Simco CM5 Bedienungsanleitung

CM5_UM_ 9752090319_GB_V0_9 1 / 67

CM5

DC High-Voltage Generator

SIMCO (Nederland) B.V.

PO Box 71

7240 AB Lochem, the Netherlands

Telephone+31-(0)573-288333

Fax +31-(0)573-257319

E-mail [email protected]

Internet http://www.SIMCO.nl

Apeldoorn trade register no. 08046136

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USER MANUAL FOR CM5

CONTENTS

Preface ........................................................................................................................................4

Explanation of symbols.............................................................................................................4

1Introduction.........................................................................................................................5

2Description and operation .................................................................................................5

2.1Operating modes ............................................................................................................6

2.2Operational modes..........................................................................................................6

2.3Menu...............................................................................................................................7

2.4Activation of the high voltage ..........................................................................................7

2.5Serial communication bus module (optional) ..................................................................7

3Safety ...................................................................................................................................8

4Technical specifications ....................................................................................................9

5Installation.........................................................................................................................12

5.1Prior check....................................................................................................................12

5.2Overview.......................................................................................................................12

5.3Installing the CM5 .........................................................................................................12

5.4Rotating the front panel 180° ........................................................................................14

5.5Connecting the CM5 .....................................................................................................15

5.6External control signals.................................................................................................15

5.7Switching the high voltage on and off externally (Remote HV on/off) ...........................15

5.8Analogue control signals...............................................................................................16

5.8.1Analogue control signal Remote Voltage Setpoint/Voltage Limit ...............................16

5.8.2Analogue control signal Remote Current Limit/Current Setpoint ...............................17

5.9Analogue readout signals..............................................................................................17

5.9.1Analogue readout signal Remote Output Voltage......................................................18

5.9.2Analogue readout signal Remote Output Current......................................................18

5.10Internal 12 V supply voltage ......................................................................................19

5.11Digital status signals .................................................................................................. 19

5.11.1Operating signal .....................................................................................................19

5.11.2Pin 9 output select: limit alarm/arc detect...............................................................19

5.12External bus supply voltage.......................................................................................20

6Commissioning................................................................................................................. 21

6.1Switching the mains voltage on/off................................................................................ 21

6.2Configuring the generator via the ‘Initial setup’ (Quick Init) menu................................. 21

6.2.1CM5 as a replacement for a regular ECM. ................................................................22

6.2.2CM5 with Anybus module (optional). .........................................................................22

6.2.3CM5 in Local mode, Remote mode or AdvOutC mode (optional).............................. 23

6.3Unlocking the locked menu........................................................................................... 24

6.4The main menu .............................................................................................................24

6.5Key functions ................................................................................................................25

6.6Displaying the current Voltage setpoint/current............................................................. 26

6.7Changing the Voltage setpoint/current..........................................................................26

6.8Keyboard lock ...............................................................................................................26

6.9RunButton mode ...........................................................................................................27

6.10Entering a user password .......................................................................................... 27

6.11Menu screens ............................................................................................................27

6.12Remote control ..........................................................................................................28

6.13Fieldbus control (only if an Anybus module has been installed and activated) .......... 28

6.14External switching of the high voltage of the generator (Remote HV on/off).............. 28

6.15Limit LED indicator.....................................................................................................29

6.16Operating signal ........................................................................................................29

6.17Pin 9 output as Limit Alarm signal .............................................................................29

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6.18Pin 9 output as Arc Detect signal............................................................................... 29

6.19"Rectifying the "Too many ARCs error!” ....................................................................29

6.20Switching arc detection protection on/off ...................................................................30

6.21Restoring the factory settings ....................................................................................30

6.22Restoring the user password .....................................................................................30

6.23Quick init menu structure ........................................................................................... 31

6.24Menu structure........................................................................................................... 33

7Functional check...............................................................................................................49

8Maintenance ......................................................................................................................50

9Faults .................................................................................................................................50

10Repairs ............................................................................................................................53

11Disposal ..........................................................................................................................53

Spare parts ...............................................................................................................................53

Appendix IFactory settings (after resetting) ..................................................................54

Appendix IIStandard settings (as replacement for an ECM)..........................................55

Appendix IIIStandard settings (CM5 with Anybus module).............................................56

Appendix IVOperating signal...........................................................................................57

Appendix VConnector connections ................................................................................58

Appendix VIQuick Init installation configuration examples ..............................................60

Appendix VIIExamples - Changing the existing CM5 configuration .................................62

Appendix VIIIAdvanced Current Control (optional) ........................................................... 65

Appendix IXAdvanced Output Control (optional).............................................................66

Appendix XFactory password ........................................................................................67

Appendix CM5 interface description (depends on the supplied bus module)

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Preface

This manual describes the installation and usage of the CM5. Any mention of a generator

elsewhere in this user manual refers to the CM5. Charging bars and charging electrodes are

referred to in this user manual as charging electrodes.

A symbol or text in square brackets [ ] indicates an operating button on the generator. Text in

quotation marks (" ") indicates text on the generator display.

This manual must be available at all times to staff operating the equipment.

Read through the entire manual before installing and using the product.

Follow the instructions set out in this manual to ensure proper operation of the product and to

retain your entitlement under the guarantee. The terms of the guarantee are set out in the

SIMCO (Nederland) B.V. General Terms and Conditions of Sale.

Explanation of symbols

Warning

Indicates special information to prevent injury or significant damage to the

product or the environment.

Attention

Important information for making the most efficient use of the product

and/or for preventing damage to the product or the environment.

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1 Introduction

The CM5 is a high voltage generator that is used to supply SIMCO charging bars/electrodes

with a high voltage. This combination is called the CM5 electrostatic charging system. It is used

to bond materials temporarily.

The generator can either be operated manually or remotely (analogue or digital). Due to the

digital bus the generator can be used in a serial network.

On the front of the generator there is an on/off switch, a display for displaying system settings

and information, six operating buttons (touch keys) for setting the high voltage or operating the

user interface and a limit LED to indicate that the output voltage or supplied current is limited.

On the back are the mains input, the high voltage connections, the serial bus or network

module, connections for analogue operation and for switching the high voltage on and off

remotely.

Figure 1: front and backside of the CM5

2 Description and operation

Description

Once the mains voltage has been connected and the generator has been switched on, it will

generate a stabilised high voltage. The output voltage and current can be controlled from the

generator and these are short-circuit protected. A keyboard is used to operate the generator.

Information about the generator is shown via a display. This display shows information about

the currently measured high voltage and current at the output, but also information such as the

high voltage and current settings, operational modes and various generator settings. The

generator has analogue and digital connections, making it possible to remotely operate the

generator. The generator is protected against overload, whereby in the event of an overload the

high voltage output will be limited. If the limit LED lights up, the generator is limited.

Figure 2: front panel of the CM5

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2.1 Operating modes

The generator has a number of different operating modes:

Local mode The high voltage or output current of the generator is set using the

keyboard.

Remote mode The high voltage or output current of the generator is set and read

via external analogue control signals.

Fieldbus mode (Optional) The high voltage or output current of the generator is set

and read via a serial communication interface.

AdvOutC mode (Optional) Advanced Output Control mode. In this mode the high

voltage that is set depends on an analogue control signal, e.g. speed

control of the machine (see Appendix IX).

By using the generator's integrated menu structure, it is possible to switch between the various

operating modes.

Locked mode

If operating in local mode it is possible to (temporarily) lock the operation. This is called ‘locked’

mode. In this mode it is no longer possible to change the output voltage or output current using

the keyboard.

2.2 Control modes

The generator has different ways of controlling the output voltage and current. The generator

can be switched to VC/CV mode or CC mode.

VC/CV mode Voltage Control or Constant Voltage. The generator will maintain the

set voltage value and the current to be supplied by the generator will

be adjusted to this.

CC mode Current Control or Constant Current. The generator will maintain the

set current value and the output voltage to be supplied by the

generator will be adjusted to this.

AdvCC mode (Optional) Advanced Current Control mode. The generator operates

in an intelligent CC mode, with the ability to switch back to the stand-

by state when no object is present below the connected electrodes

(see Appendix VIII).

Operation in Voltage Control mode

When the generator is operating in the VC mode, the desired output

voltage is set on the generator. The generator now maintains the

set output voltage and, depending on the load, adjusts this with a

larger or smaller current. The charging current decreases, however,

if the electrodes become dirty.

Figure 3: Voltage Control mode

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Operation in Current Control mode

When the generator is operating in the CC mode, the desired

current is set on the generator. The generator now maintains the

set current and adjusts this with a higher or lower output voltage.

This method of control results in a constant ion current, or constant

charging.

Figure 4: Current Control mode

2.3 Menu

Various generator settings can be changed via the menu. This is done by using various key

combinations or by configuring the various parameters. This advanced menu consists of main

menus and submenus. Access to this menu can be protected with a user password.

2.4 Activation of the high voltage

The generator is able to switch the high voltage on and off using an external switch signal. This

is the Remote On/Off control.

Cont or Continuous The HV output voltage is continuously present at the output of the

generator.

Ext or External The HV output voltage is switched on and off via an externally connected

switching signal.

Bus The HV output voltage is switched on and off via information in the serial

communication protocol.

2.5 Serial communication bus module (optional)

Installing an Anybus module means that the generator can be operated by a serial bus. In order

to be able to communicate with a generator in the communication network that is switched off,

an external supply voltage must be connected. The choice of serial communication protocol

used is determined by the Anybus module that is installed.

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3 Safety

The following safety guidelines must be observed in order to prevent physical injury and

damage to objects or to the generator itself.

Warning:

- Electrical installation must be carried out by a skilled electrical engineer according to the

applicable national and local regulations.

- The equipment must be properly earthed. Earthing is required to ensure safe and proper

operation and to prevent electrical shocks upon contact.

- Do not touch any live parts.

Otherwise you will receive a dangerous electric shock!

- Disconnect the power supply before carrying out work on the unit.

- Only use the generator in combination with suitable SIMCO bars/electrodes.

- Keep the generator free of dirt, dust and moisture in order to ensure its safe operation.

- High voltages are dangerous, especially for people with a pacemaker.

- Do not use the CM5 in an environment where there is a risk of fire or explosion.

- Do not expose the CM5 to vibrations and knocks.

- The equipment may only be repaired by SIMCO employees.

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4 Technical specifications

Required power supply:

Supply voltage 100–240 V AC

Supply voltage limit values 85–264 V AC

Frequency 50–60 Hz

Frequency limit values 47–63 Hz

Current power Max. 240 W

Connection Euro connector IEC-320

Fuse (rear): 3.15 AT

Output:

CM5 30N (30P) CM5 60N (60P)

Max. output voltage 30 kV DC 60 kV DC

Max. output current 5 mA 2.5 mA

Max. output power 150 W 150 W

High voltage connection 4x spring connector 4x spring connector

Voltage stabilisation 2% of max. output voltage

Load stabilisation 2% of max. output voltage

Output voltage Can be set between 0 kV and max. output voltage

Ripple, peak-peak 5% of max. output voltage at maximum load

User interface:

Operation 4x cursor keys, ESC key and key

Limit indicator Red LED

Display 4x 20 character LCD with background lighting

Accuracy 5% of the maximum voltage ± 2 digits

Digital I/O:

Bus module 1x Anybus connector. The Anybus module is optional.

For the available networks and protocols, contact

SIMCO (Nederland) B.V. or your local representative

Additional options - Switching the high voltage on/off

- Readout of the output voltage (absolute and

percentage values)

- Readout of the output current (absolute and

percentage values)

- Setting the output voltage or current (absolute and

percentage values)

- Setting the maximum output current or voltage

I/O analogue (via the 25-pin sub-D

connector):

External bus supply voltage input Specification:

10 V DC, 0.5 A max / 27 V DC, 0.2 A max.

Remote HV on/off input 0 V = off, 10-30 V = on (typically 12 V)

Specification:

10 V DC, 10 mA min / 30 V DC, 25 mA max.

Status indicators (Operation and Limit

Alarm/Arc Detect)

30 V DC, 10 mA max.

Analogue control voltage Specification:

0–5 V DC or

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0–10 V DC or

0–20 mA DC or

4–20 mA DC.

Analogue readout voltage Specification:

0–5 V DC or

0–10 V DC or

0–20 mA DC or

4–20 mA DC.

Control voltage output:

12 V output voltage 12 V DC ± 20% 20 mA max.

Environment:

Use Industrial, internal use

Temperature 0–55°C

Installation Dust-free and vibration-free

Protection class IP20

Mechanical:

Dimensions CM5 30N (30P) CM5 60N (60P)

Length (incl. high voltage connector) 340 mm 388 mm

Width 272 mm 272 mm

Height 108 mm 108 mm

Weight 8.2 kg 8.2 kg

Housing Sheet steel (+powder coating)

Also supplied:

Brackets

25-pin sub-D connector

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