Siemens SINAMICS S120 Technisches Dokument

SINAMICS S120 Booksize cold-plate power units

sinamics

SINAMICS S120

Booksize cold-plate power units

Equipment Manual, 03/2007 Edition

Foreword

Description 1

Cold plate with external air

heat sinks 2

Cold plate with internal liquid

cooling 3

Line connection 4

ctive line modules with cold

plate 5

Basic Line Modules with cold

plate 6

Smart Line Modules (5 kW

and 10 kW) with cold plate 7

Motor Modules with Cold

Plate 8

Connection adapter 9

Internal Liquid Cooling 10

DC link components 11

Power components on the

motor side 12

Accessories 13

Cabinet Design and EMC 14

Service and Maintenance 15

Spring-Loaded

Terminals/Screw Terminals A

List of abbreviations B

SINAMICS

S120

SINAMICS S120 Booksize cold-

plate power units

Manual

(GH4), 03.2007

6SL3097-2AJ00-0BP4

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only

in connection with devices or components from other manufacturers which have been approved or

recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,

positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Automation and Drives

Postfach 48 48

90437 NÜRNBERG

GERMANY

Ordernumber: 6SL3097-2AJ00-0BP4

Ⓟ 05/2007

Technical data subject to change

Booksize cold-plate power units

Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4 5

Foreword

SINAMICS Documentation

The SINAMICS documentation is organized in 2 parts:

● General Documentation / Catalogs

● Manufacturer/Service Documentation

An overview of publications, which is updated on a monthly and also provides information

about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".

The Internet version of DOConCD (DOConWEB) is available under:

http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can be found at

the following website:

http://www.siemens.com/motioncontrol under menu option "Support"

Usage phases

Table 1 Usage phase and the available documents/tools

Usage phase Tools

Orientation SINAMICS S Sales Documentation

Planning/configuration SIZER configuration tool

Decision/ordering SINAMICS S Catalogs

Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and

Supplementary System Components

•SINAMICS S120 Equipment Manual Power Modules Booksize

•SINAMICS S120 Equipment Manual Power Modules Chassis

•SINAMICS S150 Operating Instructions

Commissioning •STARTER parameterization and commissioning tool

•SINAMICS S120 Getting Started

•SINAMICS S120 Commissioning Manual

•SINAMICS S120 CANopen Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Foreword

Booksize cold-plate power units

6 Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4

Usage phase Tools

Usage/operation •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Maintenance/servicing •SINAMICS S120 Commissioning Manual

•SINAMICS S List Manual

•SINAMICS S150 Operating Instructions

Target group

This Manual addresses planners, installation technicians, design engineers.

Benefits

This manual provides information on the components and functions of devices so that the

target group is capable of installing, setting up, testing, operating, and troubleshooting the

devices safely and correctly.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine tool manufacturer are documented by the machine tool

manufacturer.

Other functions not described in this documentation might be able to be executed in the drive

system. This does not, however, represent an obligation to supply such functions with a new

control or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Technical Support

If you have any technical questions, please contact our hotline:

Europe/Africa Asia/Australia America

Phone +49 (0) 180 5050 - 222 +86 1064 719 990 +1 423 262 2522

Fax +49 (0) 180 5050 - 223 +86 1064 747 474 +1 423 262 2289

Internet http://www.siemens.com/automation/support-request

E-mail mailto:adsupport@siemens.com

Note

You will find telephone numbers for technical support in other countries on the Internet:

http://www.siemens.com/automation/service&support

Foreword

Booksize cold-plate power units

Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4 7

Questions about the documentation

If you have any questions (suggestions, corrections) regarding this documentation, please

fax or e-mail us at:

Fax +49 9131 98 63315

E-mail E-mail to: [email protected]

A fax form is available in the appendix of this document.

Internet address for SINAMICS

http://www.siemens.com/sinamics.

EC Declarations of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained:

● in the Internet:

http://support.automation.siemens.com

under the Product/Order No. 15257461

● with the responsible branch office of the A&D MC Business Division of Siemens AG.

The EC Declaration of Conformity for the Low Voltage Directive can be found/obtained

● on the Internet

http://support.automation.siemens.com

under the Product/Order No. 22383669

Note

When operated in dry areas, SINAMICS S devices conform to the Low Voltage Directive

73/23/EEC or 2006/95/EEC.

Note

SINAMICS S devices fulfill EMC Directive 89/336/EEC or 2004/108/EEC in the configuration

specified in the associated EC Declaration of Conformity and when the EMC installation

guideline is implemented, Order No. 6FC 5297-AD30-0AP.

Foreword

Booksize cold-plate power units

8 Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4

ESD information

CAUTION

Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or

boards that may be damaged by either electrostatic fields or electrostatic discharge.

Regulations for handling ESD components:

When handling components, make sure that personnel, workplaces, and packaging are

well earthed.

Personnel may only come into contact with electronic components, if

•They are grounded with an ESD wrist band, or

•They are in ESD areas with conductive flooring, ESD shoes or ESD grounding straps.

Electronic boards should only be touched if absolutely necessary. They must only be

handled on the front panel or, in the case of printed circuit boards, at the edge.

Electronic boards must not come into contact with plastics or items of clothing containing

synthetic fibers.

Boards must only be placed on conductive surfaces (work surfaces with ESD surface,

conductive ESD foam, ESD packing bag, ESD transport container).

Do not place boards near display units, monitors, or television sets (minimum distance from

screen: 10 cm).

Measurements must only be taken on boards when the measuring instrument is grounded

(via protective conductors, for example) or the measuring probe is briefly discharged before

measurements are taken with an isolated measuring device (for example, touching a bare

metal housing).

Safety information

DANGER

Commissioning must not start until you have ensured that the machine in which the

components described here are installed complies with Machine Directive 98/37/EEC.

Only appropriately qualified personnel may install, commission and maintain the SINAMICS

S devices.

The personnel must take into account the information provided in the technical customer

documentation for the product, and be familiar with and observe the specified danger and

warning notices.

Operational electrical equipment and motors have parts and components which are at

hazardous voltage levels that may cause serious injuries or death when touched.

All work on the electrical system must be carried out when the system has been

disconnected from the power supply.

Foreword

Booksize cold-plate power units

Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4 9

DANGER

Correct and safe operation of SINAMICS S units assumes correct transportation in the

transportation packaging, correct long-term storage in the transport packaging, setup and

installation, as well as careful operation and maintenance.

The details in the catalogs and proposals also apply to the design of special equipment

versions.

In addition to the danger and warning information provided in the technical customer

documentation, the applicable national, local, and system-specific regulations and

requirements must be taken into account.

According to EN 61800-5-1 and UL 508, only protective extra-low voltages (DVC A) up to

30 V AC or 42.4 V DC may be connected to all connections and terminals.

DANGER

Using protection against direct contact via SELV/DVC A is only permissible in areas with

equipotential bonding and in dry rooms indoors. If these conditions are not fulfilled, other

protective measures against electric shock (e.g. protection through protective impedances

or limited voltage, or use of protection class I and II) must be used.

DANGER

As part of routine tests, SINAMICS S components will undergo a voltage test in accordance

with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of

machines to EN 60204-1, Section 19.4, all connections of SINAMICS units must be

disconnected/unplugged to prevent them from being damaged.

Motors should be connected-up corresponding to the circuit diagram supplied with the

motor (refer to the connection examples of Motor Modules). They must not be connected

directly to the three-phase supply because this will damage them.

WARNING

Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a

transmitter power of > 1 W and ≤ 5 W may cause the equipment to malfunction.

Foreword

Booksize cold-plate power units

10 Manual, (GH4), 03.2007, 6SL3097-2AJ00-0BP4

Explanation of symbols

The symbols are in accordance with IEC 617-2.

Table 2 Symbols

Symbol Description

Protective earth (PE)

Ground (e.g. M 24 V)

Functional ground (e.g. shield)

Equipotential bonding

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