SMC Networks EX510-GDN1 Bedienungsanleitung

URLhttp://www.smcworld.com

Reduced wiring system

DeviceNet Compatible GW unit

Operation Manual

EX510

GDN1

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SAFETY 2

Product Summary 7

Name of Parts / Accessories 8

Dimensions 9

Settings 10

Specifications 12

Wiring 13

Display/ Switch Setting 20

Troubleshooting 24

Table of Contents

Thank you for purchasing the SMC reduced wiring system EX510

series.

Please read this manual carefully before operating the digital

pressure switch and make sure you understand the digital

pressure switch, its capabilities and limitations.

Please keep this manual handy for future reference.

OPERATOR

•This operation manual has been written for those who have

knowledge of machinery and apparatuses that use reduced

wiring units and have full knowledge of assembly, operation

and maintenance of such equipment.

•Please read this operation manual carefully and understand it

before assembling, operating or providing maintenance service

to the actuator.

Phone

AUSTRIA / (43) 2262-62 280 ITALY / (39) 02-92711

BELGIUM / (32) 3-355 1464 NETHERLANDS / (31) 20-531 8888

CZECH REP. / (420) 5-414 24611 NORWAY / (47) 67 12 90 20

DENMARK / (45) 70 25 29 00 POLAND / (48) 22-548 50 85

FINLAND / (358) 9-859 580 PORTUGAL / (351) 2 610 89 22

FRANCE / (33) 1-64 76 1000 SPAIN / (34) 945-18 4100

GERMANY / (49) 6103 4020 SWEDEN / (46) 8-603 0700

GREECE / (30) 1- 342 6076 SWITZERLAND / (41) 52-396 3131

HUNGARY / (36) 1-371 1343 TURKEY / (90) 212 221 1512

IRELAND / (353) 1-403 9000 UNITED KINGDOM / (44) 1908-56 3888

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SAFETY

Do not operate beyond specification range.

Fire, malfunction or damage can result.

Only use the unit after confirming the specification.

Do not use the product in the environment with possible

presence of flammable, explosive or corrosive gas with the

product.

Fire, explosion or corrosion can result. This unit does not have an

explosion proof construction.

Do not disassemble, modify (including change of printed

circuit board) or repair.

An injury or failure can result.

These instructions must be followed when using the

product in an interlocking circuit:

•Provide double interlocking by another system such as

mechanical protection

•Check the product regularly to ensure proper operation

Otherwise a malfunction can cause an accident.

These instructions must be followed while carrying out

maintenance work:

•Turn off the power supply

•Stop the supplied air, exhaust the residual pressure and

verify the release of air before performing maintenance

Otherwise it can cause injury.

This manual contains essential information for the protection of

users and others from possible injury and property damage. To

ensure correct handling, please follow the instructions.

Please check that you fully understand the meaning of the

following messages (signs) before going on to read the text, and

always follow the instructions.

Please read the operation manuals of related apparatus and

understand it before operating the unit.

Read this manual and follow its instructions. Titles such as

WARNING, CAUTION and NOTE, will be followed by

important safety information which must be carefully followed.

IMPORTANT MESSAGES

Indicates a potentially hazardous situation

which could result in death or serious

injury if you do not follow instructions.

Gives you helpful information.

Indicates a potentially hazardous

situation which if not avoided, may result

in minor injury or moderate injury.

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Note

The direct-current power supply should be a UL approved power

supply.

1. Limited voltage current circuit in accordance with UL508.

A circuit which power is supplied by the secondary coil of a

transformer that meets the following conditions.

•

Maximum voltage (with no load): less than 30Vrms (42.4V peak)

•

Maximum current :(1)less than 8A(including when short circuited)

(2)limited by circuit protector (such as fuse)

with the following ratings.

2. A circuit using max. 30 Vrms or less (Class-2 circuit), which

power is supplied by Class-2 power supply unit in accordance

with UL1310 or Class-2 power supply unit in accordance with

UL1585.

Follow the instructions given below when handling your unit.

Failure to follow instructions may damage the unit.

• Operate the unit within the specified voltage range.

• Leave space around the unit for maintenance.

•Do not remove labels.

•Do not drop, hit or apply excessive shock to the unit.

•Follow the specified tightening torque.

•Do not bend or apply tensile force to cables, or apply force by

placing heavy load on them.

•Connect wires and cables correctly.

•Do not connect wires while the power is on.

No load voltage (V peak)

0to 20 [V]

Above 20 to 30 [V]

Max. current rating (A)

5.0

100/peak voltage

SAFETY (continue)

Execute a performance inspection after completing the

maintenance check.

Please do not use if there is any error.

There is a possibility that safety cannot be secured due to the

malfunction not intended.

Provide grounding for correct operation and improved

noise resistance of the unit.

The unit should be individually grounded with a short cable.

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Product Summary

System structure

Power supply

for output

Power supply

for input and

controlling GW

24VDC

GW unit

Input unit

(e-con 8 pcs type)

Input unit

(e-con 16 pcs type)

(connecting to 4 set maximum) Branch cable

(EX510-FC

)

Valve manifold

with SI unit

(connecting to 4

set maximum)

Connecting to bus

at upper level

(DeviceNet)

•Do not lay wires or cables with power cable or high-voltage

cable in the same wiring route.

• Verify the insulation of wiring.

•Take proper measurements against noise such as noise filter

when the unit is incorporated in equipment or devices.

•

Select the proper type of protection according to the environment

of operation.

• Take sufficient shielding measures when installing at a following

place.

(1) A place where noise due to static electricity is generated

(2) A place where electric field strength is high

(3) A place where there is radioactive irradiation

(4) A place near power line

• Do not use the product close to a place where electric surges

are generated.

• Use a unit equipped with surge absorber when a surge-

generating load such as a solenoid valve is driven directly.

• Prevent foreign matter such as remnant of wires from entering

this product.

• Do not expose the unit to vibration and impact.

• Keep the specified ambient temperature range.

•Do not expose the unit to heat radiation from a heat source

located nearby.

• Use a precision screwdriver with small flat blade when setting

DIP switch.

• Perform maintenance and check regularly.

• Perform a proper functional check.

• Do not clean the product with chemicals such as benzene and

thinner.

SAFETY (continue)

The GW unit connects to the installation using the DeviceNet

fieldbus standard. The input/output modules are addressed from

DeviceNet via the GW unit.

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98 9

Dimension (in mm)

25.7

COMA

COMB

COMC

COMD

OUTPUTINPUT

60 80

PWR

(V)

PWR

BUS

Name of Parts / Accessories

Communication

connector for

DeviceNet (1pc)

Power supply

connector

(2 pcs)

Accessory

910

No.

Parts Purpose

1Communication

socket (BUS)

Connect to DeviceNet line with an accessory

connector for DeviceNet ( ). *

2Power supply

socket (PWR(V))

Supplying power for output instruments

such as a solenoid valve with an accessory

connector ( ). *

3Power supply

socket (PWR)

Supplying power for controlling GW and for

input instruments such as a sensor with an

accessory connector ( ). *

GW unit side branch

connector (for input)

Connecting an input unit etc. by using

branch cables (EX510-FC )

GW unit side branch

connector (for output)

Connecting SI unit (manifold valve) etc. by

using branch cables (EX510-FC )

6PE terminal Used for grounding

7Mounting hole

Used when a unit is mounted with 2 M4 screws.

DIN rail mounting slot

Used when

a unit

is mounted to DIN rail.

9Display/ setting

switch area

Setting switch such as LED display of unit

state, MAC ID, Baud rate and I/O point.

*Note: For wiring method, see "Wring" in the "Technical Specifications".



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1110

RemovalMounting

Claw 1

Claw 2

Put Claw 1 of the body under DIN rail and push it upward. Push

down Claw 2 to the opposite rail until the claw clicks securely on

to rail.

(Mounting procedure and )

For removing, lever up the DIN rail fixing plate of the body with a

flat blade screwdriver, and remove it by tilting Claw 2 side forward.

(Removal procedure and )

Settings

DIN rail installation

DIN rail

Perspective drawing (tolerance

0.2)

Screw installation

Tightening torque : 0.8N

PWR

(V)

PWR

BUS

PWR

(V)

PWR

BUS

OUTPUT

INPUT

70 5

54 5

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1312

Power supply

for output

Power supply

for input and

controlling GW

(Brown)

Internal circuit

DC-DC

converter

(isolated)

CAN_L

Drain

CAN_H

COM A

+24V

TD+

+24V

RD+

COM D

+24V

TD+

+24V

RD+

+24V

OUTPUT INPUT OUTPUT INPUT

DC-DC

converter

(uninsulation)

CAN

Transceiver

Communication

part isolated

circuit

(Photo-coupler)

Specifications

Basic specifications

Compatible system

Slave type

DeviceNet Release 2.0

Group2 Only Server

MAC ID setting 0 to 63

Rated voltage

Range of

power supply

voltage

24VDC

Power supply for input and controlling GW : 24VDC 10%

Power supply for output:24VDC+10%/-5%

(Warning for voltage drop is given at approx. 20V)

Power supply for DeviceNet : 11 to 25VDC

Rated current

Input/ output

point

Power supply for input and controlling GW : 4.1A

(Inside GW unit: 0.1A, input unit: 4A)

Current for output: 6A

Power supply for DeviceNet : 50mA

Input point: Max. 64 / Output point: max. 64

(Changeable by switch settings)

Bus for upper level Wiring

Internal circuit

Baud rate

Thin cable

125kbps

500m or less

Thick cable

100m or less

250kbps

250m or less 100m or less

500kbps

Max. length

of Network

156m or less

Note: Max. extended cable length is 6m.

78m or less 39m or less

Total extended cable

length

Number of branches for

input/ output

4 branches for input

4 branches for output

Communication type

Communication protocol: dedicated for SMC

Baud rate : 750kbps

Lower level bus

Max. 1A per branch

Branch current for output

Max. 1.5A per branch

Branch cable length

At 0.75A per branch : 20m or less

At 1.0A per branch : 16m or less

At 1.5A per branch : 10m or less

Branch current for input

Device information

Vender code : 7 (SMC Corp.)

Product type : 12

Product code : 100

Applicable message

Duplicate MAC ID Check Message

Group2 Only Unconnected Explicit Message

Explicit Message, Poll/ I/O Message

I/O message size Input: Max. 8byte, Output: Max. 8byte

(Changeable by switch settings)

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1514

Branch cable wiring

The wiring between each unit should use branch cables, and be

connected with branch connectors.

The SI unit and input unit have 2 branch connectors each.

Pressure welding for branch connector

The method of pressure assembly of the branch connector is

explained.

(1) Components

Pin no.

display

Insulating cap

Cover



Body

Branch cable

Brown Black

White

Blue

(2) Working procedure

Set a branch cable in the cover.

1)Set the brown wire of the branch

cable so that it matches to pin #1.

2)Push the 4cable ends securely

against insulating cap in cover.

Wiring (continue)

Pin #1:

Brown wire

Hole for

fixing latch Latch Pin #1:

Brown wire

Tentative fixing to the body

Fit 4 latches on the body to 4

ditches on the cover, and press

them until the latch engages to

the level 1.

Press fitting

Press the cover to the

body with suitable priers.

EX510

4 branches for input

4 branches for output

Branch cable

To SI unit

To Input unit

Branch connector

at GW unit side Branch connector

at cable side

COM D

COM C

COM B

COM A

Wiring of branch cables

Insert branch connector on the table side from the bottom (COM

A, B, C, D of branch connector of GW unit side).

Note)

Check the color of the wires printed on the branch connector

and the color of the cables are the same.

3)Fold the cover so that the

branch cable is trapped

between the cover.

4)Fix the latch tip by

inserting through the hole

for the fixing latch.

Confirmation

Check that all of the 4 latches

are fully engaged.

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Black Blue White RedDrain

CAN_L

Drain

CAN_H

V+

Terminating resistor

Black Blue White RedDrain

CAN_L

Drain

CAN_H

V+

Communication connector

for DeviceNet

Drawing1

Drawing2

Drawing3

Wiring (continue)

Communication wiring

Connect DeviceNet dedicated cables to the communication

connector for DeviceNet.

(1)Make sure to connect the signal cables to designated pins

(Refer to Drawing 1). And tighten the connector surely to 0.5 to

0.6Nm tightening torque.

(3)Refer to Drawing 3 about how to connect to the unit.

(2)Make sure to connect a "terminating resistor" between

"CAN_H"-"CAN_L" to the units at both ends of the system.

(Refer to Drawing 2).

Terminating resistor :

121 1%, 1/4W

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