Sime MURELLE EQUIPE 100 BOX ErP Bedienungsanleitung

MURELLE EQUIPE 100-150 BOX ErP

Fonderie SIME S.p.A Cod. 6322833B - 01/2018

INSTRUCCIONES ORIGINALES-ORIGINAL INSTRUCTIONS

ENG

FOR THE INSTALLATION TECHNICIAN

CONTENTS

1 DEVICE DESCRIPTION .......................................................................................................................page 36

2 INSTALLATION ....................................................................................................................................page 41

3 FEATURES ...........................................................................................................................................page 50

4 USE AND MAINTENANCE ..................................................................................................................page 57

IMPORTANT

When turning the boiler on for the first time it is best to run the following checks:

–

Make sure there are no flammable liquids or materials in the boiler’s near vicinity.

–

Make sure that electrical connections are correct and that the grounding wire is connected to a

good grounding system.

–

Open the gas tap and check the seal on the fixtures including the burner.

–

Make sure that the boiler is set to operate with the type of gas supplied.

–

Make sure that the exhaust flue is free and/or correctly assembled.

–

Make sure that any shutters are open.

–

Make sure that the system was filled with water and that all air was drained.

–

Make sure the distributor is not obstructed.

–

Discharge any air in the gas pipes by using the pressure escape on the gas valve.

MURELLE EQUIPE 100-150 BOX ErP - ENGLISH

CONFORMITY

Our Company declares that MURELLE EQUIPE 100-150 ErP boilers comply with the essential require-

ments of the following directives:

- Boiler Efficiency Directive 92/42/EEC

- Gas Appliances

Directive 2009/142/EC up to 20/04/18 and Gas Regulation 2016/426/EC from 21/04/18

- Electromagnetic Compatibility Directive 2014/30/UE

- Low Voltage Directive 2014/35/UE

- Ecodesign Directive 2009/125/EC

- Regulation (EU) N. 813/2013 - 811/2013

1.1 INTRODUCTION

MURELE EQUIPE 100-150 BOX ErP

are

pre-mixed condensation heating modu-

les intended only for heating, inter-con-

nectible and easy to assemble, designed

to work singularly or in sequence/casca-

de autonomously.

1 DEVICE DESCRIPTION

1.2 DIMENSIONS MODULES

1.2.1 “MURELLE EQUIPE 100 BOX ErP”

Fig. 1

FIXTURES

M System supply G 2” (UNI - ISO 7/1)

R System return G 2” (UNI - ISO 7/1)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is supplied with

modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit code 8101534. Fixtures may be

assembled on the left-hand side by moving the system supply/return manifold blind flanges.

1305

390

41 5260

67 5630

355

695

1600

19 45

180

15 5

403

640

63 7

34 2

440

81 0

MURELLE EQUIPE 50 BOX ErP

180

155

403

640

637

342

440

810

355

695

1600

19 45

41 5260

67511 00

1775

470390

MURELLE EQUIPE 100 BOX ErP

ENG

1.2.2 “MURELLE EQUIPE 150 BOX ErP”

Fig. 1/a

FIXTURES

M System supply G 2” (UNI - ISO 7/1)

R System return G 2” (UNI - ISO 7/1)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

470 630 390

1100 (Murelle

Equipe 100 BOX ErP) 630

1730

1600

1945

MURELLE EQUIPE 150 BOX ErP

180

155

403

640

637

342

440

810

415 260

675

1600

695

355

630 640

403

440

810

BOX CONTENITORE SINGOLO PER

SEPARATORE IDRAULICO E KIT SICUREZZE INAIL

cod. 8101517

810

440

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is supplied with

modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit code 8101534. Fixtures may be

assembled on the left-hand side by moving the system supply/return manifold blind flanges.

1.3 TECHNICAL SPECIFICATIONS

MURELLE EQUIPE 100 BOX ErP 150 BOX ErP

Generators with a heat output kW 46.7 n° 2 3

Heat output

Nominal (80-60°C) (Pn max) kW 93.4 140.1

Nominal (50-30°C) (Pn max) kW 102.0 153.0

Minimum (80-60°C) (Pn min) kW 9.2 9.2

Minimum (50-30°C) (Pn min) kW 10.5 10.5

Heat input (*)

Nominal (Qn max - Qnw max) kW 96.0 144.0

Minimum (Qn min - Qnw min) kW 9.6 9.6

Min/max operating yield (80-60°C) % 96.1/97.3 96.1/97.3

Min/max operating yield (50-30°C) % 109.0/106.2 109.0/106.2

Operating yield at 30% (40-30°C) % 108,5 108,5

Losses after shutdown to 50°C (EN 15502) W 320 480

Supply voltage V-Hz 230-50 230-50

Adsorbed power consumption (Qn max) W 282 (2 x 141) 423 (3x 141)

Adsorbed power consumption (Qn min) W 93 98

Absorbed power IPX4D IPX4D

Energy efficiency

Seasonal energy efficiency class of the heating system A A

Seasonal energy efficiency of the heating system % 93 93

Sound power of the heating system dB (A) -- --

Single module temperature regulation °C 20/80 20/80

Water content modules l 25.5 43.7

Max operating pressure (PMS) bar (kPa) 3.5 (343) 3.5 (343)

Max operating temperature (T max) °C 85 85

Exhaust temperature at nominal input (80-60°C) °C 68 68

Exhaust temperature at minimum input (80-60°C) °C 58 58

Exhaust temperature at nominal input (50-30°C) °C 49 49

Exhaust temperature at minimum input (50-30°C) °C 42 42

Maximum/Minimun exhaust capacity g/s 4.2/44.4 4.2/66.7

CO2 at input nominal/minimum (G20) % 9.2/9.5 9.2/9.5

CO2 at input nominal/minimum (G31) % 10.3/10.0 10.3/10.0

NOx measured

(EN 15502-1:2015)

mg/kWh 20 20

Maximum pressure exhaust manifold output Pa 100 100

PIN number 1312CM5620 1312CM5620

Category II2H3P II2H3P

Category in France II2Er3P II2Er3P

Type B23-B53-B23P-B53P B23-B53-B23P-B53P

NOx emission class

(EN 15502-1:2015)

6 (‹ 56 mg/kWh) 6 (‹ 56 mg/kWh)

Weight when empty kg 233 381

Gas and nozzle pressure

Supply pressure (G20/G25) mbar (kPa) 20/25 (1.96/2.45) 20/25 (1.96/2.45)

Supply pressure (G31) mbar (kPa) 37 (3.63) 37 (3.63)

Number of nozzles n° 2 3

Nozzle diameter (G20/G25) ø mm 7.5 7.5

Nozzle diameter (G31) ø mm 5.5 5.5

Consumption at nominal power (G20) m3/h 10.30 15.45

Consumption at minimum power (G20) m3/h 1.01 1.01

Consumption at nominal power (G31) kg/h 7.45 11.19

Consumption at minimum power (G31) kg/h 0.75 0.75

(*) Heat input of the heating system measured using lower heating value (LHV)

ENG

1S3

19 20

1.4 OPERATING DIAGRAM

Fig. 2

KEY

1 Cascade supply probe (SMC)

2 Hydraulic compensator

3 ----------

5 Condensation drain siphon

6 Gas valve

7 ----------

8 Fan

9 Heating supply probe (SM)

10 Safety thermostat 100°C

11 Sensor fumes (SF)

12 Primary exchanger

14 Heating return probe (SR)

15 Pressure transducer

17 Check valve

18 Pump high efficiency

19 ----------

20 ----------

21 ----------

22 3-way drain tap

23 System supply tap

24 Single module drain

25 Gas tap

26 8 litre expansion tank

27 Safety valve 3.5 bar

29 ----------

30 Antifreeze siphon sensor (SB/SA)

FIXTURES

M System supply

R System return

G Gas

S3 Condensation drain

Gas

1.5 MAIN COMPONENTS

Fig. 3

Codice/Code 8111227

Modello/Model MURELLE EQUIPE 100 BOX ErP

Matricola/Serial n. 9999999999

PAR 1 = 5 (G20) / 13 (G31)

PAR 2 = 9

KEY

1 System return manifold

2 Gas tap

3 System supply manifold

4 Gas valve

5 Fan

6 Safety thermostat 100°C

7 Heating supply probe (SM)

8 Ignition electrode

9 Control panel

10 Detection electrode

11 Pressure transducer

12 Single module drain

13 Safety valve 3.5 bar

14 Pump high efficiency

15 System supply tap

16 3-way drain tap

17 Gas manifold

CAUTION: To access the control panel (9) remo-

ve the two screws which secure it to the support

bracket and turn the panel downwards.

MODEL

SERIAL NUMBER

YEAR OF CONSTRUCTION

WATER CONTENT IN BOILER

HEAT INPUT MAX

HEAT OUTPUT MAX (80-60°C)

HEAT OUTPUT MAX (50-30°C)

MAX OPERATING PRESSURE

CONTENTS D.H.W.

HEAT INPUT MAX D.H.W.

MAX OPERATING PRESSURE D.H.W.

D.H.W. FLOW RATE

POWER SUPPLY

MAX POWER ABSORBED

COUNTRIES OF DESTINATION

CATEGORY

TYPE

CODE

DIRECTIVE OF REFERENCE

PIN NUMBER

HEAT INPUT MIN

HEAT OUTPUT MIN (80-60°C)

HEAT OUTPUT MIN (50-30°C)

MAX OPERATING PRESSURE

HEAT INPUT MIN D.H.W.

MAX OPERATING PRESSURE D.H.W.

ELECTRICAL PROTECTION GRADE

NOx CLASS

CODE GAS COUNCIL NUMBER (UK)

CERTIFICATION WRAS (UK)

TYPE OF GAS

GAS SUPPLY PRESSURE

CLASSIFICATIONS

Fig. 3/a

1.6 TECHNICAL DATA PLATE (fig. 3/a)

ENG

Installation is permanent and must exclusi-

vely be performed by specialised and quali-

fied personnel, following all the instructions

and provisions included in this manual.

Current regulations must also be met.

2.1 SUPPLY (fig. 4)

MURELLE EQUIPE 100-150 BOX ErP heat

modules, inter-connectible by flange, are

supplied with an external pre-painted zinc-

coated laminate case.

They are complete with supply/return water

manifold fastening screws and manifold

gas, external temperature probe kit, casca-

de supply and RS-485 code 8092250 board

connection cable.

Available separately:

– Tubes connecting the hydraulic separa-

tor kit code 8101534 for left-hand fixtu-

res for “100-150 BOX ErP”.

– Single box (size: 630 x 640 x 1600) for

hydraulic separator, code 8101517 (figu-

re 4)

– Hydraulic separator kit code 8101550 for

“100-150 BOX ErP”.

– Polypropylene exhaust manifold kit for

indoor installation (purposely treated to

resist weathering when installed outdo-

ors):

code 8102511 for “100 BOX ErP” module

code 8102512 for “150 BOX ErP” module

– Exhaust terminal code 8089530 for

outdoor installations.

To electrically connect the modules and to

assemble the exhaust for indoor or outdoor

installations, see points 2.6, 2.7 and 2.10 in

this manual.

2.2 INSTALLATION

2.2.1 Indoors

MURELLE EQUIPE 100-150 BOX ErP heat

modules can be installed in boiler rooms

whose size and requirements meet current

regulations.

Furthermore, vents, with surface areas at

least 3.000 sq. cm or 5.000 sq. cm for gas

with density over 0.8, must be installed in

the outer walls for room ventilation.

2.2.2 Outdoors

MURELLE EQUIPE 100-150 BOX ErP heat

modules can also be installed outdoors

with the specific exhaust for single module

code 8089530.

2.3 SYSTEM CONNECTIONS

To protect the heat system from damaging

corrosion, incrustation or deposits, after

installation it is extremely important to

clean the system using suitable products

such as, for example, Sentinel X300 (new

systems), X400 and X800 (old systems) or

Fernox Cleaner F3.

Complete instructions are provided with

the products but, for further informa-

tion, you may directly contact SENTINEL

PERFORMANCE SOLUTIONS LTD or

FERNOX COOKSON ELECTRONICS.

For long-term protection agains corrosion

and deposits, the use of inhibitors such as

2 INSTALLATION

470 630 390

1100 (Murelle

Equipe 100 BOX ErP) 630

1730

1600

1945

MURELLE EQUIPE 150 BOX ErP

180

155

403

640

637

342

440

810

415 260

675

1600

695

355

630 640

403

440

810

BOX CONTENITORE SINGOLO PER

SEPARATORE IDRAULICO E KIT SICUREZZE INAIL

cod. 8101517

810

440

Fig. 4

NOTICE: The supply and return of the hydraulic compensator can be positio-

ned on the right or left-hand side of the box by moving the connection flange

secured with six screws.

SINGLE BOX FOR

HYDRAULIC SEPARATOR AND TUBES CONNECTING

code 8101517

Sentinel X100 or Fernox Protector F1 is

recommended after cleaning the system.

It is important to check the concentration

of the inhibitor after each system modifica-

tion and during maintenance following the

manufacturer’s instructions (specific tests

are available at your dealer).

The safety valve drain must be connected to

a collection funnel to collect any discharge

during interventions.

WARNING: Failure to clean the heat

system or add an adequate inhibitor inva-

lidates the device’s warranty.

Gas connections must be made in accor-

dance with current standards and regula-

tions. When dimensioning gas pipes from

the meter to the module, both capacity

volume (consumption) in m

/h and gas

density must be taken into account.

System pipe sections must be able to gua-

rantee sufficient supply to cover maximum

demand, limiting pressure loss between

the meter and any utility device no greater

than 1.0 mbar for second family gas (natu-

ral gas). A sticker inside the module inclu-

des identification and gas type data specific

to the module.

2.3.1 Condensation drain connection

A siphoned drain must be connected to the

civil drain by a pipe with minimum 5 mm per

meter gradient for condensation collection.

Only normal plastic civil drain pipes are

suitable to convey condensation to the

building’s sewer drain.

2.3.2 Filter on the gas pipe

The gas valve is supplied ex factory with an

inlet filter, which, however, is not adequate

to entrap all the impurities in the gas or in

gas main pipes.

To prevent malfunctioning of the valve, or

in certain cases even to cut out the safety

device with which the valve is equipped,

install an adequate filter on the gas pipe.

2.5 FILLING THE SYSTEM

Cold system filling pressure must be 1 bar.

The system must be filled slowly so that air

bubbles are released through the specific

escapes.

2.6 EXHAUST FOR OUTDOOR

INSTALLATION (fig. 5)

The exhaust terminal for single module

code 8089530 is required for this type of

installation. For separately supplied acces-

sory assembly see fig. 5.

Fig. 5

STAFFA TELAIO

CALDAIA

GMR

Pmin

Pmax

ENG

2.7 INDOOR INSTALLATION

EXHAUST KIT (fig. 6)

Refer to fig. 6 for this type of installation.

The indicated solutions have the exhaust

manifold positioned both on the modules.

It is however possible to move the exhaust

of the left by simply rotating the manifold

180°.

NOTE: The kits are purposely treated also

to resist weathering when installed outdo-

ors.

ø D 250

Fig. 6

MODEL D H

Murelle Equipe 100 BOX ErP 160 2020

Murelle Equipe 150 BOX ErP 160 2055

Andere Handbücher für MURELLE EQUIPE 100 BOX ErP

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