Simplicity 85632 Bedienungsanleitung

Parts Manual
Rev. 12/2004
Turf & Trail Cruiser
Series Utility Vehicle
TP 400-4168-00-UT-S
Mf
g
. No. Descri
p
tion
1
6
HP Product
85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD
w/Generator
85668 UV1621BV, Turf Cruiser 16HP B&S 2WD
85903 UVGT1621BV, Trail Cruiser 16HP B&S 2WD
w/Generator ATV Tires


Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Bumper Group ...................................................................................................................................................... 4
Hood Group .......................................................................................................................................................... 6
Front Clip Group ................................................................................................................................................... 8
Front Suspension Group ...................................................................................................................................... 12
Front Frame Group .............................................................................................................................................. 14
Rear Frame Group - LH ....................................................................................................................................... 16
Rear Frame Group - RH ...................................................................................................................................... 18
Steering Group ..................................................................................................................................................... 20
Seat Pedestal Group - Controls ........................................................................................................................... 22
Seat Pedestal Group - Frame .............................................................................................................................. 24
Seat Group ........................................................................................................................................................... 26
Differential Lock Group ........................................................................................................................................ 28
Brake Assembly ................................................................................................................................................... 30
Drive Base Group ................................................................................................................................................. 32
CVT Axle Group ................................................................................................................................................... 36
Bed Assembly - Latch .......................................................................................................................................... 38
Bed Assembly - Tail Gate .................................................................................................................................... 40
Decal Group ......................................................................................................................................................... 42
R.O.P.S. Group .................................................................................................................................................... 44
Toolbox Group ..................................................................................................................................................... 46
Wheel & Tire Group - Turf Tires .......................................................................................................................... 48
Electrical Group .................................................................................................................................................... 50
Wiring Harness ..................................................................................................................................................... 52
Wiring Schematic ................................................................................................................................................. 54

Bumper Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179bump
The above parts group applies to the following Mfg. Nos.:
2004 4
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Bumper Group
Footnotes
1 7028009 1 SUPPORT, Bumper LH
2 7028022 1 SUPPORT, Bumper RH
3 7028029 1 PLATE, Winch
4 7028072 1 BUMPER
5 7091299 4 NUT, Hex Nyloc, 3/8-16
6 7090659 4 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4
7 7091298 4 NUT, Hex Nyloc, 5/16-18
8 7091681 4 BOLT, Hex Flange Lock, 5/16-18 x 1
9 7091619 4 NUT, Hex Flange Lock, 3/8-16
The above parts group applies to the following Mfg. Nos.:
2004 5
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Hood Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179hood
The above parts group applies to the following Mfg. Nos.:
2004 6
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Hood Group
Footnotes
1 7027495 1 HOOD, Utility Vehicle
2 7035270 5 PAD, Hood
3 7043211 1 PLATE WASHER
4 7091833 4 SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8
5 7043208 1 PROP, Hood
6 7043209 1 BRACKET, Hood Prop
7 7090188 1 WASHER, .34 x .69 x .08 Flat
8 7091597 1 COTTER PIN, 3/32 x 3/4
9 7043210 1 HOLDER, Hood Prop
10 7092074 1 SCREW, Pan Head Self-Tap, #6-20 x .34
11 7091942 2 SCREW, Pan Head Machine, #10-24 x 1/2
12 7033795 2 BUMPER, Recess Style
13 7091216 4 SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO
14 7029051 2 ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16)
15 7028017 1 KEEPER, Hood Handle
16 7028035 1 ASSEMBLY, Hood Handle
17 7091317 1 CAPSSCREW, Hex Head 1/4-20 x 3 GR5
The above parts group applies to the following Mfg. Nos.:
2004 7
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Clip Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179frcg
The above parts group applies to the following Mfg. Nos.:
2004 8
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Front Clip Group
Footnotes
1 7012306 1 BUSHING, Flange .381 x .625 x .62
2 7012709 2 RING, 1.00 Dia. External Retaining
3 7014432 1 SPRING
4 7016561 2 BUSHING, 14 Gage Machine
5 7072988 1 ROD, Upper CVT Brake
6 7073012 2 ROD END, Female 1/2-20 thread
7 7034648 1 KICK PLATE, RH
8 7034741 1 KICK PLATE, LH
9 7035496 2 BEARING, .750 I.D.
10 7041967 1 SUPPORT ASSEMBLY, Column
11 7058125 1 PEDAL ASSEMBLY, Brake CVT
12 7058556 1 ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44)
13 7058748 1 PEDAL ASSEMBLY, Throttle Pedal
14 7058753 1 ROD ASSEMBLY, Brake Switch
15 7063343 1 SUPPORT ASSEMBLY, Steering
16 7072502 2 PEDAL GRIP
17 7072518 2 BRACKET, Brake Support, Used on Turf Cruiser Models 85632 & 85668
17 7035752 2 BRACKET, Brake Support, Used on Trail Cruiser Model 85903
18 7072588 1 PEDAL SHIELD, Used on Turf Cruiser Models 85632 & 85668
18 7035753 1 PEDAL SHIELD, Used on Trail Cruiser Model 85903
19 7072600 1 SPRING, Throttle Pedal Return
20 7072602 1 SPRING, Inner Throttle Return
21 7072645 2 BEARING, 1 I.D.
22 7078031 2 GASKET, Closed Cell, Adhesive Back
23 7073163 1 PIVOT BRACKET, Throttle
24 7073876 1 SWIVEL, Brake Rod
25 7075818 1 FENDER, UV-2
26 7075870 1 FIREWALL, LH, Used on Turf Cruiser Models 85632 & 85668
26 7035754 1 FIREWALL, LH, Used on Trail Cruiser Model 85903
27 7075871 1 FIREWALL, RH, Used on Turf Cruiser Models 85632 & 85668
27 7035755 1 FIREWALL, RH, Used on Trail Cruiser Model 85903
28 7078813 1 DASH, UV-2
29 7090122 1 WASHER, 3/8 SAE Flat
30 7090543 2 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5
31 7091148 4 SCREW, Pan Head Machine 1/4-20 x 1/2
32 7091253 6 WASHER, .281 x .750 x .051 Flat
33 7091317 6 CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR 5
34 7091508 8 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5
35 7091579 13 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5
36 7091584 23 NUT, Hex Flange Lock, 1/4-20 GR 5
37 7091598 2 COTTER PIN, 1/8 x 3/4
38 7091601 12 NUT, Hex Flange Lock, 5/16-18 GR 5
The above parts group applies to the following Mfg. Nos.:
2004 9
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Clip Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179frcg
The above parts group applies to the following Mfg. Nos.:
2004 10
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S
Dieses Handbuch passt für folgende Modelle
2
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