the described hardware and software. Nonetheless,

differences might exist and therefore we cannot guarantee that they are

completely identical. The information contained in this document is,

however, reviewed regularly and any necessary changes will be included in

the next edition. We are thankful for any recommendations for

improvement.

Subject to change without prior notice.

Siemens–AktiengesellschaftOrder No. 6SN1197–0AA00–0BP5

Printed in the Federal Republic of Germany

3ls

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

Foreword

The SIMODRIVE documentation is sub–divided into the following levels:

SGeneral Documentation/Catalogs

SManufacturer/Service Documentation

SElectronic Documentation

You can obtain more detailed information on the documents listed in the docu-

mentation overview as well as additional SIMODRIVE documentation from your

local Siemens office.

This Manual does not purport to cover all details or variations in equipment, nor

to provide for every possible contingency to be met in connection with installa-

tion, operation or maintenance.

The contents of this document are neither part of an earlier or existing contract,

agreement or a contract nor do they change this.

The sales contract contains the entire obligation of Siemens. The warranty con-

tained in the contract between the parties is the sole warranty of Siemens.

Any statements contained here do not create new warranties nor modify the

existing warranty.

The abbreviations used in this document are explained in Attachment B.

This documentation addresses machine manufacturers, who wish to configure,

assemble and commission a drive group with SIMODRIVE components.

This Planning Guide provides detailed information about using and handling

SIMODRIVE components.

Should further information be desired or should particular problems arise, which

are not covered sufficiently for the purchaser’s purposes, the matter should be

referred to the local Siemens sales office.

For the purpose of this documentation and product labels, a ”qualified person”is

a person who is familiar with the installation, mounting, start–up and operation

of the equipment and hazards involved. He or she must have the following

qualifications:

Strained and authorized to energize, de–energize, clear, ground and tag cir-

cuits and equipment in accordance with established safety procedures.

Strained in the proper care and use of protective equipment in accordance

with established safety procedures.

Strained in rendering first aid

Structure of the

documentation

Target group

Goals

Definition:

Who are qualified

personnel?

05.01

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

The following symbols are used in this documentation

!Danger

This symbol in the document indicates that death, severe personal injury or

substantial property damage will result if proper precautions are not taken.

!Warning

This symbol in the document indicates that death, severe personal injury or

property damage can result if proper precautions are not taken.

!Caution

This symbol appears in the document indicating that minor personal injury or

material damage can result if proper precautions are not taken.

Caution

This warning (without warning triangle) indicates that material damage can

result if proper precautions are not taken.

Notice

This warning indicates than undesirable situation or condition can occur if the

appropriate instructions/information are not observed.

Note

This symbol indicates important information about the product or part of the

document, where the reader should take special note.

Explanation of

the symbols

Foreword

05.01

vii

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

Technical information

Notice

The listed line filters generate a high leakage current through the protective

conductor. As a result of the high filter leakage current, the line filter and

cabinet must be permanently connected to PE.

The measures in accordance with EN 50178/94, Part 5.3.2.1 must be

implemented, e.g.

1. A copper protective conductor with a minimum cross–section of 10 mm2

must be connected, or

2. A second conductor should be connected in parallel to the protective

conductor through separate terminals.

This conductor must fulfill the requirements for protective conductors according

to IEC 364–5–543 itself.

!Warning

Operational electrical equipment has parts and components which are at

hazardous voltage levels.

Incorrect handling of these units, i. e., not observing the warning information

can therefore result in severe bodily injury or material damage.

Only appropriately qualified personnel may commission/start–up this equip-

ment.

This personnel must have in–depth knowledge regarding all of the warning

information and service instructions according to this Guide.

Perfect and safe operation of this equipment assumes professional transport,

storage, mounting and installation as well as careful operator control and ser-

vice.

Hazardous axis motion can occur when working with the equipment.

Further, all of the valid national, regional and plant/system–specific regulations

must be adhered to.

!Caution

Clear warning information indicating the danger associated with the DC link

discharge voltage must be provided on the modules in the relevant language of

the country where the equipment is used

Note

When handling cables observe the following

Sthey must not be damaged,

Sthey must not be stressed and

Sthey must not come into contact with rotating components.

Foreword

05.01

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

Note

For IT and TT line supplies, the measuring equipment and programming

devices which are connected must be referred to the reference potential of the

module group.

Notice

M600 and M500 are not PE potentials. A hazardous voltage of between 300 ...

400 V with respect to PE is present at the terminals. These potentials may not

be connected to PE.

!Warning

The ”protective electrical separation”can only be guaranteed when compo-

nents certified for the system are used.

”Protective separation”

can only be guaranteed by ensuring the degree of protection of the system

components.

For ”protective separation”the shield of the brake cable must be connected to

PE through the largest possible surface area.

”Protective separation”must be provided between the temperature sensor and

the motor winding of third–party motors.

!Warning

Start–up/commissioning is absolutely prohibited until it has been ensured that

the machine, in which the components described here are to be installed, fulfills

the regulations/specifications of the Directive 89/392/EEC.

!Warning

The information and instructions in all of the documentation supplied and any

other instructions must always be observed to eliminate hazardous situations

and damage.

Sfor special versions of the machines and equipment, the information in the

associated catalogs and quotation is valid.

Sfurther, all of the relevant national, local and plant/system–specific regula-

tions and specifications must be taken into account.

Sall work must be undertaken with the system in a no–voltage condition

(powered down)!

Foreword

05.01

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

!Warning

Residual hazardous voltage are still present even after all of the power supply

voltages have been disconnected. The voltages can be present for up to 30

min for the capacitor modules.

The voltage must be measured in order to ensure that there are no hazardous

voltages present (generator principle for rotating motors)

!Warning

The rated current of the connected motor must match the rated drive converter

current, as otherwise motor feeder cable protection is not guaranteed. The

cross–section of the motor feeder cable must be dimensioned for the rated

drive converter current.

!Warning

Before commissioning the 611D, the encoder cable must be checked to ensure

that it has no ground faults. If there is a ground fault, uncontrolled movement

could occur for pulling loads.

No longer occurs from: 6SN1118–0DV2V–0AA0 Version C.

Note

The following limitations must be observed when the system is subject to a

high voltage test:

1. Power down the equipment so that it is in a no–voltage condition.

2. Withdraw the overvoltage module to prevent the voltage limiting respon-

ding.

3. Disconnect the line filter to prevent dips in the test voltage.

4. Connect the potential M600–PE through a 100 kΩresistor (open the

grounding bar in the NE modules). The units are subject in the factory to a

high–voltage test with voltages of 2.25 kVDC, phase–PE. The NE modules

are shipped with the grounding bar open.

5. The maximum permissible test voltage for a high–voltage test in the system

is 1.8 kVDC Phase–PE.

Note

The terminal blocks of the SIMODRIVE 611 modules are exclusively used to

electrically connect the particular module. If they are used for any other applica-

tion (e.g. as carrying handle), this can damage the module.

Foreword

05.01

SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition

Electrostatic discharge sensitive devices

Components which can be destroyed by electrostatic discharge are individual

components, integrated circuits, or boards, which when handled, tested or

transported, could be destroyed by electrostatic fields or electrostatic di-

scharge. ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

SWhen handling components which can be destroyed by electrostatic

discharge, it should be ensured that personnel, the work station and

packaging are well grounded.

SElectronic boards should only be touched when absolutely necessary.

SComponents may only be touched, if

–you are continuously grounded through an ESDS bracelet,

–you are wearing ESDS shoes or ESDS shoe grounding strips in

conjunction with an ESDS floor surface.

SBoards may only be placed on conductive surfaces (desk with ESDS

surface, conductive ESDS foam rubber, ESDS packing bag, ESDS trans-

port containers).

SBoards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the

screen).

SBoards may not be brought into contact with materials which can be

charged–up and which are highly insulating, e. g. plastic foils, insulating

desktops, articles of clothing manufactured from man–made fibers.

SMeasuring work may only be carried out on the boards, if

–the measuring equipment is grounded (e.g. via the protective

conductor), or

–for floating measuring equipment, the probe is briefly discharged before

making measurements (e. g. a bare control housing is touched).

ESDS information

Foreword

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