Simplicity UV1621BV Bedienungs- und Wartungshandbuch

Safety Instructions & Operator’s Manual For

TURF CRUISER

TRAIL CRUISER

UTILITY VEHICLES

SERIES 1

UV1621BV (85668)

UVG1621BV (85632)

UVGT1621BV (85903)

Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this

manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 thru 6.

Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY

requires careful use in accordance with the operating instructions and common sense!

NOTE: Specifications are correct at time of printing and are subject to change without notice.

* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.

† Turf Cruiser™ & Trail Cruiser™ utility vehicles are manufactured by Snapper Products Inc., McDonough, GA 30253.

SNAPPER – A DIVISION OF SIMPLICITY MFG. INC.

MANUAL No. 2-6153 (Rev. 2, 11/11/04)

†

™

UVGT1621BV shown

NOTE: Not all utility vehicle models

come with accessories shown above.

IMPORTANT SAFETY INSTRUCTIONS

WARNING

This machine is a multi-purpose utility vehicle intended for off-road use only. It is not a toy and it is not a

recreation vehicle. Careless, reckless operation can cause accidents resulting in damage and injury. Failure to

comply with the following SAFETY instructions could result in serious injury or death to the operator or others.

The owner of the machine must understand these instructions and only allow persons that understand these

instructions to operate the machine. The operator must be an adult or teenager with mature judgment, 16 years

old or older, and must possess a valid driver’s license. Each operator must evaluate his or her ability to

operate the machine safely and is responsible for the safe operation of the machine and the safety of a

passenger. Safe operation of the machine limits the number of occupants to one operator and only one

passenger. Both the operator and the passenger must be seated in the seats provided with the seat belt buckle

securely latched and the seat belt adjusted to a snug fit. The person operating the machine must be of sound

mind and body and must not be under the influence of any substance, which might impair vision, dexterity or

judgment. If you have any questions pertaining to your machine, which your dealer cannot answer to your

satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone:

800-935-2967.

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not

alert to the presence and safety of children.

Children are often attracted to the machine and the

work activity. Never assume that children will

remain where you last saw them.

1. KEEP children out of the work area, away from

the machine and under the watchful care of a

responsible adult.

2. DO NOT allow children or others to ride in the

cargo bed, on attachments or towed equipment.

The one Passenger must be seated in the

passenger seat with the seat belt buckle

securely latched and the seat belt adjusted to a

snug fit.

3. DO NOT allow pre-teenage children to operate

the machine. All operators must be properly

trained in the safe operation of the machine, be

16 years old or older, and possess a valid

driver’s license.

4. ALLOW only adults or responsible teenagers,

16 years old or older, with mature judgment

under close adult supervision to operate

machine.

5. BEFORE BACKING, stop machine completely.

LOOK and SEE behind and down for children,

pets and hazards, before and while backing.

6. USE EXTRA CARE and reduce speed when

approaching blind corners, shrubs, trees, or

other objects that may obscure vision.

7. SEAT BELTS are provided for the comfort and

safety of the operator and a passenger and

must be worn at all times. Lap-style seat belts

may not provide adequate protection for small

children. Carrying infants or toddlers is not

recommended. USE EXTRA CARE when

carrying a child passenger.

PROTECTION AGAINST TIPOVERS

The machine is equipped with an Operator

Protective Structure. The structure when used

properly can offer additional security to the

operator and a passenger in the event of a tip-over

accident. The lap-style seat belts must be worn at

all times for proper protection. Slopes, improper

loads and towing are major factors related to loss-

of-control and tip-over accidents. All slopes

require extra CAUTION. Loads, attachments and

towing affect stability, handling and braking.

Reduce speed, avoid sharp turns and sudden

changes in speed. Allow extra distance for

stopping machine.

1. DO NOT operate the machine on slopes

exceeding 15 degrees (27% grade). Loss of

control, sliding and/or tipover may occur.

2. Exercise EXTREME CAUTION on slopes above

10 degrees (18% grade).

3. DO NOT operate machine back and forth across

face of slopes. Operate up and down. Practice

on slopes with cargo bed empty, and no

attachments or trailer hitched to machine.

4. Avoid uphill starts. If machine stops going

uphill or tires lose traction, apply brake, back

slowly and straight down the slope. Do not turn

machine.

5. STAY ALERT for holes and other hidden

hazards. Tall grass can hide obstacles. Keep

away from ditches, washouts, culverts, fences

and protruding objects.

6. Keep a safe distance (at least 3 feet) away from

edge of ditches and other drop offs. The

machine could turn over if an edge caves in.

7. Always begin forward motion slowly and with

caution.

IMPORTANT SAFETY INSTRUCTIONS

PROTECTION AGAINST TIPOVERS

(Continued)

8. DO NOT operate machine on slopes exceeding

10 degrees (18% grade) when towing. Cargo

bed must be loaded when towing.

9. DO NOT put your foot on the ground to try and

stabilize the machine.

10. DO NOT operate machine under any condition

where traction, steering or stability is doubtful.

11. DO NOT remove or modify the Operator

Protective Structure. Operator and passenger

must be properly seated and must wear seat

belts, snuggly fastened, at all times.

12. DO NOT shift to neutral and allow machine to

coast down slope. When descending a slope

apply brake to maintain safe speed and drive

straight. Avoid turning when descending a

slope.

13. The use of a helmet, face shield or safety

glasses and substantial clothing is

recommended.

CARRYING LOADS

Carrying loads affects the handling, stability and

braking of the machine. Improper loads, excessive

speed, sharp turns, rough ground, loose or slippery

surfaces and slopes can cause loss of control,

sliding and/or tip-over accidents resulting in

damage, serious injury or death. Extra caution is

required whenever the machine is used to carry

loads.

1. DO NOT exceed rated load capacity of the

machine. Reduce load and speed when

operating machine on slopes.

2. DO NOT carry off-center loads. All loads must

be centered in the cargo bed and secured to

prevent shifting.

3. DO NOT stack loads higher than the sides of the

cargo bed. Keep all loads as low as possible to

minimize effect on stability.

4. Loads affect stability, handling and braking.

Reduce speed, avoid sharp turns, and allow

extra distance for braking.

5. DO NOT attempt to dump loads from cargo bed.

Empty load before raising bed. Raising a

loaded cargo bed can affect stability, resulting

in tip-over.

6. DO NOT drive machine with the cargo bed in a

raised position.

7. DO NOT raise cargo bed when on a slope.

8. Tire pressure is extremely important to the

handling, stability and braking of the machine.

Tire inflation pressure must be maintained as

specified on the machine and in this manual.

CARRYING LOADS (Continued)

9. Always release accelerator and apply brake

when descending slopes to maintain safe

speed.

10. DO NOT replace tires with different size or

construction. Tire size and construction are

critical to the proper handling and stability of

the machine. Use only tires approved by

manufacturer.

TOWING

Towing, as with carrying loads, affects the

handling, stability and braking of the machine.

Towing loads requires extra caution. Reduce

speeds when towing and avoid slopes whenever

possible. Allow extra distance for braking.

1. DO NOT exceed rated towing capacity of

machine. Reduce load on slopes.

2. DO NOT exceed rated tongue capacity of hitch.

3. DO NOT modify hitch. Towed loads must only

be attached to the hitch point provided on the

machine.

4. DO NOT attempt to tow where steering, traction

or stability is doubtful.

5. Tow loads at a speed slow enough to maintain

control. DO NOT exceed 10 MPH while towing.

6. Cargo bed must be loaded when towing to

provide adequate traction and braking.

7. DO NOT tow a load that you cannot safely

control.

8. DO NOT tow loads on rough ground, or loose,

slippery surfaces.

9. DO NOT allow children or others to ride on a

trailer or towed attachment.

10. DO NOT tow the machine behind any other

machine or vehicle.

PREPARATION

Read, understand and follow instructions and

warnings in this manual and on the machine,

engine and attachments. Know the controls and

the proper use of the machine before starting.

1. Only mature, responsible persons shall operate

the machine and only after proper instruction.

The operator must possess a valid driver’s

license.

2. Handle fuel with care. Fuels are flammable and

vapors explosive. Use only approved fuel

container. DO NOT remove fuel cap or add fuel

with the engine running. Add fuel outdoors

only with engine stopped and cool. Clean

spilled fuel from machine. DO NOT smoke

while refueling the machine.

3. Practice operation of machine in a flat open

area free from obstacles and hazards. Operate

at reduced speed until familiar with the handling

of the machine and operation of all controls.

IMPORTANT SAFETY INSTRUCTIONS

PREPARATION (Continued)

4. Be familiar with the area in which the machine

will be operated. Inspect area for objects and

hazards that could cause loss of control.

5. Keep people and pets clear of machine and

work area.

6. Inspect shields, guards, switches, brakes and

other safety devices frequently for proper

operation and keep them in place.

7. Inspect headlights and repair as required before

operating machine. Keep headlight lenses and

rear reflectors clean to provide maximum

visibility.

8. Make sure all safety signs are clearly legible.

Replace if damaged.

9. Protect yourself; dress appropriately for the

conditions and the work being performed.

Protective equipment, such as helmet, safety

glasses or face shield, substantial footwear,

long pants, is recommended.

10. Know how to STOP the machine quickly and

safely in preparation for emergencies.

11. Use extra care when loading or unloading

machine into a truck or trailer.

12. Make sure accelerator, brake, steering, and shift

lever function properly before operating

machine.

13. Adjust tire inflation pressure to the

specifications listed on the machine and in this

manual.

14. Inspect condition of tires and replace worn or

deteriorated tires before operating machine,

using only tires of the same size, type and

construction approved by SNAPPER.

15. Obey all local ordinances and laws governing

the operation of off-road vehicles. Drive

responsibly and respect private property.

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use

extreme care in handling gasoline. Gasoline is

extremely flammable and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and

other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the

engine running. Allow the engine to cool before

refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container

inside where there is an open flame, spark or

pilot light such as on a water heater or other

appliances.

6. DO NOT fill fuel containers inside a vehicle or

on a truck or trailer bed with a plastic liner.

Always place the containers on the ground

away from the vehicle before filling.

SAFE HANDLING OF GASOLINE

(Continued)

7. Remove gas-powered equipment from the

vehicle or trailer and refuel it on the ground. If

this is not possible, then refuel equipment

using a portable container, rather than a

gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in

enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until

fueling is complete. DO NOT use a nozzle lock-

open device

10. If fuel is spilled on clothing, change clothing

immediately.

11. DO NOT overfill a fuel tank. Replace fuel cap

and tighten securely.

OPERATION

It is extremely important that the operator of this

machine understand that it is not a toy, an ATV or

recreation vehicle. Engaging in horseplay, joy

riding, racing, jumping, hill climbing and similar

activities greatly increases the likelihood of

accidents, which may result in damage, serious

injury and death.

1. Operator must mount and dismount the

machine from the left side. The passenger must

mount and dismount the machine from the right

side.

2. DO NOT attempt to start engine unless properly

seated in the operator’s seat.

3. DO NOT leave the machine with the engine

running. Stop engine, set park brake, shift to

neutral and remove key before leaving the

machine for any reason.

4. Operator must be properly seated with the seat

belt buckle securely latched and the seat belt

adjusted to a snug fit before operating machine.

5. Seating is restricted to only one operator and

one passenger. The passenger must be

properly seated in the passenger seat with the

seat belt buckle securely latched and the seat

belt adjusted to a snug fit before starting and

operating the machine. DO NOT carry more

than one passenger.

6. DO NOT shift transmission when machine is in

motion. Machine must be fully stopped before

shifting.

7. DO NOT operate machine on or near highways

or public roadways. This machine is designed

for off-road use only and is not licensed for use

on public roads.

8. Keep hands and feet inside machine at all

times.

9. DO NOT stand up in machine while machine is

in motion.

IMPORTANT SAFETY INSTRUCTIONS

OPERATION (Continued)

10. DO NOT operate machine at speeds in excess

of 10 MPH with the differential lock engaged.

11. DO NOT attempt to engage differential lock

while machine or wheels are moving.

Completely stop machine, before engaging

differential lock.

12. DO NOT attempt to turn the machine with the

differential lock engaged. To avoid loss of

control, slow machine and disengage the

differential lock before turning.

13. Reduce speed and use extra caution in

unfamiliar areas.

14. Avoid low hanging or protruding objects that

may strike the operator, passenger or Operator

Protective Structure.

15. Slow machine before turning. Avoid sharp

turns.

16. DO NOT park machine on slopes. Avoid uphill

starts. DO NOT abruptly change speed or

direction on slopes. Avoid turns when

descending slopes. Slow down and use extra

caution when turning on slopes.

17. Watch out for traffic when near or crossing

roadways.

18. DO NOT operate engine in enclosed areas.

Engine exhaust gases contain carbon

monoxide, a deadly poison.

POWERLINKTM BY BRIGGS & STRATTON

(Not featured on all models)

The POWERLINKTM On-Board Generator System

produces electricity that could result in death,

serious injury and/or property damage if proper

precautions are not followed. A Briggs & Stratton

Operating and Safety Instruction manual has been

provided with utility vehicles equipped with the

POWERLINKTM On-Board Generator System. To

avoid serious injury or death, read, understand and

follow all warnings and instructions in the manual,

on the machine and engine before using the

generator system.

ELECTRIC WINCH OPERATION

(Optional accessory on some models)

Every winching operation has the potential for

personal injury. The manufacturer of the winch has

provided detailed operating and safety instructions

that have been included with utility vehicles

equipped with a winch. To avoid serious injury or

death, read, understand and follow all warnings and

instructions in the manual, on the machine and

winch before performing a winching operation.

1. Read, understand and follow all warnings and

instructions in the winch operator’s manual

before performing a winching operation.

ELECTRIC WINCH OPERATION

(Continued)

2. The wire rope must be free of tension and the

wire rope drum fully stopped before engaging

or disengaging the clutch.

3. DO NOT use a recovery strap or other types of

stretchable straps in a winching operation.

4. Use the hook strap to hold the hook when

spooling wire rope in or out.

5. Always wear heavy leather gloves and do not

allow wire rope to slide through your hands.

6. DO NOT allow a helper to operate the winch

while you are handling the wire rope or hook.

7. Always keep hands and clothing clear of the

wire rope, spool and hook during operation and

when spooling.

8. DO NOT leave remove control (optional

accessory) plugged into winch while free

spooling, rigging, or not in use.

9. DO NOT use the winch as a hoist.

10. DO NOT tow the vehicle using the winch’s wire

rope.

MAINTENANCE

1. DO NOT store machine or fuel container inside

where fumes may reach an open flame, spark,

or pilot light such as in a water heater, furnace,

clothes dryer or other gas appliance. Allow

engine to cool before storing machine in an

enclosure. Store fuel container out of reach of

children in a well-ventilated, unoccupied

building.

2. Keep engine free of grass, leaves, and excess

grease and oil to reduce fire hazard and

overheating.

3. When draining fuel tank, drain fuel into an

approved container outdoors away from open

flame.

4. Check brakes each time machine is used;

adjust, repair or replace as needed.

5. Condition of tires and tire inflation pressure is

critical to the proper handling and braking of

the machine. Inspect tires and adjust pressure

before operating the machine. DO NOT operate

machine with worn or deteriorated tires. Use

only tires approved by manufacturer.

6. Keep all bolts, nuts, and screws properly

tightened.

7. Always provide adequate ventilation when

running engine. Engine exhaust gases contain

carbon monoxide, an odorless and deadly

poison.

8. Disconnect negative (black) cable from battery

before performing maintenance or service.

Unexpected cranking of engine could cause

injury.

9. DO NOT work under machine without safety

blocks.

IMPORTANT SAFETY INSTRUCTIONS

MAINTENANCE (Continued)

10. When working on machine with cargo bed

raised, make sure that prop rod support is

securely latched.

11. Service engine and make adjustments only

when engine is stopped. Remove spark plug

wires and secure away from spark plugs.

12. DO NOT check for spark by grounding plug

near sparkplug opening. The spark could ignite

the gas exiting the engine.

13. DO NOT change engine governor speed

settings or over speed engine.

14. DO NOT modify machine. Use only genuine

replacement parts to assure that original

standards and performance are maintained.

15. Have machine serviced by an authorized

SNAPPER dealer at least once a year and have

dealer install any new safety devices.

16. POWERLINKTM On-Board Generator System

must be serviced by an authorized Service

Dealer. DO NOT tamper with or modify the

generator system in any way.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6

TABLE OF CONTENTS....................................................................................................7

SECTION 1 –

FAMILIARIZATION ................................................................................................. 8-9

CONTROL IDENTIFICATION & SAFETY SIGNS .............................................. 10-12

SECTION 2 - OPERATING INSTRUCTIONS ........................................................... 13-21

Pre-Start Check List......................................................................................................... 13-14

Controls – Function & Operation ................................................................................... 14-16

Starting & Stopping Engine ..................................................................................................17

Starting & Stopping Machine Motion...................................................................................17

Parking Machine.....................................................................................................................18

Using Differential Lock..........................................................................................................18

Driving the Machine......................................................................................................... 18-19

Carrying Loads.......................................................................................................................19

Towing............................................................................................................................... 19-20

Transporting Machine ...........................................................................................................20

Water Crossing.......................................................................................................................20

Operating POWERLINK™ Onboard Generator ............................................................. 20-21

SECTION 3 – MAINTENANCE ................................................................................. 22-25

Introduction ............................................................................................................................22

Service – After First 5 Hours........................................................................................... 22-24

Change Engine Oil..............................................................................................................22

Engine Air Cleaner........................................................................................................ 22-23

Check Transmission Fluid .................................................................................................23

Check Tire Pressure ...........................................................................................................23

Lubrication – Axle Couplings and Steering King Pins ...................................................23

Check Wheel Lug Nuts.......................................................................................................23

Check Brakes ......................................................................................................................23

Check Interlocks .................................................................................................................24

Service – Every 25 Operating Hours....................................................................................24

Check Battery......................................................................................................................24

Check Drive Belt .................................................................................................................24

Engine Service ....................................................................................................................24

Service – Every 50 Operating Hours.............................................................................. 24-25

Check Wear Pads on Driven Clutch..................................................................................24

Check Drive Clutch.............................................................................................................25

Change Engine Oil..............................................................................................................25

Service – Every 100 Operating Hours..................................................................................25

Change Engine Oil Filter ....................................................................................................25

Service – Every 200 Operating Hours (or Yearly) ...............................................................25

Change Transmission Fluid...............................................................................................25

Replace Fuel Filter..............................................................................................................25

Storage – Out of Season .......................................................................................................25

SECTION 4 – ADJUSTMENTS & REPAIRS ............................................................ 26-29

Drive Belt Replacement.........................................................................................................26

Service Brake & Park Brake Adjustment....................................................................... 26-27

Battery Removal.....................................................................................................................27

Battery Installation.................................................................................................................28

Battery Charging ....................................................................................................................28

Battery Storage ......................................................................................................................28

Battery Testing .......................................................................................................................28

Cargo Bed Latch Striker Adjustment...................................................................................28

Transmission Shift Rod Adjustment....................................................................................29

SECTION 5 – ELECTRICAL..................................................................................... 30-31

Wiring Schematic...................................................................................................................30

Wire Harness Detail ...............................................................................................................31

TROUBLESHOOTING ....................................................................................................32

MAINTENANCE SCHEDULE .........................................................................................33

WARRANTY & PRODUCT REGISTRATION FORM ............................................... 34-35

SECTION 1 – FAMILIARIZATION

1.1 INTRODUCTION

This manual has been prepared for the operators of

Turf Cruiser™ & Trail Cruiser™ utility vehicles. Its

purpose, aside from recommending standard operating

procedures and routine service requirements, is to

promote SAFETY through the use of accepted

operating practices. Read, Understand and Follow the

IMPORTANT SAFETY INSTRUCTIONS on Pages 2

thru 6 of this manual and All SAFETY messages on the

utility vehicle and its accessories before operating.

1.2 NOMENCLATURE

The nomenclature information above shows the

essential parts of the vehicle. It is recommended that all

operators of this equipment become thoroughly familiar

with the controls, components, and operation of this

machine before operating. Specific details involving the

engine are found in the separate engine owner’s

manual. Study these manuals before operating and

keep both handy for future reference.

ELECTRIC

WINCH *

BRUSH

GUARD *

CARGO BED

HOOD

RETAINING

LATCH (2)

OPERATOR PROTECTIVE

STRUCTURE (OPS)

SEAT

BELT (2)

STORAGE

COMPARTMENT

CARGO BED

LATCH LEVER

POWERLINK™

GENERATOR SYSTEM *

TOOL

BOX

TAILGATE

RECEIVER

HITCH

FUEL FILL

TAILGATE

LATCH (2)

CARGO BED

LIFT HANDLE

(ONE EACH SIDE)

SEAT SIDE

BAR (ONE

EACH SIDE)

HEADLIGHTS

* NOT ON ALL MODELS

SEAT (2)

SECTION 1 – FAMILIARIZATION

BRAKE

PEDAL

ACCELERATOR

PEDAL

DASHBOARD / PEDAL CLUSTER

DIFFERENTIAL

LOCK LEVER

HOURMETER/TACHOMETER/

SERVICE MINDER COMBO

SPEEDOMETER/FUEL GAUGE

COMBO

ELECTRIC WINCH

SWITCH (OPTIONAL)

STEERING WHEEL

IMPORTANT NOTE: DUE TO SPACE

LIMITATIONS, THE BRAKE AND

ACCELERATOR PEDALS ARE OFFSET

TO THE RIGHT OF THE OPERATOR’S

SEAT. OPERATOR MUST EXERCISE

EXTREME CAUTION WHEN FIRST

OPERATING THE VEHICLE, UNTIL

FAMILIAR WITH PEDAL OFFSET.

CHOKE KNOB

TRANSMISSION

SHIFT LEVER

12V ACCESSORY

PLUG

BED LIFT SWITCH

(OPTIONAL)

PARKING BRAKE

KNOB

IGNITION

SWITCH

BEVERAGE

HOLDERS

CONTROL CONSOLE

HEADLIGHT

SWITCH

HAND

GRIP

FUSE

PANEL

STORAGE TRAY

CONTROL IDENTIFICATION & SAFETY SIGNS

HEADLIGHT SWITCH

IGNITION SWITCH

SPEEDOMETER/FUEL GAUGE COMBO

CONSOLE CONTROLS

DANGER –

OPERATOR PROTECTIVE STRUCTURE

HEADLIGHTS

OFF

TRANSMISSION

SHIFTER

CHOKE

PARK

BRAKE

DIFFERENTIAL

LOCK

CARGO BED

LIFT

(OPTIONAL)

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