SMA SBS3.7-10 Bedienungsanleitung

SBSxx-10-AT-PU-SG-xx-10 | 112919-00.01 | Version 1.0
SBS3.7-10 / SBS5.0-10 / SBS6.0-10
Replacing the Power Unit

SBSxx-10-AT-PU-SG-xx-102
ENGLISH Service Manual .........................................................................3
DEUTSCH Serviceanleitung......................................................................17
ESPAÑOL Instrucciones de servicio técnico............................................31
FRANÇAIS Manuel de service...................................................................45
ITALIANO Manuale di servizio ................................................................59

Table of Contents
SMA Solar Technology AG
Service Manual SBSxx-10-AT-PU-SG-xx-10 3
Table of Contents
1 Information on this Document................................................. 4
1.1 Validity........................................................................................................................ 4
1.2 Target Group.............................................................................................................. 4
1.3 Structure...................................................................................................................... 4
1.4 Levels of warning messages...................................................................................... 4
1.5 Symbols in the Document .......................................................................................... 5
1.6 Typographies in the document.................................................................................. 5
1.7 Designation in the document..................................................................................... 5
2 Safety Information ................................................................... 5
3 Overview of the Enclosure Parts............................................. 8
4 Checking the Firmware Version.............................................. 8
5 Disassembling the Defective Power Unit................................ 9
6 Mounting the New Power Unit ............................................... 11
7 Packaging the Defective Power Unit for Pick-Up .................. 14
8 Contact ...................................................................................... 14
ENGLISH

1 Information on this Document SMA Solar Technology AG
Service ManualSBSxx-10-AT-PU-SG-xx-104
1 Information on this Document
1.1 Validity
This document is valid for:
• SBS3.7-10 (SunnyBoyStorage 3.7)
• SBS5.0-10 (SunnyBoyStorage 5.0)
• SBS6.0-10 (SunnyBoyStorage 6.0)
1.2 Target Group
The tasks described in this document must only be performed by qualified persons. Qualified
persons must have the following skills:
• Knowledge of how to safely disconnect SMA inverters
• Knowledge of how batteries work and are operated
• Training in how to deal with the dangers and risks associated with installing, repairing and
using electrical devices, batteries and installations
• Training in the installation and commissioning of electrical devices and installations
• Knowledge of all applicable laws, standards and directives
• Knowledge of and compliance with this document and all safety information
• Knowledge of and compliance with the documents of the battery manufacturer with all safety
information
1.3 Structure
This document describes how to replace defective components. This document supplements the
documents that are enclosed with each product and does not replace any locally applicable
standards or directives. Read and observe all documents supplied with the product.
You can find a detailed manual of the product in PDF format at www.SMA-Solar.com.
1.4 Levels of warning messages
The following levels of warning messages may occur when handling the product.
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
ENGLISH

2 Safety Information
SMA Solar Technology AG
Service Manual SBSxx-10-AT-PU-SG-xx-10 5
NOTICE
Indicates a situation which, if not avoided, can result in property damage.
1.5 Symbols in the Document
Symbol Explanation
Information that is important for a specific topic or goal, but is not
safety-relevant
☐
Indicates a requirement for meeting a specific goal
☑
Desired result
✖
A problem that might occur
1.6 Typographies in the document
Typography Use Example
bold • Messages
• Terminals
• Elements on a user interface
• Elements to be selected
• Elements to be entered
• Connect the insulated
conductors to the terminals
X703:1 to X703:6.
• Enter 10 in the field
Minutes.
>• Connects several elements to be
selected • Select Settings > Date.
[Button]
[Key]
• Button or key to be selected or
pressed • Select [Enter].
1.7 Designation in the document
Complete designation Designation in this document
SunnyBoyStorage Inverter, product
2 Safety Information
This section contains safety information that must be observed at all times when working on or with
the product.
To prevent personal injury and property damage and to ensure long-term operation of the product,
read this section carefully and observe all safety information at all times.
ENGLISH

2 Safety Information SMA Solar Technology AG
Service ManualSBSxx-10-AT-PU-SG-xx-106
DANGER
Danger to life from electric shock due to live DC cables at the battery.
The DC cables connected to a battery may be live. Touching the DC conductors or the live
components leads to lethal electric shocks.
• Do not touch non-insulated cable ends.
• Do not touch any live components.
• Have the inverter and the battery mounted, installed and commissioned only by qualified
persons with the appropriate skills.
• Observe all safety information of the battery manufacturer.
• Prior to performing any work on the inverter or the battery, disconnect the inverter from all
voltage sources as described in this document.
• Wait five minutes before working on the inverter.
• If an error occurs, have it rectified by qualified persons only.
WARNING
Risk of burns due to electric arcs
Short-circuit currents in the battery can cause heat build-up and electric arcs.
• Disconnect the battery from all voltages sources prior to performing any work on the
battery.
• Observe safety information of the battery manufacturer when working on the battery or
inverter.
CAUTION
Risk of burns from hot surfaces
The surface of the inverter can get very hot. Touching the surface can result in burns.
• Mount the inverter in such a way that it cannot be touched inadvertently.
• Do not touch hot surfaces.
• Wait 30 minutes for the surface to cool sufficiently.
• Observe the safety messages on the inverter.
ENGLISH

2 Safety Information
SMA Solar Technology AG
Service Manual SBSxx-10-AT-PU-SG-xx-10 7
NOTICE
Damage to the enclosure seal in subfreezing conditions
If you open the product when temperatures are below freezing, the enclosure seals can be
damaged. Moisture can penetrate the product then.
• Only open the product if the ambient temperature is not below 0°C.
• If a layer of ice has formed on the enclosure seal when temperatures are below freezing,
remove it prior to opening the product (e.g. by melting the ice with warm air). Observe the
applicable safety regulations.
• Do not disassemble the PowerUnit unless the ambient temperature is at least 0°C (32°F)
and conditions are frost-free.
NOTICE
Damage due to sand, dust and moisture ingress
Sand, dust and moisture penetration can damage the product and impair its functionality.
• Only open the product if the humidity is within the thresholds and the environment is free of
sand and dust.
• Do not open the product during a dust storm or precipitation.
• Only disassemble the PowerUnit if a new PowerUnit is already available.
NOTICE
Damage due to cleaning agents
The use of cleaning agents may cause damage to the product and its components.
• Clean the product and all its components only with a cloth moistened with clear water.
NOTICE
Damage to the inverter due to electrostatic discharge
Touching electronic components can cause damage to or destroy the inverter through
electrostatic discharge.
• Ground yourself before touching any component.
ENGLISH

3 Overview of the Enclosure Parts SMA Solar Technology AG
Service ManualSBSxx-10-AT-PU-SG-xx-108
3 Overview of the Enclosure Parts
A
C
B
D
Figure 1 : Overview of the enclosure parts
Position Designation
A Power Unit
B Connection Unit
C Communication assembly
D Interface module of the battery
4 Checking the Firmware Version
1. Activate the user interface of the inverter (see the inverter manual).
2. Log into the user interface as an Installer.
3. Select the menu Device Configuration.
4. Check the installed firmware version. The firmware version must be up to date.
5. Update the firmware to the latest version if it is not up to date. To do this, download the current
update package at www.SMA-Solar.com and select the menu Settings > Perform firmware
update in the overview on the user interface, and load the saved update package and select
[Perform firmware update].
☑ The firmware version is being updated.
6. If the firmware version could not be updated, replace the PowerUnit without the current
firmware version.
ENGLISH

5 Disassembling the Defective Power Unit
SMA Solar Technology AG
Service Manual SBSxx-10-AT-PU-SG-xx-10 9
5 Disassembling the Defective Power Unit
Prior to disassembling the defective Power Unit, all connections between the Power Unit and the
Connection Unit must be severed. Only then can the Power Unit be removed from the Connection
Unit. All cables connected to the communication assembly can remain plugged in and do not need
to be removed to disassemble the PowerUnit.
Procedure:
1. DANGER
Danger to life due to high voltages
• Disconnect the inverter from voltage sources (see inverter manual).
2. Remove the terminal block with the connected DC
conductors from slot DC-in. To do this, unscrew the
screws using a flat-blade screwdriver (blade width:
4mm (5⁄32in)) and pull the terminal block out of
the slot. While doing so, only touch the terminal
block on the black enclosure.
3. Remove the terminal block with the connected AC
conductors from slot AC-out. To do this, unscrew the
screws using a flat-blade screwdriver (blade width:
4mm (5⁄32in)) and pull the terminal block out of
the slot.
4. If there is a switch and an outlet for secure power
supply operation connected, remove the terminal
block with the connected cable from the SPS slot. To
do this, unscrew the screws using a flat-blade
screwdriver (blade width: 3.5mm) and pull the
terminal block out of the slot.
ENGLISH

5 Disassembling the Defective Power Unit SMA Solar Technology AG
Service ManualSBSxx-10-AT-PU-SG-xx-1010
5. Pull the ribbon cable connecting the communication
assembly to the PowerUnit out of the
communication assembly.
COM SPS
AC-out
D-IN SPS
A B
M1
X1 X2 M2
ANT.
FCC ID: SVF-KP20
IC: 9440A-KP20
6. Pull the ribbon cable connecting the communication
assembly to the battery interface module out of the
battery interface module.
COM SPS
AC-out
D-IN SPS
A B
M1
X1 X2 M2
ANT.
FCC ID: SVF-KP20
IC: 9440A-KP20
Max. 30V DC
DISPLAY
BAT MFR USB
+
_
1
1
2
7. If the inverter is fitted with a padlock for theft
protection, open the padlock and remove it.
8. Using a Torx screwdriver (TX 25), unscrew the
screw M5x60 which fastens the inverter to the wall
mounting bracket.
9. Unscrew the two screws on the right and left side of
the PowerUnit with a Torx screwdriver (TX25) and
retain together with the washers for later use.
ENGLISH
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