SmarAct MCS2 Bedienungsanleitung

MCS2

USER MANUAL

www.smaract.com

tables or diagrams prohibited.

The information given in this document was carefully checked by our team and is constantly up-

dated. Nevertheless, it is not possible to fully exclude the presence of errors. In order to always

get the latest information, please contact our technical sales team.

SmarAct GmbH, Schuette-Lanz-Strasse 9, D-26135 Oldenburg

Phone: +49 (0) 441 - 800879-0, Telefax: +49 (0) 441 - 800879-21

Internet: www.smaract.com, E-Mail: info smaract.com

Document Version: 1.1.5

MCS2 User Manual

TABLE OF CONTENTS

1 Manufacturer Declarations .......................................................................................................... 5

1.1 Declaration of Conformity....................................................................................................... 5

1.2 Information, Warnings and Safety Instructions.................................................................... 6

1.2.1 Information – Intended Use ........................................................................................ 6

1.2.2 Danger – Hazardous Voltage....................................................................................... 6

1.2.3 Caution – Unpacking .................................................................................................... 7

1.2.4 Caution – Installation Instructions.............................................................................. 7

1.2.5 Caution – Connecting Instructions ............................................................................. 8

1.2.6 Caution – Disposal of Old Equipment ........................................................................ 8

1.2.7 Warranty and Liability .................................................................................................. 9

1.2.8 Life Support Policy........................................................................................................ 9

1.2.9 Note for USB Devices ................................................................................................... 9

2 Product Overview ........................................................................................................................... 10

2.1 MCS2 Main Controller .............................................................................................................. 11

2.1.1 I/O Modules................................................................................................................... 14

2.2 MCS2 Sensor Module............................................................................................................... 16

2.3 MCS2 Accessories ..................................................................................................................... 16

3 Installation and Operation ........................................................................................................... 17

3.1 Setting up the Device ............................................................................................................... 17

3.2 Ethernet Interface Conﬁguration............................................................................................ 18

3.2.1 Integrated Web Server ................................................................................................. 19

3.2.2 Hand Control Module .................................................................................................. 20

3.2.3 SmarActNetConﬁg Tool................................................................................................ 20

3.3 Finding An Unknown IP Address............................................................................................. 20

4 Technical Data ................................................................................................................................. 22

4.1 Status LED.................................................................................................................................. 22

4.2 MCS2 Main Controller Connectors ......................................................................................... 22

4.2.1 Power Supply Connectors ........................................................................................... 22

4.2.2 D-SUB-15 Connector for Sensor Module................................................................... 24

4.2.3 D-SUB-15-HD Connector for External Hand Control Module ................................. 24

4.2.4 USB Connector.............................................................................................................. 25

4.2.5 RJ-45 Connector for Ethernet Communication ......................................................... 25

4.2.6 BNC Connectors for Fast Digital Input/Outputs ....................................................... 26

4.2.7 D-SUB-37 Connector of Auxiliary I/O ......................................................................... 26

4.3 MCS2 Sensor Module Connectors.......................................................................................... 28

4.3.1 D-SUB-15 Positioner Connectors................................................................................ 28

4.4 MCS2 Electrical Speciﬁcations................................................................................................. 29

4.4.1 Positioner Driver Output ............................................................................................. 29

MCS2 User Manual

TABLE OF CONTENTS

4.4.2 Auxiliary Fast Digital Input/Outputs ........................................................................... 29

4.4.3 Auxiliary GP Digital Inputs/Outputs ........................................................................... 30

4.4.4 Auxiliary GP Analog Outputs ....................................................................................... 31

4.4.5 Auxiliary Fast Analog Inputs ........................................................................................ 32

4.4.6 Abbreviations ................................................................................................................ 34

MCS2 User Manual

1MANUFACTURER DECLARATIONS

1.1 Declaration of Conformity

according to DIN EN ISO/IEC 17050-1:2010

Manufacturer: SmarAct GmbH

Manufacturer’s Address: Schuette-Lanz-Strasse 9

26135 Oldenburg, Germany

The manufacturer hereby declares that the product

Product name: MCS2

Model Numbers: MCS2-C-xxxx, MCS2-S-xxxx, MCS2-H-xxxx,

MCS2-R19-xxxx, MCS2-MOD-xxxx

Product Options: all

complies – if installed in a compatible chassis from SmarAct and connected to a power

supply provided by SmarAct – with the following European directives:

2014/35/EC Low Voltage Directive

2014/30/EC EMC Directive

2011/65/EU RoHS Directive

The applied standards certifying the conformity are listed below:

Electromagnetic Emission: EN61000-6-3:2011, EN55011:2011 (Group 1, Class A)

Electromagnetic Immunity: EN61000-6-1:2007

Safety (Low Voltage Directive): EN61010-1:2011-07

July 3, 2018

Oldenburg, Germany

Axel Kortschack

Managing Director

MCS2 User Manual

1 MANUFACTURER DECLARATIONS

1.2 Information, Warnings and Safety Instructions

Please read the following information, warnings and safety instructions in this section carefully

before using the product. The symbols and labels in this manual have the following deﬁnitions:

Symbol Deﬁnition

This symbol identiﬁes conditions or practices that could result in damage to the

equipment or other property, and in extreme cases, possible personal injury or

death.

This symbol identiﬁes conditions or practices that involve potential electric shock

hazard.

1.2.1 Information – Intended Use

The SmarAct MCS2 controllers are designed to drive SmarAct positioners only. Never connect any

other equipment than SmarAct positioners to the MCS2 controller outputs.

SmarAct MCS2 controllers are laboratory equipment designed according to the safety require-

ments for electrical equipment for measurement, control and laboratory use (DIN EN 61010).

The MCS2 controller should be operated under the following environmental conditions:

•Indoor use only

•Altitude up to 2000 m

•Temperature range from 5 ◦C to 40 ◦C

•Maximum relative humidity 80% up to 31 ◦C, decreasing linearly to 50% relative humidity at

40 ◦C

•Degree of pollution: 2

Please use the provided power supply only. This is required to meet all design speciﬁcations.

1.2.2 Danger – Hazardous Voltage

The MCS2 controller described in this manual is capable of generating high output currents at high

voltages. They may cause serious or even lethal injury if used improperly. Therefore, the equip-

ment should only be operated by personnel that is adequately trained and educated to prevent

any improper use.

MCS2 User Manual

1 MANUFACTURER DECLARATIONS

Please note the following general accident prevention rules:

DANGER

•Never touch any part that might be connected to an output with a high voltage.

•Do not connect products from other manufacturers to the output connectors.

•Never use equipment that is damaged in any way.

•The MCS2 controller contains no user serviceable parts. Never open the hous-

ing. Procedures which require to open the housing must only be carried out

by authorized, qualiﬁed and trained personnel.

Output connectors with dangerous signals are labeled with the following symbol:

WARNING

The Sensor Modules connected to these output connectors have pins with a high

voltage, too.

1.2.3 Caution – Unpacking

Please be careful when unpacking the MCS2 controller. Inspect the MCS2 controller for signs of

damage and only use equipment that shows no signs of damage. In case of any damage, contact

SmarAct for replacement. Please save all packing materials in case you would like to transport or

ship the product again.

1.2.4 Caution – Installation Instructions

The MCS2 controller must be installed horizontally with 3 cm air circulation area behind the fan.

Insuﬃcient air ﬂow can cause overheating, which can result in a limited functionality of the con-

troller.

If you are using an OEM version of an MCS2 controller, the controller board must be installed in

such a way, that free air convection can be achieved. Insuﬃcient ventilation will cause overheating

and premature failure. Therefore forced air cooling, for example in a rack with a fan, is preferred.

Make sure that no part of the MCS2 OEM controller board other than the required connectors can

be touched after ﬁnal installation. Please take care to meet all applicable requirements concerning

electrical equipment in your regulatory domain.

MCS2 User Manual

1 MANUFACTURER DECLARATIONS

CAUTION

Avoid touching any circuit components, pins or PCB traces, as these components

are ESD-sensitive devices.

Please touch the OEM boards on their edges only during handling and installation. Discharge

any static charge on your body by touching a grounded object prior to the handling of the MCS2

controller board. If not installed, place the MCS2 controller boards only on conductive surfaces,

such as ESD- safe transport containers (envelopes or foam).

Only apply power to the MCS2 OEM controller board if it is installed in the intended housing. Never

apply power to a MCS2 OEM controller board if any other part than the required connectors can

be touched.

1.2.5 Caution – Connecting Instructions

Never use any other connecting cables than the connecting gear that you obtained from SmarAct.

Never use any third party adapters or cables. This can cause failure or malfunction.

NOTICE

When removing the USB or Ethernet cable, all positioners will be stopped imme-

diately as a safety precaution.

1.2.6 Caution – Disposal of Old Equipment

According to the EU directive 2012/19/EU, as of August 13th, 2012, electrical and electronic equip-

ment may not be disposed of with other wastes in the member states of the European Union.

SmarAct respects the manufacturer’s product responsibility and will take care of environmentally

correct disposal of old SmarAct products free of charge.

To dispose of old SmarAct equipment, you can return it to SmarAct to the following address

postage-free:

SmarAct GmbH

Schuette-Lanz-Strasse 9

26135 Oldenburg, Germany

WEEE-Reg.-Nr.: DE 47992153

MCS2 User Manual

1 MANUFACTURER DECLARATIONS

1.2.7 Warranty and Liability

The General Terms and Conditions of Sale and Delivery from SmarAct GmbH always apply. These

conditions are available to the operator upon signing the contract, placing an order or at http:

//www.smaract.com/site-notice/. No warranty or liability claims may be made in the event

of injury to persons or damage to property if this has arisen from one or more of the following:

• Improper use of the unit,

•incorrect assembly, startup and operation,

•operation with defective and/or non-functional safety and protective devices,

•failure to comply with the information in the operating instructions regarding safety, trans-

port, storage, mounting/installation, commissioning, operation and maintenance of the unit,

•incorrectly or unauthorized repairs,

•unauthorized modiﬁcations to the device,

•inadequate monitoring of parts which are subject to wear,

•damage caused by exposure to water, e.g. condensation water formation, where this is

outside the responsibility of SmarAct GmbH,

•the eﬀect of foreign bodies or mechanical damage,

•disastrous occurrences,

•force majeure.

Please refer to section 1.2.6 for the contact address for claims under warranty, repair and replace-

ment service.

1.2.8 Life Support Policy

SmarAct GmbH does not authorize or warrant any of its products for use in life support systems,

without the speciﬁc written consent of SmarAct GmbH.

Life support systems are equipment intended to support or sustain life, and whose failure to per-

form, when properly used in accordance with instructions provided, can be reasonably expected

to result in personal injury or death.

1.2.9 Note for USB Devices

Devices with a USB interface operate stable even under conditions where electric transients occur.

However, the USB connection to the device may fail from the perspective of the connected host

device. In this case a reconnect must be issued by the software application to continue operation.

A special APIproperty may be conﬁgured to perform an auto-reconnect in these situations. Please

refer to the MCS2 Programmer’s Guide for detailed information.

MCS2 User Manual

2PRODUCT OVERVIEW

This document is a user manual for the SmarAct Modular Control System 2 (MCS2) which is de-

signed to drive piezo based SmarAct stepping actuators.

For the general concepts of controlling the MCS2 by software as well as for a description of the

application programming interface (API) please refer to the MCS2 Programmers Guide.

Each MCS2 control device consists of the following components:

•MCS2 Main Controller

The main controller has the following tasks:

–process commands from the hand control module or from the user application soft-

ware

–read in the sensor data from the integrated position sensors (via sensor module)

–perform closed-loop position control

–drive the positioners

Each MCS2 controller is equipped with a USB or Network Interface and can be controlled by

software running on a PC.

•MCS2 Sensor Module

The positioners may be equipped with integrated sensors to perform closed-loop positioning

control. For this, a sensor module preprocesses the sensor data and delivers the digitized

data to the main controller. Alternatively, a SmarAct PicoScale interferometer can be used

as a sensor module. Each sensor module can handle up to three positioners.

•Hand Control Module (optional)

The MCS2 oﬀers easy and ready-to-go control by joysticks and control knobs - without the

need of complex installation procedures or software development. The Hand Control Mod-

ule may be integrated into the main controller or placed inside a separate (external) housing.

•I/O Module (optional)

The MCS2 can be equipped with I/O modules that provide digital and analog inputs and

outputs. Fast digital outputs can be used to trigger external devices on speciﬁc internal

events of the main controller (e.g. Position Reached). Digital device inputs allow to trigger

the MCS2 by an external device for example to perform an Emergency Stop or to synchronize

data streaming. General purpose digital inputs and outputs provide control signals to switch

lights, relays, dispensers, etc. or to read the state of safety switches, light barriers, etc. Ana-

log inputs can be used to read analog voltage signals from external devices. The controller

supports to feed these signals into the control loop. Closed loop operation depending on

external sensor signals can be implemented with this feature.

MCS2 User Manual

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