Skyjack SJ643 TH Bedienungsanleitung

OPERATING

MANUAL

SJ643 TH & SJ843 TH

TELEHANDLER

216201ADA

July 2018

ANSI/CSA

SJ643 TH & SJ843 TH: 87 110 609 & Above

This manual is based on Serial Number:

Please refer to the website (www.skyjack.com) for

Contact Information other Serial Numbers, most

recent Technical Manuals and USB software.

Original instructions in English.

SJ643 TH & SJ843 TH 216201ADA

The Safety Alert Symbol identies important safety

messages on telehandlers, safety signs in manuals

or elsewhere. When you see this symbol, be alert to

the possibility of personal injury or death. Follow the

instructions in the safety message.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in death

or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in minor

or moderate injury. It may also be used to alert

against unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for

safe operation and which, if not followed, may

result in a malfunction or damage to the telehandler.

Safety Red

indicates

DANGER.

Safety Orange

indicates

WARNING.

Safety Yellow

indicates

CAUTION.

Safety Green

indicates

Emergency

Lowering.

Safety Blue

indicates

Safety

Information.

Figure 01 Label Legend

THIS SAFETY ALERT SYMBOL MEANS ATTENTION!

BE ALERT! YOUR SAFETY IS INVOLVED.

216201ADA SJ643 TH & SJ843 TH

Notes

SJ643 TH & SJ843 TH 216201ADA

Section 1 – About Your Telehandler ...........................................9

1.1 Read and Heed ....................................................................9

1.1-1 Telehandler Definition ............................................................9

1.1-2 Purpose of Equipment ...........................................................9

1.1-3 Use of Equipment ...............................................................9

1.1-4 Manual .......................................................................9

1.1-5 Operator ......................................................................9

1.1-6 Service Policy and Warranty .......................................................9

1.1-7 Ownership of Machine ...........................................................9

1.1-8 Optional Accessories ............................................................9

1.1-9 Scope of this Manual ...........................................................10

1.2 Symbols & Nomenclature ...........................................................11

1.3 Forklift Hand Signals ...............................................................11

1.4 Major Assemblies .................................................................12

1.5 Serial Number Nameplate ...........................................................12

1.6 Operator’s Responsibility for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

1.6-1 Maintenance and Inspection Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6-2 Owner’s Inspections ............................................................13

Section 2 – Operator Safety .................................................15

2.1 Electrocution Hazard ...............................................................15

2.2 Safety Precautions ................................................................16

2.3 Cab Access ......................................................................20

2.4 Jobsite Inspection .................................................................20

Section 3 – Familiarization ..................................................21

3.1 Component Identication ...........................................................22

3.2 Manual Storage Box ...............................................................23

3.3 Control Functions .................................................................23

3.3-1 Operator’s Cab Controls .........................................................23

3.3-2 Standard Multi-functional Joystick .................................................24

3.3-3 Premium Multi-functional Joystick (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3-4 Operator’s Cab Dash Controls ....................................................26

3.4 Safety Features and Devices ........................................................29

3.4-1 Reverse Alarm .................................................................29

3.4-2 Parking Brake .................................................................29

3.4-3 Operator’s Cab ................................................................29

3.4-4 Operator’s Seat ................................................................29

Table of Contents

216201ADA SJ643 TH & SJ843 TH

3.4-5 Boom Interlock ................................................................30

3.4-6 Frame Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.5 Optional Equipment ................................................................31

3.5-1 Positive Air Shutoff Switch (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5-2 Reserve Braking System (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5-3 Flashing Beacon (If Equipped) ....................................................31

3.5-4 Road Lights, Boom Lights & Work Lights (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5-5 Fire Extinguisher (If Equipped) ....................................................31

3.5-6 Back-up Sensor with Display Buzzer (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.5-7 Back-up Sensor/Camera with Monitor (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.6 Optional Attachments ..............................................................33

3.6-1 Side Tilt Carriage ...............................................................33

3.6-2 Swing Carriage ................................................................33

3.6-3 Block Forks ...................................................................34

3.6-4 Jib Boom .....................................................................34

3.6-5 Loader Bucket .................................................................35

3.6-6 Truss Boom ...................................................................35

3.6-7 Fork Positioner ................................................................36

3.6-8 Personnel Work Platform .........................................................36

Section 4 – Pre-operation ..................................................37

4.1 Operator’s Responsibility ...........................................................37

4.2 Visual & Daily Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

4.2-1 Labels .......................................................................38

4.2-2 Electrical .....................................................................38

4.2-3 Hydraulic .....................................................................38

4.2-4 Cylinders .....................................................................38

4.2-5 Mirrors .......................................................................39

4.2-6 Frame .......................................................................39

4.2-7 Engine Compartment ...........................................................42

4.2-8 Transmission .................................................................42

4.2-9 Boom ........................................................................43

4.2-10 Lifting Attachment ..............................................................43

4.2-11 Grease Fittings ................................................................43

4.2-12 Operator’s Cab ................................................................44

4.2-13 Operator’s Cab Controls .........................................................45

4.3 Function Tests ....................................................................46

4.3-1 Test Starter Operation ...........................................................46

4.3-2 Test Horn .....................................................................47

4.3-3 Test Lights (If Equipped) .........................................................47

4.3-4 Test Boom Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4.3-5 Test Attachment Functions .......................................................48

4.3-6 Test Frame Leveling and Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

SJ643 TH & SJ843 TH 216201ADA

4.3-7 Test Boom Interlock ............................................................49

4.3-8 Test Accelerator Pedal ..........................................................50

4.3-9 Test Reverse Alarm, Driving & Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3-10 Test Parking Brake .............................................................51

4.3-11 Test Steering ..................................................................52

4.3-12 Test Back-up Sensor with Display Buzzer (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.3-13 Test Back-up Sensor/Camera with Monitor (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.4 Operator’s Checklist ...............................................................54

Section 5 – Operation ......................................................55

5.1 Starting the Engine ................................................................56

5.2 Driving the Telehandler .............................................................56

5.2-1 Driving on Level Terrain .........................................................56

5.2-2 Driving on Slopes ..............................................................56

5.3 Steering the Telehandler ............................................................57

5.3-1 Four-wheel Steering ............................................................57

5.3-2 Front Steering (Two-Wheel) .......................................................57

5.3-3 Crab Steering .................................................................57

5.4 Operating the Boom ...............................................................58

5.4-1 Raising or Lowering Boom .......................................................58

5.4-2 Extending or Retracting Boom ....................................................58

5.5 Leveling the Telehandler ............................................................58

5.6 Tilting the Attachment ..............................................................58

5.7 Handling Loads ...................................................................58

5.8 Handling Loads at Ground Level .....................................................59

5.8-1 Picking up a Load ..............................................................59

5.8-2 Transporting a Load ............................................................59

5.8-3 Placing a Load ................................................................60

5.9 Handling Loads at Variable Heights ...................................................60

5.9-1 Picking up a Load ..............................................................60

5.9-2 Placing a Load ................................................................60

5.10 Parking and Shutting Down the Telehandler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5.11 DEUTZ Engine Data Display Module ..................................................62

5.11-1 Function Buttons ...............................................................62

5.11-2 Contrast & Illumination Settings ...................................................62

5.11-3 Engine Main Display ............................................................62

5.11-4 Quad Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.11-5 Graphic Display ...............................................................63

5.11-6 Error Messages ................................................................63

5.11-7 Display Configuration ...........................................................64

5.12 Use of the Capacity Charts ..........................................................66

5.12-1 Examples on Reading the Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.13 Attachments Installation and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

216201ADA SJ643 TH & SJ843 TH

5.13-1 Installing Attachments Using the Quick Attach Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5.13-2 Removing Attachments Using the Quick Attach Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

5.13-3 Adjusting Forks ................................................................69

5.13-4 Changing Forks ................................................................69

5.14 Slinging Loads ....................................................................70

5.15 Third-Party Attachments ............................................................70

5.16 Platforms for Elevating Personnel ....................................................71

5.16-1 Disabling Tilt Functions on Side Tilt Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.16-2 Disabling Swing Functions on Swing Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

5.16-3 Installing Personnel Work Platform Using Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.16-4 Platform Operation .............................................................75

Section 6 – Additional Procedures ...........................................77

6.1 Refueling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

6.1-1 Diesel Fuel ...................................................................77

6.2 Lifting Skyjack SJ643 TH & SJ843 TH .................................................78

6.3 Loading, Tie-downs and Transporting .................................................79

6.4 Towing the Telehandler .............................................................80

6.5 Using the Telehandler as a Tow Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

6.5-1 Towing Pin ...................................................................81

6.5-2 Pintle Hitch (If Equipped) ........................................................81

Section 7 – Specications ..................................................83

7.1 Standard and Optional Equipment ....................................................84

7.2 Specications and Features .........................................................85

7.3 Tire/Wheel Specications ...........................................................86

7.4 Recommended Fluids/Lubrications ...................................................87

Section 8 – Labels ........................................................89

8.1 Models SJ643 TH & SJ843 TH .......................................................90

Section 9 – Unique Skyjack Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

SJ643 TH & SJ843 TH 216201ADA

Section 1 – About Your Telehandler

1.1 Read and Heed

Skyjack is continuously improving and expanding

product features on its equipment, therefore,

specications and dimensions are subject to change

without notice.

1.1-1 Telehandler Denition

A material handler designed primarily as a fork truck

with a pivoting telescopic boom which enables it to

pick and place loads at distances as well as various

lift heights.

1.1-2 Purpose of Equipment

The Skyjack telehandlers are designed to lift, handle

and transport agricultural or industrial products by

means of specic attachments.

1.1-3 Use of Equipment

The telehandler is a highly maneuverable variable

reach rough terrain forklift. Lifting, handling and

driving must be on a at, level, compacted surface.

It can be driven over uneven terrain only when the

boom is fully lowered.

1.1-4 Manual

The operating manual is considered a fundamental

part of the telehandler. It is a very important way to

communicate necessary safety information to users

and operators. A complete and legible copy of this

manual must be kept in the provided weather-resistant

storage compartment on the telehandler at all times.

1.1-5 Operator

The operator must read and completely understand

both this operating manual and the hazard

identication label located on the telehandler and all

other warnings in this manual and on the telehandler.

Compare the labels on the telehandler with the labels

found within this manual. If any labels are damaged or

missing, replace them immediately.

Only trained and authorized personnel shall be

permitted to operate the telehandler.

The operator must be familiar with employer’s work

rules and related government regulations and be able

to demonstrate the ability to understand and operate

this make and model of telehandler in the presence of

a qualied person.

1.1-6 Service Policy and Warranty

Skyjack warrants each new product to be free of

defective parts and workmanship for the rst 2 years

or 3000 hours, whichever occurs rst. Any defective

part will be replaced or repaired by your local Skyjack

dealer at no charge for parts or labor. In addition,

all products have a 5 year structural warranty.

Contact the Skyjack Service Department for warranty

statement extensions or exclusions.

1.1-7 Ownership of Machine

Notify Skyjack of machine ownership. If you have sold

or transferred any machine, promptly notify Skyjack of

new owner’s contact information.

1.1-8 Optional Accessories

The Skyjack telehandler is designed to accept a

variety of optional accessories. These are listed under

Section 3.6. Operating instructions for these options

(if equipped) are located in Section 5 – Operation of

this manual.

For non-standard components or systems, contact

the Skyjack Service Department at:

: 800 275-9522

: 630 262-0006

Include the model and serial number for each

applicable telehandler.

216201ADA SJ643 TH & SJ843 TH

1.1-9 Scope of this Manual

1. This manual applies to the ANSI/ITSDF and

CSA versions of the SJ643 TH and SJ843 TH

telehandlers.

▪Equipment identied with “ANSI” meets the

ANSI/ITSDF B56.6-2016 standard.

▪Equipment identied with “CSA” meets the

CSA B335-15 standard.

2. CSA (Canada): Operators are required to

conform to national, territorial/provincial and

local health and safety regulations applicable to

the operation of this telehandler.

3. ANSI/ITSDF (United States): Operators are

required by the current ANSI standards to

conform to national, territorial/provincial and

local health and safety regulations applicable to

the operation of this telehandler.

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