SKF GSE Leitfaden

Multi-outlet drum

pump GSE

Installation and commissioning

Version 03

Date of issue June 2016

Publication number 951-130-407

Languages EN

Country/Countries ...

Multi-outlet drum

pump GSE

English translation of the original installation

and commissioning manual

Imprint

This manual – containing installation, opera-

tion and maintenance instructions complies

with EC-Machinery Directive 2006/42/EC

and is an integral part of the described lubri-

cation system. It must be kept for future use.

This manual – containing installation, op-

eration and maintenance instructions was

created in accordance with the valid stan-

dards and regulations on documentation.

This documentation is protected by copy-

ical reproduction, copying, and distribution

of this documentation or parts thereof by

means of processes such as data processing,

data carriers, and data networks is strictly

prohibited without the express permission of

SKF.

Subject to editorial or technical

modifications.

Service

For all technical questions, please contact:

SKF France

Lubrication Product Division

204, bld Charles de Gaulle

B.P. 239

37540 St-Cyr-sur-Loire

FRANCE

Tel. +33 (0) 247 40 087

Or an SKF Service Centre, the addresses of

which are given on our website:

lubrication-france@skf.com

www.skf.com

Contents

Multi-outlet drum pump GSE ......3

Imprint .........................4

Service .........................4

Information concerning the EC

Declaration of Conformity and the EC

Declaration of Incorporation .......6

General.........................8

Meaning of symbols and corresponding

information ...................8

1. Safety instructions .............9

1.1 Intended use ...............9

1.2 Authorized personnel .......10

1.3 Danger relating to electric current 10

1.4 Danger relating to system pressure

1.5 Warranty .................11

2. Lubricants ...................12

2.1 General ..................12

2.2 Selection of lubricants ......13

2.3 Approved lubricants ........13

2.4 Lubricants and the environment14

2.5 Danger relating to lubricants . 14

3. Design and function ...........15

3.1 Versions..................15

3.2 Construction ..............17

3.3 Function. . . . . . . . . . . . . . . . . . 19

4. Installation instructions........20

4.1 Positioning. . . . . . . . . . . . . . . . 20

4.2.2 Installation ..............21

4.3 Pump element.............22

Pump element assembly........23

4.5 Level monitoring ...........24

5. Transport, delivery and storage . 25

5.1 Transport.................25

5.2 Delivery ..................25

5.3 Storage ..................25

6. Activation....................26

6.1 General ..................26

6.2. Commissioning............26

6.3 Flow rate adjustment .......27

6.5 Replacing the drum.........28

7. Shutdown ...................29

7.1 Temporary shutdown .......29

7.2 Permanent shutdown .......29

8. Maintenance .................30

9. Failures .....................31

Technical data ..................33

11. Spare parts and accessories ...35

Information concerning the EC Declaration of Conformity and the EC

Declaration of Incorporation

For the product(s) designated below:

Drum pump

Product line:

GSE

SKF herewith certifies that it conforms to the

pertinent safety requirements set forth in

the following Council Directive(s) for the har-

monization of the laws of the Member

States...

• Machinery Directive 2006/42/EC

Note:

1 This declaration certifies conformity with

the aforementioned directive(s), but does

not contain any assurance of properties.

2 The safety instructions in the owner’s

manual must be observed.

3 The certified product must not be started

up until it is confirmed that the equip-

ment, machinery, vehicle or the like in

which the product was installed meets the

provisions and requirements of the na-

tional directives to be applied.

4 Operation of the products on non-stan-

dard main voltage as well as nonobser-

vance of installation instructions can affect

the EMC properties and electrical safety.

SKF further declares that the above men-

tioned product:

• is meant for integration into a machinery /

for connection to other machinery accord-

ing to the EC-Machinery Directive

2006/42/EC, Appendix II Part B. Starting

up the product is not permissible until it is

assured that the machinery, vehicle or the

like in which the product was installed

meets the provisions and requirements of

the regulations set forth in the EC Direc-

tive 2006/42/EC.

• with reference to the EC Directive 97/23/

EC concerning apparatus subjected to

pressure, this product must only be used

as intended and according to the Owner’s

manual. Especially observe the following:

–Products of SKF must not be used in

conjunction with fluids, group I (hazard-

ous fluids), according to the definition of

article 2 paragraph 2 of the Directive

67/548/EC dtd. 27thJune, 1967; and

are not approved for application with

such fluids.

–None of the products manufactured by

SKF can be used in conjunction with

gases, liquefied gases, pressurized gas-

es in solution and fluids with a vapor

pressure exceeding normal atmospher-

ic pressure (1013 mbar) by more than

0,5 bar at their maximum permissible

temperature.

–When used as intended, the products

supplied by SKF do not reach the limit

values listed in the Article 3 par. 1, sec-

tions 1.1 to 1.3 and par. 2 of the Direc-

tive 97/23/EC. Therefore, they do not

come under the requirements set forth

in annex I of that Directive.They are not

labeled with the CE mark with reference

to the Directive 97/23/EC.They are

classified by SKF to come under Article

3 par. 3 of the Directive.

–The EC Declaration of Conformity and

EC-Declaration of Incorporation is part

of the product documentation.

General

Meaning of symbols and

corresponding information

In this manual, the symbols and safety

wordings shown on this page are intended to

communicate a particular risk to persons,

material assets, or the environment.

All safety instructions must be respected

by person exposed to these risks. The safety

instructions must be communicated to all

other persons.

Instructions attached directly to the equip-

ment, such as

• rotational direction arrows

• fluid connection labels, etc.

must be respected and remain perfectly

legible.

It is essential to read these instructions

thoroughly and to respect the safety instruc-

tions given.

Table 1

Hazard symbols

Symbol Standard Meaning

DIN 4844-2 W000 General hazard

DIN 4844-2 W008 Voltage

DIN 4844-2 W026 Hot surface

DIN 4844-2 W028 Slippery floor

DIN 4844-2 W027 Risk of hand injury

DIN 4844-2 W55 Risk of pollution

1. Safety instructions

The described product was manufactured in

accordance with all generally acknowledged

regulations pertaining to technology, occu-

pational safety, and accident prevention.

However, dangers that can cause physical

injury to persons or damage to other mate-

rial assets might still occur during the use of

the product.

!These instructions must be read

and understood by all persons

who are involved with the installation,

operation, maintenance, and repair of

the product. These instructions must be

kept close to the equipment for future

reference.

Note that these installation instruc-

tions is an integral part of the product. It

must be handed over to the new opera-

tor of the product if the product is sold.

!In addition to the information pro-

vided in the installation instruc-

tions, all generally applicable regulations

on accident prevention and the environ-

ment must be observed.

1.1 Intended use

The described product is for supplying cen-

tralized lubrication systems with lubricant

and is intended for use in centralized lubri-

cation systems. Other use or use beyond this

purpose is considered unintended.

Products of SKF must not be used in con-

junction with substances and mixtures clas-

sified as hazardous by the Annex I part 2-5

of the CLP regulation (EC 1272/2008), and

identified with hazard pictograms GHS01-

GHS06 and GHS08.

None of the products manufactured by

SKF can be used in conjunction with gases,

liquefied gases, pressurized gases in solution

and fluids with a vapor pressure exceeding

normal atmospheric pressure (1013 mbar)

by more than 0.5 bar at their maximum per-

missible temperature.

Unless otherwise noted, products of SKF

must not be used in conjunction with explo-

sive atmospheres according to the ATEX-Di-

rective 2014/34/EU.

!All products from SKF may be

used only for their intended pur-

pose as described in this brochure and in

any instructions.

1.2 Authorized personnel

The products described in the installation in-

structions may only be installed, operated,

maintained, and repaired by qualified ex-

perts. Qualified experts are persons who

have been trained, instructed, and familiar-

ized with the end product into which the de-

scribed product is installed.

These persons are considered capable of

such tasks due to their education, training,

and experience with valid standards, condi-

tions, accident prevention regulations in ef-

fect, and installation conditions. They should

be able to carry out the required tasks and to

recognize – and thus avoid – any dangers

that might otherwise occur.

A definition of what constitutes a qualified

person and who are unqualified persons are

stipulated in DIN VDE 0105 and IEC 364.

1.3 Danger relating to electric

current

The electrical connection for the described

product may only be established by qualified,

instructed persons who have been autho-

rized by the operator or owner to carry out

this task. If the product is improperly con-

nected, substantial material or personal

damage my be the consequence.

DANGER!

Working on products that have

not been disconnected from the power

supply can cause serious injury or death

to persons. Installation, maintenance,

and repair work may only be carried out

by qualified experts on products that

have been disconnected from the power

supply. The supply voltage must be

turned off before any product compo-

nents are opened. .

1.4 Danger relating to system

pressure

DANGER!

Centralized lubrication systems

are under pressure when they are being

operated. Such systems must therefore

be depressurized before starting instal-

lation, maintenance, or repair work and

before making any changes to the

system.

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