Siemens 6GK1 901-1GB01 Benutzerhandbuch
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: C79000-G8976-C282-01
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Table of contents
1 Preface ...................................................................................................................................................... 5
1.1 Note on the SIMATIC NET glossary ..............................................................................................6
2 Instructions for fitting connectors, attachments and devices...................................................................... 7
2.1 Note on the installation instructions ...............................................................................................7
2.2 Industrial Ethernet FastConnect Stripping Tool.............................................................................8
2.3 Electrical networks .......................................................................................................................11
2.3.1 Fitting IE FC cable 2 x 2 with an IE FC RJ-45 plug 180 2x2 .......................................................11
2.3.2 Fitting IE FC cable 2 x 2 with an IE FC RJ-45 plug PRO ............................................................13
2.3.3 Fitting an IE FC cable 2 x 2 with an IE RJ-45 plug PRO .............................................................16
2.3.4 Fitting IE FC cable 2 x 2 with an IE FC RJ-45 plug 180 4x2 .......................................................19
2.3.5 Fitting an IE FC cable 4 x 2 with an IE FC RJ-45 plug 180 4x2 ..................................................21
2.3.6 Fitting the IE FC TP cable with an IE FC M12 plug PRO ............................................................24
2.3.7 Assembling an IE hybrid cable 2 x 2 + 4 x 0.34 with an IE IP 67 hybrid connector ....................27
2.3.8 Fitting the IE FC TP standard cable 4 x 2 GP to an IE IP 67 hybrid connector...........................33
2.3.9 Fitting IE FC outlet RJ-45.............................................................................................................38
2.3.10 Fitting the IE FC RJ-45 modular outlet ........................................................................................39
2.3.10.1 Connecting the RJ-45 Modular Outlet .........................................................................................39
2.3.10.2 Assembling IE FC TP standard cable 4x2 GP and IE FC RJ-45 modular outlet.........................40
2.3.10.3 Fitting IE hybrid cable 2x2 + 4x0.34 and IE FC RJ-45 modular outlet.........................................43
2.3.11 Assembly of Industrial Twisted Pair connectors ..........................................................................46
2.3.11.1 Assembling Industrial Twisted Pair Connectors ..........................................................................46
2.3.11.2 Fitting a 9-pin D-sub plug.............................................................................................................48
2.3.11.3 Fitting a 15-pin D-sub plug...........................................................................................................51
2.4 Optical networks ..........................................................................................................................54
2.4.1 Fitting an IE FC FO cable with a BFOC connector......................................................................54
2.4.2 Fitting an IE FC FO cable with an SC plug..................................................................................58
2.4.3 Fitting an SC RJ plug to a plastic FO cable (POF) ......................................................................63
2.4.4 Fitting an SC RJ plug to PCF FO cable.......................................................................................65
2.5 Power supply................................................................................................................................69
2.5.1 Fitting the energy cable 5 x 1.5 with a power plug PRO..............................................................69
2.5.2 Fitting a 7/8" energy connector to an energy cable .....................................................................72
2.5.3 Connecting the 7/8" energy connector to a module.....................................................................74
3 Installing network components in cabinets............................................................................................... 75
3.1 SIMATIC NET components..........................................................................................................75
3.2 IP degrees of protection...............................................................................................................77
3.3 Guidelines for setting up networked automation systems in buildings ........................................79
3.3.1 General notes on networking bus cables.....................................................................................79
3.3.2 Protection from electric shock......................................................................................................79
3.3.3 Mechanical protection of bus cables............................................................................................80
3.3.4 Electromagnetic compatibility of fiberoptic cables .......................................................................82
3.3.5 Connecting fiber-optic cables.......................................................................................................83
Passive network components
System Manual, 02/2013, C79000-G8976-C282-01 3
Table of contents
Passive network components
4 System Manual, 02/2013, C79000-G8976-C282-01
3.3.6 Electromagnetic compatibility of bus cables ............................................................................... 84
3.3.6.1 Equipotential bonding system ..................................................................................................... 85
3.3.6.2 Requirements of the AC power distribution system.................................................................... 88
3.3.6.3 Shielding devices and cables...................................................................................................... 92
3.3.6.4 Special noise suppression measures ......................................................................................... 95
3.3.7 Arrangement of devices and cables............................................................................................ 96
3.3.7.1 The influence of power distribution systems (EN 501742, 6.4.4.2) ............................................ 97
3.3.7.2 Cable categories and clearances................................................................................................ 97
3.3.7.3 Cabling within closets................................................................................................................ 100
3.3.7.4 Cabling within buildings............................................................................................................. 100
3.3.7.5 Cabling outside buildings .......................................................................................................... 101
3.3.8 Laying bus cables ..................................................................................................................... 101
3.3.8.1 Installation instructions for electrical and optical bus cables .................................................... 101
3.3.8.2 Additional instructions on installing fiberoptic cables................................................................103
Index...................................................................................................................................................... 105
Preface 1
Purpose of the system manual
The system manual explains connecting up and commissioning the passive Industrial
Ethernet network components and how they work in principle.
Orientation in the documentation
Apart from the System Manual you are currently reading, the following documentation is also
available from SIMATIC NET on the topic of Network Manual:
● System manual "Industrial Ethernet"
This System manual provides you with an overview of the structure and configuration of
Industrial Ethernet networks with the aid of SIMATIC NET. On the one hand, the target
groups are decision makers and planners; with this document, they can gain an overview
of the technical principles, the SIMATIC NET product range and the most important
practical applications. On the other hand, it provides configuration engineers and
commissioning personnel with extensive information data to which they can refer when
setting up their network systems.
● Compact operating instructions
These contain wide-ranging descriptions of the components of the product, installation
and setting up of SIMATIC NET devices and the relevant dimension drawings.
● System manual "RCoax"
This system manual contains both an explanation of the fundamental technical aspects
as well as a description of the individual RCoax components and their functionality.
Installation/commissioning and connection of RCoax components and their operating
principle are explained. The possible applications of the various SIMATIC NET
components are described.
● System manual - "Passive Network Components IWLAN"
This system manual explains the entire IWLAN cabling that you require for your IWLAN
application. For a flexible combination and installation of the individual IWLAN
components both indoors and outdoors, a wide ranging selection of compatible coaxial
accessories are available. The system manual also covers connecting cables as well as a
variety of plug-in connectors, lightning protectors, a power splitter and an attenuator.
Operating Instructions and other documents
Despite every effort being made to provide a complete and thorough picture, this System
manual cannot replace the Operating Instructions and reference documents of the individual
devices and components. You will find the detailed documentation of the individual
components on the Manual Collection DVD.
Passive network components
System Manual, 02/2013, C79000-G8976-C282-01 5
Preface
1.1 Note on the SIMATIC NET glossary
Passive network components
6 System Manual, 02/2013, C79000-G8976-C282-01
1.1 Note on the SIMATIC NET glossary
SIMATIC NET glossary
Explanations of the specialist terms used in this documentation can be found in the SIMATIC
NET glossary.
You will find the SIMATIC NET glossary here:
● SIMATIC NET Manual Collection
The DVD ships with certain SIMATIC NET products.
● On the Internet under the following entry ID:
50305045 (http://support.automation.siemens.com/WW/view/en/50305045)
Instructions for fitting connectors, attachments and
devices 2
2.1 Note on the installation instructions
This section contains installation instructions for some of the most common components.
You will find more detailed information on installation and setting up in the documentation
accompanying the particular product.
Passive network components
System Manual, 02/2013, C79000-G8976-C282-01 7
Instructions for fitting connectors, attachments and devices
2.2 Industrial Ethernet FastConnect Stripping Tool
Passive network components
8 System Manual, 02/2013, C79000-G8976-C282-01
2.2 Industrial Ethernet FastConnect Stripping Tool
Introduction
This section describes how to use the IE FC stripping tool.
You should also refer to the instructions in the user guide supplied with the IE FC Stripping
Tool.
CAUTION
Incorrect usage
The IE FC Stripping Tool is approved only for stripping SIMATIC NET Industrial Ethernet
FastConnect cables. If used elsewhere, accidents may occur or tools and cable may be
irreparably damaged.
Under no circumstances use the tool on live cables.
Personnel qualification requirements
Qualified personnel as referred to in these operating instructions or in the warning notes are
defined as persons who are familiar with the installation, assembly, startup and operation of
this product and who possess the relevant qualifications for their work.
IE FC stripping tool
With the IE FC stripping tool, the outer jacket and shield of IE FC cables can be stripped to
the correct length. The IE FC cable prepared in this way is connected to the plug or to the
outlet using installation-piercing contacts. There are two blade cassettes for the IE FC
stripping tool with different knife distances. The IE FC stripping tool is supplied with the
yellow blade cassette.
Note
Notes on using the IE FC stripping tool
The insulation-piercing contacts of the plug or the outlet can be released and recontacted
up to 10 times.
Once the ends of cables have made contact, do not make contact with them again but cut
them off.
Replace the knife cassette if the cut is not clean or after stripping approximately
– 1500 operations on cables with PVC outer jackets.
– 150 operations on cables with PUR outer jackets.
Instructions for fitting connectors, attachments and devices
2.2 Industrial Ethernet FastConnect Stripping Tool
Passive network components
System Manual, 02/2013, C79000-G8976-C282-01 9
Order numbers
IE FC stripping tool 6GK1 901-1GA00 Preset insulation stripping tool for stripping of IE FC cables
Blade cassette with blade distance 5 mm for:
IE FC RJ-45 plugs (6GK1901-1BB....)
IE FC modular outlet (6GK1901-1B....)
IE FC blade cassettes (5 mm)
(green)
1 pack of 5 6GK1 901-1GB01
Blade cassette with blade distance 12 mm for:
IE FC outlet RJ-45 (6GK1901-1FC00-0AA0)
ELS TP40 and ELS TP40M (6GK1102-6A...)
RJ-45 plug-in connector from HARTING
IE FC blade cassettes (12 mm)
(yellow)
1 pack of 5 6GK1 901-1GB00
Procedure
1. Fit the required knife cassette in the
stripping tool.
2. After reassembling the knife
cassette, adjust the cutting depth
with the socket head screw.
3. Take the stripping tool in your right
hand.
4. Measure the cable length by placing
the cable on the template. Use the
index finger of your left hand as the
limit stop.
5. Fit the measured end of the cable in
the stripping tool. Limit stop for the
cable length is the index finger of
your left hand.
Instructions for fitting connectors, attachments and devices
2.2 Industrial Ethernet FastConnect Stripping Tool
Passive network components
10 System Manual, 02/2013, C79000-G8976-C282-01
6. Clamp the stripping tool as far as it
will go.
7. To strip the insulation, turn the tool
in the direction of the arrow
– approx. 4 times for PVC
insulation
– approx. 8 times for PUR
insulation
8. Keeping the it closed, pull the
stripping tool with jacket and
remnants of the shield off the end of
the cable.
If the cutting result is poor, change
the knife cassette.
9. After releasing the tool, remove the
remnants of the cable from the tool.
10. If the white filler is not removed with
the insulation, remove it with your
hand.
11. The protective foil is easier to
remove if you score it between the
wires with a screwdriver.
12. Pull the protective foil off the wires. 13. When assembling the cable, follow
the installation instructions supplied
with your connector or outlet.
14. Replace the knife cassette after
approx:
– 1500 operations on cables with
PVC outer jackets
– 150 operations on cables with
PUR outer jackets
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