SIMON RWA ESM-T/X-EV Bedienungsanleitung

for electrical control panels in

modular design, type ESM-T/X-EV

with power supply

(current output 24 A / 48 A / 72 A)

SIMON RWA SYSTEME GmbH

Medienstrasse 8

D-94036 Passau

Phone: +49 851 98870-0

Fax: +49 851 83070

E-mail: [email protected]

Internet: http://www.simon-rwa.de

SIMON RWA Systeme

Installation manual

Edition A: 04/12

Principle set up of the power supply

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 1/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Continuous load

Power supply

EV 24

EV 48

EV 72

8 A

16 A

Short-time loading (3 min.)

24 A

48 A

72 A

Switching

power supply,

SNT-120 Load electronics,

LB-1**

lead-accumulator

Pb-Accu-**

Central relay module

Central ventilation module

Ventilation group module

Power supply, EV-**-(XL)

Universal technical data for the total power supply

Operating temperature range: - 5° to 40° C

Output voltage range (mains operation): 23,8 - 24,3 V

Output voltage range (emergency current mode): 20 - 26,5 V

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

The electrical control panel is composed of a power supply (switching power supply, load electronics and lead accumulator

system) as well as of the devices central ventilation module, central relay module and ventilation group module. The control

panel is provided with up to three switching power supplies (unit sizes with ED 30%) depending on the particular version. The

accumulator capacity is based upon output (24 V DC, ripple < 500 mV, ripple < 5 %) and internal consumption of the control

panel.

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 2/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

System set up of the power supply (e. g. EV-72)

Load electronics

Accu

Mains supply

230V / 1phase

OUT3 OUT2 OUT1

Monitor

Emergency current supply Control electronics Mains supply

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 3/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Description Den. Min. Norm al Max Unit

Adjus ted nominal voltage

(IL= 300mA )

Output current (c ontinuous operation)1

EV-24 Iout 8A

EV-48 Iout 16 A

EV-72 Iout 24 A

Voltage stability in s hort ti me

operation2UTol. K -1,50 1,50 %

Output current (s hort ti me operation)

(over load durabilit y t < 3 mi n (ED30%)

EV-24

EV-48 IPeak 48 A

EV-72 IPeak 72 A

VDC

IPeak 24 A

24,25 24,30 24,35

Switching power supply

???

?????'??

(+)

Netz / Mains

210 - 250 V AC

Versorgungseinheit

Supply unit

EIN

Power on

Ausgang

Output

SNT - 120

(-) (-)

Monitor

24 V / 20 A (KB 24 A)

Mains input 230 V AC

Mains-

indication

Output for

load electronics

( ) This current applies to the complete system in continuous operation.

( ) This range of tolerance applies to the adjusted nominal output voltage and to the defined short time current.

The overload detection is provided by an electronic fuse in the SNT

Note! It is not permitted to exceed the

max. total current (e. g. at the power

supply, EV-72=72 A). This would lead

to an automatic regulation by the

switching power supply, SNT (that

means emergency current mode).

The switching power supply, type SNT-120 serves as the main power source and also is responsible for the mains supply of the

control panel. SNT is resistant against permanent short circuit and permanent no-load operation. Cooling occurs exlusively in

a natural way by some louvers at the housing

The mains supply for the switching power

supply has to lie within the nominal voltage

range of 195 - 265 V AC

The mains fuse protection by the customer

occurs with 16 A (fuse characteristic C or

more delayed).

The mains connection cable cross section

must be at least 0,75 mm² for each switching

power supply

Every switching power supply is provided with a monitoring output. This signals a fault in

following cases:

- mains failure (undervoltage detection U < 195 V AC)

- short-circuit resp. overload at the SNT-output

- technical defect of the SNT

- inactivity of the SNT (no energy output possible)

In case of failure the emergency current mode of the system gets triggered by the control

electronics.

Output currents from 24 A can be

realized when connecting several

switching power supplies in parallel

(max. 3 = 72 A).

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 4/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Control electronics

Output for the ventilation control

of the SHEV system (e. g. for wind/rain detector)

Input SNT (+ / -) for internal supply

Monitoring signals of the individual

switching power supplies

(see page 3/11 “Monitor output”)

(+24)

(H)

Connection lead - accumulators General failure signal for forwarding

to the following control modules

LED - Indication

“fault”:

LED - indication “mains operation”:

LED on = mains operation

LED off = emergency current mode

LED off = emergency current

LED blinks = fault

LED on = normal mode

(no fault)

Charge fuse

3,15 A, delayed

Total discharge

protection (fault)

Temperature sensor

The control electronics, LB-1*0 of the power supply, EV-** is necessary for the following functions:

- Loading of the lead accu (emergency current supply)

- Monitoring of the mains operation resp. the emergency current mode

- Forwarding of status and fault to the connected control modules of the SHEV system.

Output power supply (mains- resp. emergency

current mode) of the individual components:

central ventilation-, central relay- and central

ventilation group modules

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 5/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Lead accumulator system

Technical data

Output voltage per accu: 12 V DC

Total output voltage (cascade connection): 24 V DC

Nominal capacity: see the following emergency current tables

Possible

accu capacities 12 Ah 17 Ah 24 Ah 38 Ah

Power supply, EV-24

max. closed current in

emergency current

mode / I 72h

70 mA 120 mA 200 mA 340 mA

Possible

accu capacities 17 Ah 24 Ah 38 Ah

Power supply, EV-48

max. closed current in

emergency current

mode / I 72h

80 mA 170 mA 270 mA

Possible

accu capacities 24 Ah 38 Ah

Power supply, EV-72

max. closed current in

emergency current

mode / I 72h

100 mA 250 mA

Closed current

Checking the closed current in the

emergency current mode. No mains

applied!

Standard - emergency current

supply

Lead accu, 12V

Load electronics, LB-1*0

The emergency current mode of the power supply, EV-** is provided by two 12 V lead accus, that are connected in cascade.

The needed capacity is defined by the individual discharging phase. Charging the lead accu is accomplished in the form of an

I/U-charge by an DC/DC-converter. That means that the charging current in the first charging cycle is limited to a constant

charge current. When the accu voltage reaches the charging end voltage, this voltage is limited by regulating the charge

current.

The closed current specified in the table

(e. g. for additional relais) may not be

exceeded. In case of emergency current

mode (max 72 h) the needed power for

operating the actuators (2 x open and 1 x

close within 3 minutes) is thereby

provided.

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 6/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Measurement readings control electronics

Charge

If no charging current is indicated during

the measurement, after approx. 40

seconds a second measurement has to

be accomplished. The reason therefor is,

that after a charging cycle (8 minutes) a

break- and measure period (approx. 40

seconds) is required for the automatic

accu monitoring.

For example a non-connected

accumulator gets detected and

consequently a fault alarm is indicated.

The LED indication “O.K.” at the charging

electronics blinks (= fault). If the lead accu

is defective, this also is signaled by a fault

alarm.

Accu monitoring

Charging electronics, LB-1*0

Lead - accu, 12V

Lead accu, 12V

During the measurement mains voltage is applied!!

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

During mains operation the emergency accu is permanently charged with an I/U-charging. In emergency current mode the

charging gets disconnected. After discharging the load electronics is able to charge 80 % of the nominal capacity within 24 h

and after another 48 h it charges the accu 100%. According to VdS 2593 resp. EN 12101-10 the charging is dependent on

temperature. Thereby the charging voltage is adjusted according to the environmental temperature.

The temperature-operated charging voltage must be within the range of

26,7 V and 28,2 V (e. g. at an environmental temperature of 20° C the

charging voltage is at approx. 27,5 V). This reading can be measured at a

charged accu (without disconnecting the accu from the charging).

In order to check the function of the

charging at a discharged accumulator

anyway, the charging current must be

measured. The reading is approx. 1,5 A.

Lead - Accu, 12V

Lead accu, 12V

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 7/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Ventilation control panel (connection +24)

The output +24 is required for the ventilation function of the electrical control panel. That means that all relevant ventilation

functions (e. g. wind/rain detector) are provided with power via that output.

Charge electronics, LB-1*0

1. Measurement - Current load + 24

2. Measurement - Proving the output voltage + 24

Attention:

Output voltage

at +24 - connection:

21 - 24,5 V DC

Measurement readings control electronics

All three status outputs of the power supply, EV-** (+24, H, D) are provided with an overload detection. That means, if the

current exceeds a defined measurement at one of these outputs this particular output gets disconnected. After the

disconnection the control electronics proves whether there is still an overload or not. During this overload phase this fault state

is indicated as a fault indication.

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

max. current capacity: 0,5 A

Charge electronics,

LB-1*0

Central ventilation module,

ES-WS-100

+ 24

Wire disconnected

Lead accu, 12V

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 8/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Charging device, mains failure and undervoltage (connection H)

The output H provides a status signal (OK / fault). This output is active in the normal mode (no fault). If the power supply, EV-**

goes into failure mode this signal gets relayed to the electrical control panel via the output H.

Fault indication time : 10 min.

Capacity of the

fault indication output: 70 mA

-H

Indication voltage range:

0 V = fault

20 - 24 V = normal mode

Ladeelektronik,

LB-1*0

( ) The extended fault indication time results

from the cycle time of the accu monitoring.

Total discharge protection (connection D)

In the emergency current mode the output D is responsible for giving a signal to the electrical control unit when the total

discharging state of the accumulator is reached. Only in emergency current mode this output will cause a fault indication.

During mains operation this already will be indicated via the fault indication output H when reaching the charging end voltage of

the accu.

Fault indication time: 10 sec.

Indication capacity: 70 mA

Indication voltage range:

0 V = fault

18 - 26,5 V = normal mode

Charging electronics,

LB-1*0

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Measurement readings control electronics

During the measurement no mains voltage is applied!!

Installation manual ESM-T/X-EV (24 A / 48 A / 72 A)

Page 9/20

SIMON RWA SYSTEME GmbH, Passau

ESM-T/X-EV with power supply

Fault indications and causes

Besides of the already described monitorings the power supply, EV-** carries out any more checkings, that lead to a fault or

status indication.

Fault status: Emergency current mode (in consequence of mains failure resp. undervoltage at the mains input)

Indication at the control

electronics, LB-1*0 Fault description Possible cause

LED “mains” LED “O.K.”

No accu is connected

off off Check the wiring to the accu.

Procedure

Fault status: Emergency current mode (in consequence of overcharging of a switching power supply, SNT-120)

Indication at the control

electronics, LB-1*0 Fault description Possible cause

LED “mains” LED “O.K.”

off off

Procedure

Fault status: Defective accu fuses

Fault description Possible cause Procedure

One of the accu fuses is defective

Fault status: Defective charging fuse

Fault description Possible causes Procedure

on blinks

Indication at the control

electronics, LB-1*0

LED “mains” LED “O.K.”

on blinks

Indication at the control

electronics, LB-1*0

LED “mains” LED “O.K.”

Dublications, also in extracts, are only legal with express authorisation from SIMON RWA SYSTEME GmbH Passau

Disconnect the output wire from the power

supply, EV-**. Afterwards the switching

power supply has to be gradually increased

again immediately (LED-indication at SNT-

120). If the accu fuse is defective the LED

O.K. at the control electronics will start to

blink. => replace the accu fuses. Control the

short circuit source before connecting the

EV-** to the SHEV system.

Check the glass fuse (3,15 A) at the control

electronics, LB-1*0. If that is defective,

replace it by a new fuse (enclosed at the

EV-**).

Emergency current mode - but the

SHEV system doesn’t work

Emergency current mode - but the

SHEV system doesn’t work. Mains

voltage (230 V) is available.

The output of the power supply, EV-

** is short circuited. The switching

power supply, SNT-120

electronically switches off the

power (the accu fuse is defective).

The SHEV system works, but the fault

indication LED ´O.K.´ blinks

Check optically, if one of the accu fuses is

defective and replace it if necessary by a new

fuse (enclosed to the EV-**)

The charging fuse is defective

(glass fuse).

The SHEV system works, but the fault

indication LED ´O.K.´blinks

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