Siemens Sitrans LR200 Gebrauchsanweisung

Quick Start Manual May 2008

LR200 (HART)

sitrans

7ML19985XC81 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-1

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SITRANS LR200 (HART) with Siemens LUI

Interface: Quick Start Manual

This manual outlines the essential features and functions of the SITRANS LR200 (HART). We

strongly advise you to acquire the detailed version of the manual so you can use your device to

its fullest potential. The complete manual can be downloaded from the SITRANS LR200

product page of our web site at: www.siemens.com/LR200. The printed manual is available

from your local Siemens Milltronics representative.

Questions about the contents of this manual can be directed to:

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Inc.

Technical Support

Support is available 24 hours a day.

To find your local Siemens Automation Office address, phone number, and fax number, go to:

www.siemens.com/automation/partner:

• Click on the tab Contacts by Product then find your product group (+Process Automation

> +Process Instrumentation > +Level Measuring Instruments).

• Select the team Technical Support. Click on Next.

• Click on a continent, then a country, followed by a city. Click on Next.

For on-line technical support go to: www.siemens.com/automation/support-request

• Enter the device name (SITRANS LR200) or order number, then click on Search, and

select the appropriate product type. Click on Next.

• Enter a keyword describing your issue. Then either browse the relevant documentation,

or click on Next to email a description of your issue to Siemens Technical Support staff.

Siemens A&D Technical Support Center: phone +49 180 50 50 222

fax +49 180 50 50 223

Process Instruments Inc. 2008.

Disclaimer of Liability

We encourage users to purchase autho-

rized bound manuals, or to view elec-

tronic versions as designed and

authored by Siemens Milltronics Pro-

cess Instruments Inc. Siemens Milltron-

ics Process Instruments Inc. will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this man-

ual for agreement with the instrumentation

described, variations remain possible. Thus we

cannot guarantee full agreement. The contents of

this manual are regularly reviewed and correc-

tions are included in subsequent editions. We

welcome all suggestions for improvement.

Technical data subject to change.

Page EN-2 SITRANS LR200 (HART) – QUICK START MANUAL 7ML19985XC81

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Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.1)

FCC Conformity

US Installations only: Federal Communications Commission (FCC) rules

SITRANS LR200

SITRANS LR200 is a 2-wire 6 GHz pulse radar level transmitter for continuous monitoring of

liquids and slurries in storage and process vessels including high temperature and pressure, to

a range of 20 m (66ft).

The device consists of an electronic circuit coupled to the antenna and either a threaded or

flange type process connection.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING1): means that failure to observe the necessary precautions can result

in death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

1) This symbol is used when there is no corresponding caution symbol on the product.

WARNING: Changes or modifications not expressly approved by Siemens

Milltronics could void the user’s authority to operate the equipment.

Notes:

• This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment.

• This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is

likely to cause harmful interference to radio communications, in which case the user will

be required to correct the interference at his own expense.

WARNING: SITRANS LR200 is to be used only in the manner outlined in this manual,

otherwise protection provided by the equipment may be impaired.

Note:

• This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based communications.

7ML19985XC81 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-3

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Communication is via HART1). Signals are processed using Process Intelligence.

Specifications

For a complete listing, see the SITRANS LR200 (HART) Instruction Manual. For Approvals

information, please refer to the device nameplate and the process device tag.

Ambient/Operating Temperature

Power

Approvals

•General CSA

US/C, FM, CE

• Radio Europe (R&TTE), FCC, Industry Canada (continued on next page)

1) HART® is a registered trademark of HART Communication Foundation.

Notes:

• Process temperature and pressure capabilities are dependent upon information on the

process device tag. The reference drawing listed on the tag can be downloaded from the

Siemens website at: www.siemens.com/LR200.

• Maximum temperature is dependent on the process connection, antenna materials, and

vessel pressure. See

Maximum Process Temperature Chart

on page 22, for more details.

Process Pressure Temperature derating curves are available in the full manual.

General Purpose:

Non-incendive (FM/US only):

Intrinsically Safe:

Nominal 24 V DC at

max. 550 Ohm loop

resistance.

Flameproof:

Increased Safety:

Explosion-proof (FM/CSA US/Canada only):

Nominal 24 V DC at

max. 250 Ohm loop

resistance.

process temperature

PP rod: –40 °C to +80 °C (–40 °F to +176 °F)

PTFE rod or SS horn:

–40 °C to +200 °C (–40 °F to +392 °F)

ambient temperature (surrounding enclosure)

–40 °C to +80 °C (–40 °F to +176 °F) device

nameplate

process device

tag

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• Hazardous Flameproof (Europe)1) ATEX II 1/2 G, EEx dm ia IIC T4

Increased Safety (Europe)2) ATEX II 1/2 G, EEx em ia IIC T4

Explosion proof (US/Canada)3) FM/CSA: (barrier not required)

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

Approvals (continued)

• Hazardous

Non-incendive (US)4) FM: (barrier not required)

Class I, Div. 2, Groups A, B, C, D T5

Intrinsically Safe5)

(Europe) ATEX II 1 G, EEx ia IIC T4

(US/Canada) FM/CSA: (barrier required)

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

(Australia) ANZEX Ex ia IIC T4

(Tamb = –40 to +80 °C) IP67

(International) IECEX TSA 04.0020X T4

• Marine Lloyd’s Register of Shipping

ABS Type Approval

Programmer (infrared keypad)

Siemens Milltronics Infrared IS (Intrinsically Safe) Hand Programmer for hazardous and all

other locations (battery is non-replaceable with a life expectancy of 10 years in normal use).

• approval ATEX II 1 G, EEx ia IIC T4, certificate SIRA 01ATEX2147

• FM/CSA: Class I, Div. 1, Groups A, B, C, D

• ambient temperature −20 to 40 °C (−5 to 104 °F)

• interface proprietary infrared pulse signal

• power 3 V lithium battery

• weight 150 g (0.3 lb)

• color black

• Part Number 7ML1930-1BK

1) See

Flameproof wiring

on page 9.

2) See

Increased safety wiring

on page 10.

3) See

Explosion-proof wiring (FM/CSA US/Canada only)

on page 10.

Note: Use appropriate conduit seals to maintain IP or NEMA rating.

4) See

Non-incendive wiring (FM/US only)

on page 11.

5) See

Intrinsically Safe wiring

on page 11.

7ML19985XC81 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-5

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Pressure Application

Installation

Installation guidelines

• Provide easy access for viewing the display and programming via the hand programmer.

• Provide an environment suitable to the housing rating and materials of construction.

• Provide a sunshield if the device will be mounted in direct sunlight.

WARNINGS:

• This product is designated as a Pressure Accessory per Directive 97 / 23 / EC, and

is not intended for use as a safety device.

• Never attempt to loosen, remove, or disassemble process connection or

instrument housing while vessel contents are under pressure.

• Improper installation may result in loss of process pressure.

WARNINGS:

• Installation shall only be performed by qualified personnel and in

accordance with local governing regulations.

• Materials of construction are chosen based on their chemical compatibility (or

inertness) for general purposes. For exposure to specific environments, check

with chemical compatibility charts before installing.

Notes:

• The Process Device Tag shall remain with the process pressure boundary assembly1). In

the event the device package is replaced, the Process Device Tag shall be transferred to

the replacement unit.

• SITRANS LR200 units are hydrostatically tested, meeting or exceeding the requirements

of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment

Directive.

1) The process pressure boundary assembly comprises the components that act as a barrier against

pressure loss from the process vessel: that is, the combination of process connection body and

emitter, but normally excluding the electrical enclosure.

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Nozzle design

• The end of the shield section should protrude a minimum

of 10 mm (0.4”) to avoid false echoes being reflected from

the nozzle.

Location on a manhole cover

• A manhole cover is typically a covered nozzle with a

diameter 610 mm (24”) or greater.

• For optimum signal conditions, locate the antenna

off-center, typically 100 mm (4") from the side.

Nozzle location

• Keep emission cone free of interference

from ladders, pipes, I-beams or filling

streams.

• Locate the antenna away from the side

wall, to avoid interference from indirect

echoes.

• Make allowance for the emission cone

spreading, to avoid interference with

vessel walls or obstructions.

Notes:

• For nozzles 100 mm (4") in length or shorter use the 100 mm (4") shield.

• For nozzles 250 mm (10") in length or shorter use the 250 mm (10") shield.

• For details on other applications, please see the full manual.

WARNING: For vessels with conical or parabolic tops, avoid mounting the

instrument at the centre. (The concavity of the top can focus echoes into the centre,

giving false readings.)

10 mm

(0.4")

shield

100 mm (4")

Coni

Fl at

Parabolic

Conical

undesirable

Note: Under certain circumstances, it

may be acceptable to mount the device

at the centre of a flat-topped tank.

Please discuss this with your local

Siemens representative.

Flat

preferred

min. 300 mm (1ft)

per 3 m (10’) of vessel

height

beam

angle

20o

emission

cone

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Installation instructions

Threaded Version

1) Before inserting the device into its mounting connection, check to ensure the threads are

matching to avoid damaging them.

2) Screw the device into the process connection, and hand

tighten. For pressure applications, use PTFE tape or

other appropriate thread sealing compound, and tighten

the process connection beyond hand-tight (max. torque

40 N·m (30 ft.lbs).

3) To rotate the enclosure, first loosen the three set-screws

securing the locking ring. After positioning the

enclosure, retighten the screws.

Flanged Version

Wiring

Power

Notes:

• There is no limit to the number of times the device can be rotated.

• Orient the front or back of the device towards the closest vessel wall.

• Do not rotate the enclosure after programming and device configuration (a polarity shift

of the transmit pulse may cause an error).

WARNING: The user is responsible for the selection of bolting and gasket materials

which will fall within the limits of the flange and its intended use, and which are

suitable for the service conditions.

WARNINGS:

The DC input terminals shall be supplied from a source providing electrical

isolation between the input and output, in order to meet the applicable safety

requirements of IEC 61010-1.

All field wiring must have insulation suitable for rated voltages.

locking ring

secured by three

2 mm Allen set-

screws

threaded

connection

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Connecting SITRANS LR200

2) Strip the cable jacket for approximately 70 mm (2.75") from the end of the cable, and

thread the wires through the gland.

3) Connect the wires to the terminal as shown: the polarity is identified on the terminal

block.

4) Ground the device according to local regulations.

5) Tighten the gland to form a good seal.

6) Close the lid and secure the locking ring before programming and device configuration.

Do not rotate the device after it has been configured, as this may cause an error.

WARNINGS:

• Check the device nameplate and process device tag, to verify the approval rating.

• Use appropriate conduit seals to maintain IP or NEMA rating.

• Read

Instructions specific to hazardous area installations

on page 13.

Notes:

• For detailed wiring instructions, please refer to the full Instruction Manual.

• Use twisted pair cable: AWG 22 to 14 (0.34 mm2to 2.5 mm2).

• Separate cables and conduits may be required to conform to standard instrumentation

wiring practices, or electrical codes.

cable shield

(if used)

2 mm lid-lock set screw.

1) Use a 2 mm Allen key to loosen the lid-lock set screw

then unscrew the cover.

7ML19985XC81 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-9

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Connecting HART: typical PLC/mA configuration

Wiring setups for hazardous area installations

There are five wiring options for hazardous area installations. In all cases, check the device

nameplate and process device tag to verify the approval rating.

1. Flameproof wiring

• For power demands see

Curve 2 (Flameproof, Increased Safety, Explosion-proof)

page 23.

• For wiring requirements follow local regulations.

•Seealso

Instructions specific to hazardous area installations

on page 13 and the ATEX

certificate listed above.

Note: ATEX certificates and connection drawings listed below can be downloaded from the

product page of our website at: www.siemens.com/LR200.

Approval Rating Valid for: Reference

ATEX II 1/2 G, EEx dm ia IIC T4 Europe

Flameproof/Increased Safety: ATEX Cer-

tificate

on page A-1.

active PLC

HART

modem

SITRANS

LR200

power

supply R = 250 Ω

HART

communicator

Notes:

• Depending on the system design, the power supply may be separate

from the PLC, or integral to it.

• Loop resistance (total of cable resistance plus 250 Ohm [resistor]) must

be less than 550 Ohm for the device to function properly.

Um=250V

HART

EEx dmia IIC T4

II 1/2 G

05ATEX1001X

SIRA

MadeinCanada

SiemensMilltronicsProcessInstrumentsInc.,Peterborough

7ML1234-56789-0ABC-D

SITRANS LR 200

Encl.:NEMA/TYPE4X,6,IP67,IP68

Amb.Temp.:–40°Cto80°C

PowerRating:24V Max.,4-20mA

Nom.,30V

SerialNo:GYZ/S1034567

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