SKI 18BDC Betriebsanleitung

Owner/Operator’s Manual

Revision Date: March 4, 2021

Prepared By:

KSi

2345 U Road

Sabetha, KS 66534

Office Telephone: 785-284-0600

This Page Left Blank Intentionally.

Table of Contents

1 – INTRODUCTION .................................................................................................... 1

SAFETY 1ST .......................................................................................................................................... 1

GENERAL INFORMATION ..................................................................................................................... 2

2 – LIMITED WARRANTY ......................................................................................... 3

3 – SAFETY INFORMATION ..................................................................................... 5

WHY IS SAFETY IMPORTANT? .......................................................................................................... 5

SIGNAL WORDS: .................................................................................................................................. 5

GENERAL SAFETY STATEMENTS ......................................................................................................... 6

EMERGENCY SHUTDOWN SEQUENCE .................................................................................................. 7

PINCH POINTS ...................................................................................................................................... 7

SHIELDS AND GUARDS ......................................................................................................................... 7

BEWARE OF ELECTRICAL HAZARDS ................................................................................................... 7

PERSONAL PROTECTIVE EQUIPMENT (P.P.E.) ................................................................................... 8

OPERATOR QUALIFICATIONS .............................................................................................................. 9

4 – INSTALLING SAFETY SIGNS ........................................................................... 10

5 – INSTALLING THE OVERBIN CONVEYOR ................................................... 14

INFORMATION .................................................................................................................................... 14

ASSEMBLY .......................................................................................................................................... 14

TRACKING .......................................................................................................................................... 21

6 – OPERATION .......................................................................................................... 25

OPERATION RECOMMENDATIONS ..................................................................................................... 25

EMERGENCY SHUTDOWN .................................................................................................................. 25

STARTUP AND BREAK-IN.................................................................................................................... 26

SEED HANDLING ................................................................................................................................ 26

7 – MAINTENANCE ................................................................................................... 27

CONVEYOR BELT ADJUSTMENT ........................................................................................................ 27

CONVEYOR BELT CARE ..................................................................................................................... 28

DRIVE BELTS ..................................................................................................................................... 28

LUBRICATION ..................................................................................................................................... 28

TRACKING THE BELT ......................................................................................................................... 28

8 – TROUBLESHOOTING ......................................................................................... 31

9 – PARTS ..................................................................................................................... 34

HOW TO ORDER PARTS ..................................................................................................................... 34

10 – SPECIFICATIONS .............................................................................................. 45

CAPACITY ........................................................................................................................................... 45

LENGTH .............................................................................................................................................. 45

BELT ................................................................................................................................................... 45

SPEED ................................................................................................................................................. 45

11 – GENERAL DIMENSIONS ................................................................................. 46

12 – BOLT TORQUE SPECIFICATIONS ............................................................... 47

KSi 18BDC CONVEYOR

USER'S MANUAL

1 – Introduction

Document Scope and purpose, and general responsibilities.

hank you for purchasing your new Model 18BDC conveyor from KSi Conveyors. We are pleased to

have you as a customer, and hope you will enjoy many years of productive service from our products

and staff.

Please read and understand this manual before operating the equipment. Pay special attention to the safety

information to protect yourself from harm. If you need information beyond what can be found in the manual,

please give our friendly staff a call at 888 KSI-CONV.

Safety 1st

Replace missing guards and shields FREE OF CHARGE!

KSi Conveyors are built to provide many years of dependable service to our customers through durable

craftsmanship.

One of the most important aspects of KSi engineering is its SAFETY 1st design throughout all product lines.

At KSi, safety is NO ACCIDENT!

That is why KSi has implemented its SAFETY 1st program. Should you ever need guards, shields, safety

decals or owner/operator manuals, simply contact KSi and we will supply you with them FREE OF CHARGE!

If you need any of the above listed safety items or have safety questions, please contact KSi:

454 N State Route 49

Cissna Park IL 60924

Phone: 815-457-2403

888-574-2668

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KSi 18BDC CONVEYOR

USER'S MANUAL

General Information

1. KSi reserves the right to improve its product whenever possible and practical to do so. We reserve

the right to change, improve, and modify products at any time without obligation to make changes,

improvements, and modifications on equipment previously sold.

2. When receiving merchandise, it is important to check the quantity of parts and their descriptions

with the packing list enclosed with each package. All claims for freight damage or shortage must

be made with the consignee within ten (10) days from the date of the occurrence of freight

damage. The consignee should accept the shipment after noting the damage or loss.

3. KSi does not make any guarantees on self-cleanout or the cross contamination of seed of any kind

for their conveyors. Manual cleanout will be required.

KSi 18BDC CONVEYOR

USER'S MANUAL

2 – Limited Warranty

KSi Conveyors 2 Year Limited Warranty

What Does This Warranty Cover?

KSi will warranty our equipment to be free from defects in material and workmanship under normal

usage and conditions.

What Does This Warranty Not Cover?

The warranty does not cover equipment that has been damaged by:

xNormal wear and tear;

xMisuse, abuse, or accident;

xFailure to follow the operating instructions or maintenance protocols that we provided;

xAny improper or unauthorized repairs or modifications to the equipment; or

xFire, flood, "acts of God,” or other contingencies beyond our control.

How Long Does the Coverage Last?

The warranty period for new equipment lasts for 24 months after the delivery date.

What Will We Do to Correct Problems?

KSi will repair or replace the equipment covered by this warranty at no charge. Service trip and travel

expenses will incur additional charges.

How Do You Get Service?

x If something goes wrong with your equipment, call your Dealer or KSi Conveyors Parts &

Services. Your dealer or KSi will ask for the equipment’s serial number and a description of

the problem. KSi will determine whether the equipment is covered under warranty.

x If the problem can be resolved by providing a replacement part, your dealer or KSi will ship or

deliver the part. Expedited services will incur additional charges. You may be required to

return the defective equipment.

x If the problem requires a service call, your dealer or KSi will schedule a service visit at a

mutually convenient time. Expedited services will incur additional charges.

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KSi 18BDC CONVEYOR

USER'S MANUAL

x You will be invoiced for any service or parts provided if we determine that the equipment is

not covered under this warranty or the problem was due to one of the disqualifying causes in

the section entitled “What Does This Warranty Not Cover” on page 3.

What Will KSi Not Do?

KSi will not be liable for any amount that exceeds the amount you paid for the Equipment. However

arising, we will not be liable for:

x Expenses incurred without our written authorization;

x Direct, indirect, incidental or consequential damages, such as the loss of anticipated profits or

benefits;

x Loss or cross contamination of any seed, treatment fluid, or other materials used with the

equipment; or

x Modifications or erection defects that create structural or storage quality problems.

We make no warranty of merchantability or

fitness for a particular purpose.

How Does State Law Relate to This Warranty?

This warranty gives you specific legal rights, and you may also have other rights, which vary from

state to state.

Who is Covered?

Only the original end user of the product is covered by this Warranty.

KSi 18BDC CONVEYOR

USER'S MANUAL

3 – Safety Information

Tips for safe operation of KSi conveyors

This Safety Alert symbol means

ATTENTION BECOME ALERT! YOUR SAFETY IS INVOLVED

The Safety Alert symbol identifies important safety messages on KSI conveyors and in the

manual. When you see this symbol, be alert to the possibility of personal injury or death.

Follow the instructions in the safety message.

Why is SAFETY important?

The Three Best Reasons

Accidents Disable and Kill

Accidents Cost $$

Accidents Can be Avoided

Signal Words:

Note the use of signal words Danger, Warning and Caution with the safety messages. The appropriate

signal word for each message has been selected using the following guidelines:

DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or serious

injury. This signal word is to be limited to the most extreme situations, typically for machine components

that, for functional purposes, cannot be guarded.

WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious

injury, and includes hazards that are exposed when guards are removed. It may also be used to alert

against unsafe practices.

CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate

injury. It may also be used to alert against unsafe practices.

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