SMC Networks EX500 Series Bedienungsanleitung

Reduced wiring system

EX500

GMJ1

Instruction Manual

CC-Link Compatible GW Unit

URLhttp://www.smcworld.com

EX##-OMI0026

Thank you for purchasing the SMC reduced wiring system EX500 series.

Please read this instruction manual carefully and understand the contents before

use so that you can operate this unit safely and correctly.

Please keep this manual handy for future reference.

SAFETY ..........................................................................................................2

Product Summary............................................................................................5

EX500

Part Names...................................................................................................6

Dimensions ...................................................................................................7

Installation.....................................................................................................7

Specification..................................................................................................8

Wiring............................................................................................................9

Display/Switch setting.................................................................................18

SI Unit

Part Names.................................................................................................21

Dimensions .................................................................................................22

Mounting/Wiring..........................................................................................23

Specification................................................................................................24

Display ........................................................................................................25

Input Unit Manifold

Part Names.................................................................................................26

Dimensions .................................................................................................27

Installation...................................................................................................28

Specification................................................................................................29

Wiring..........................................................................................................30

Display ........................................................................................................31

EX9 Series General Purpose Output Block

Part Names.................................................................................................32

Dimensions .................................................................................................33

Mounting .....................................................................................................34

Wiring..........................................................................................................35

Specification................................................................................................37

Display .......................................................................................................38

Option............................................................................................................39

Troubleshooting.............................................................................................40

Appendix Table .............................................................................................41

OPERATOR

This instruction manual has been written for those who have knowledge of

machines and equipments that use reduced wiring system as well as the

sufficient knowledge to assemble, operate, and maintain such devices.

Before performing assembly, operation and/or maintenance, please read

this manual carefully and understand the contents.

Contents

2 3

SAFETY

The body of unit and this manual contain the essential information for the protection of

users and others from possible injury and property damage and to ensure correct

handling.

Please check that you fully understand the definitions of the following messages

( symbols ) before going on to read the body of this manual, and always follow the

instructions.

Please also read the instruction manuals etc. of related machines and equipments and

understand the contents before use.

IMPORTANT MESSAGES

Indicates a potentially hazardous situation that could result in

death or severe injury if you do not follow instructions.

Read this manual and follow its instructions. Signal words such as WARNING,

CAUTION and NOTE will be followed by important safety information that must be

carefully reviewed.

Indicates a potentially hazardous situation that, if not avoided,

may result in minor injury or moderate injury.

Gives you helpful information.

NOTE

Do not disassemble,

modify ( including modification of printed circuit board ) or repair.

Otherwise injury or failure can result.

Do not operate beyond specification range.

Otherwise fire, malfunction or damage to the reduced wiring system can result.

Confirm the specifications before operation.

Do not operate in atmosphere of flammable/explosive/corrosive gas.

Otherwise fire, explosion or corrosion can result.

This reduced wiring system is not explosion-proof type.

For use in interlock circuit:

Provide double interlock system by adding different type of protection

( such as mechanical protection ).

Check that the interlock circuit is working normally.

Otherwise accident caused by malfunction can result.

Before performing maintenance:

Turn off power supply.

Stop air supply, exhaust compressed air in piping, and confirm the release to

atmosphere.

Otherwise injury can result.

Conduct proper functional inspection after completing maintenance.

In the case of abnormality such as unit does not work normally, stop the operation.

Otherwise safety cannot be assured due to unintended malfunction.

Avoid mixing of CC-Link dedicated high-performance cable and other cables (

CC-Link dedicated cable and/or Version 1.10 compatible CC-Link dedicated

cable ).

Mixing can hinder normal data transmission and cause trouble.

Provide grounding to improve safety and noise resistance of reduced wiring sys-

tem.

Provide grounding as close to the unit as possible to shorten distance for grounding.

1. UL508-compatible limited voltage/current circuit

A circuit using the secondary coil of an insulating transformer that meets following condi-

tions as power source.

Maximum voltage ( at no load ):30Vrms ( 42.4Vpeak ) or below

Maximum current: ( 1 ) 8A or less ( including when short-circuited )

( 2 ) When limited by the circuit protector ( such as fuse )

having the following rating.

2. UL1310-compatible Class 2 power supply unit or circuit of max. 30Vrms ( 42.4Vpeak ) or

less using a UL1585-compatible Class 2 transformer as power source. ( Class 2 circuit )

No-Load Voltage ( Vpeak ) Max. Current Rating ( A )

0 to 20 [V] 5.0

Above 20 [V] to 30 [V] 100/peak voltage

Handling precautions

Use the following UL-recognized DC power supply to combine with.

4 5

SAFETY ( continued )

Follow the instructions given below when handling your reduced wiring system.

Otherwise a damage or failure to cause a malfunction can result.

Operate the reduced wiring system at the specified voltage.

Reserve space for maintenance.

Do not remove any name plate or label.

Do not drop, hit or apply an excessive shock to the unit.

Follow the specified tightening torque.

Do not apply any excessive force to cables by repeated bending, tensioning or placing a

heavy object on the cables.

Connect wires and cables correctly.

Do not perform any wiring work while the power is on.

Do not use the reduced wiring system on the same wiring route as the power line or high

voltage line.

Confirm the insulation of wiring.

Perform the power supply wiring by dividing into two lines ---- one is for power supply for out-

put and the other is for power supply for input and controlling GW/SI.

Take sufficient measures against noise such as noise filter when incorporating the reduced

wiring system into a machine or equipment.

Connect the shield wire of the dedicated cable for CC-Link to "SLD" of each unit.

Mount a terminal plug or a waterproof cap on each unused M12 connector for input/output

( communication connector, communication ports A - D, and power supply for input and

controlling GW/SI ).

Take sufficient shielding measures when operating the product in any of the following places.

( 1 ) A place where noise due to static electricity etc. is generated

( 2 ) A place of high electric field strength

( 3 ) A place where exposure to radioactivity is possible

( 4 ) A place near power cable

Do not operate the product in a place where there is a source of surge.

Use a surge absorbing element built-in type to directly drive the load that generates surge

voltage such as solenoid valve.

Prevent any foreign matter such as remnant of wires from getting inside the product when

opening the station number switch protective cover.

Install the reduced wiring system in a place free from vibration and impact.

Operate the product in the specified ambient temperature range.

Do not use in a place to be affected by the radiant heat from a surrounding heat source.

Set the DIP switch and rotary switche by using a sharp-pointed watchmakers screwdriver

etc.

Perform the maintenance regularly.

Conduct an appropriate functional inspection after completing the maintenance.

Do not use chemicals such as benzin and thinner to clean the product.

Product Summary

System configuration

GW unit Manifold valve 

with SI unit

( SV/VQC series )

Input unit

manifold

BUS adapter

Power supply

connector cable

( DC24V for solenoid

valves/output, DC24V for

input and controlling GW/SI )

Branch cable

with M12 connector Branch cable

with M12 connector

Input unit manifold

Manifold valve

with SI unit

( SV/VQC series )

The reduced wiring system is connected to various kinds of fieldbus and realizes the

reduced wiring and decentralized installation of I/O devices . The signals to/from

fieldbus are exchanged by GW unit, and the signals to/from decentralized I/O devices

are collected and delivered by GW unit.

The maximum number of connections of manifold valve/Input unit manifold is

16/branch x 4 branches = 64 points each for output and input.

As the cables with connectors are used for all wiring between devices, the system

complies with the IP65 environment.

6 7

EX500 Part Names

Accessory

Communication

connector

Note1: For wiring method, refer to subsection "Wiring" ( page 9 ) of section "EX500" in this

manual.

Note2: For display and setting method, refer to subsection "Display/Switch Setting" ( page 18 )

of section "EX500" in this manual.

Power supply connector

Communication port A

( COM A )

Communication port B

( COM B )

Communication port C

( COM C )

Communication port D

( COM D )

Display

Connect with CC-Link line by using the accessory

bus adapter . ( Note1 )

Name

No.

Application

Supply power for output devices such as solenoid

valve, for input devices such as sensor, and for

controlling GW/SI by using power supply connector

cable. ( Note1 )

Display the power supply status and communication

status with PLC. ( Note2 )

Station number switch

protective cover Set station numbers and transmission speed by

using the switches under this cover. ( Note2 )

Connect SI unit ( manifold valve ) or Input unit by

using branch cable with M12 connectors. ( Note1 )

Dimensions ( unit: mm )

160

136

48.8

93.5 or less

EX500 body

unit side

OUT

36.5

18.5

Cutout Dimensions for Mounting (Tolerance : 0.2)

148

68 5

4 M5

*Tightening torque : 

 (1.5 0.2 ) Nm

Bus adapter ( accessory )

Installation ( unit: mm )

Thread mounting

Secure at four positions with screws with head diameter of 5.2 or more and thread

length of 15mm or more.

8 9

Specification

Basic specifications

Rated voltage DC24V

Range of power

supply voltage Power supply for input and controlling GW/SI: DC24V 10%

Power supply for output: DC24V+10%/-5% ( Voltage drop

warning at around 20V )

Rated current Power supply for input and controlling GW/SI: 3.0A

Inside GW unit: 0.2A

Input device and SI control section: 2.8A

Power supply for solenoid valves and output: 3A

Number of input/

output points Input point: max. 64/Output point: max 64

Higher-level bus

Compatible system CC-Link Ver.1.10 ( Note )

Lower-level bus

Number of branches for

input/output 4 branches ( 16 points/branch ) for input

4 branches ( 16 points/branch ) for output

Communication method Protocol: Dedicated for SMC

Speed: 750kbps

Branch current for input

( Note ) Max. 0.5 [A] per branch ( when SI unit and input

devices are connected )

Branch current for output Max. 0.65 [A] per branch

( when SI unit EX500-S 01 is connected )

Max. 0.75 [A] per branch

( when SI unit EX500-Q is connected )

Branch cable length 5m or less per branch

( total extended length: 10m or less )

Number of stations occupied

Station type

3 stations

Remote device station

Transmission speed

156kbps 625kbps 2.5Mbps 5Mbps 10Mbps

Cable length between stations

Maximum extended cable length

20cm or more

1200m 900m 400m 160m 100m

Note: The data shown above are those when all devices, cables, etc. are Ver. 1.10- compati-

ble. For other connection and details, please contact CC-Link Partner Association.

Wiring

The wirings are described in the following order.

Communication wiring: Connection with CC-Link line

Power supply wiring: Connections of power supplies for solenoid

valves/output devices, and for input

devices and controlling GW/SI

Bus

adapter

OUT

SLD 2

DB 3

DG 4

DC-DC

converter

(insulation)

0V 2

+24V 3

0V 4

+24V 5

Power supply

connector

Power supply

for output

Power supply

for input and

controlling GW/SI

1RD+

2RD -

3TD+

4TD -

5+24V

60V

7+24V

80V

COM A

1RD+

2RD -

3TD+

4TD -

5+24V

60V

7+24V

80V

COM D

Communication

connector

Internal circuit

()

Note: Total value of maximum current consumption and maximum load current of input devices

to connect.

Branch wiring: Connection from GW unit to SI unit or Input unit

10 11

Wiring ( continued )

Communication wiring

Align with key groove, plug the

bus adapter into the communication

connector.

Tighten the lock nut by turning it

clockwise by hand, and confirm that the

connector does not move.

Connect the cables with CC-Link communication

connectors to the mating CC-Link communication

connectors ( bus adapter ) as shown below.

Cable connection

Align the key groove with the IN

connector ( plug ) of the bus adapter of

GW unit, fit on the CC-Link communication

cable ( socket ).

Tighten the lock nut on cable side by

turning it clockwise by hand.

Confirm that the connector portion does not move.

Similar to the above, connect the other

communication cable ( plug ) to the

OUT connector of the bus adapter.

If this EX500 is the terminal of CC-Link

connection, connect the terminal resistor.

Refer to "Connection of terminal resistor"

( page 12 ) in this manual.

Avoid the mixing of CC-Link dedicated high-performance cable and other cables

( CC-Link dedicated cable and/or Version 1.10 compatible CC-Link dedicated

cable ).

The mixing can hinder the normal data transmission and cause a problem.

Pin layout and connection diagram of cable with CC-Link communication connectors

Connect the communication cable with socket-type M12 connector on IN side and plug-

type M12 connector on OUT side.

For cable to be used, refer to "Appendix Table" ( page 41 ) in this manual.

IN side

SLD

DB

DG

1

2

3

Shield

White

Yellow

Blue

Connection Diagram

OUT side

Connection Diagram

SLD

DB

DG

DA

1

2

3

4

Shield

White

Yellow

Blue

M12

14.9

NOTE

Connect the shield wire of CC-Link dedicated cable to "SLD" of each unit.

1 2

4 3

OUT

2 1

3 4

Bus adapter

12 13

Connection of terminal resistor

To the units at both ends of CC-Link system, be sure to connect terminal resistors.

Connect the terminal resistor between "DA" and "DB".

Terminal

resistor Terminal

resistor

SLD

(Blue)

(White)

(Yellow)

CC-Link

dedicated

cable

Master unit DA

SLD

Remote unit DA

SLD

Local unit

CC-Link

dedicated

cable

For CC-Link system, the type of terminal resistor to connect differs depending on the

cable to use. Refer to the following table.

CC-Link dedicated cable

Ver.1.10-compatible CC-Link dedicated cable

CC-Link dedicated high-performance cable

110 1/2W ( brown, brown, brown )

130 1/2W ( brown, orange, brown )

Cable type Terminal resistor

If this EX500 is the terminal of CC-Link connection, connect the terminal resistor to

"OUT" side of the bus adapter. There are two types of terminal resistors depending

on the cable to use. Refer to the following table and select an appropriate terminal

resistor.

Cable to use

Ver.1.10-compatible CC-Link

dedicated cable

CC-Link dedicated cable

( 110 , 1/2W )

CC-Link dedicated

high-performance cable

( 130 , 1/2W )

Manufacturer Model

Color of molded

portion

Model

Color of molded

portion

Correns

VA-4DCC-110

Black

Woodhead

Japan CC100 Gray

VA-4DCC-130

Gray

Wiring ( continued )

Power supply wiring

Connect the power supply connector cable to the power supply connector of GW unit.

There are two types of cables different in connector shape ---- straight type and angle

type. With this cable, the power is supplied to the output devices such as solenoid

valve, and the input devices such as sensor, and for controlling GW/SI. Therefore, there

is no need to supply the power to other units individually.

When selecting the power supply, refer to "Handling precautions" ( page 3 ) in this manual.

Cable connection

Align the key groove with the power supply

connector ( plug ) of GW unit, plug in the power

supply cable ( socket ).

Tighten the lock nut on cable side by turning it

clockwise by hand.

Confirm that the connector portion does not move.

Pin layout and connection diagram of power supply connector cable for ( unit: mm )

( Pin layout and connection diagram are common to all cables. )

4 3

Socket Connector Pin Layout

Straight connector Type Angle connector Type

EX500-AP -S EX500-AP -A

M12 M12

14.9

30 5

50 31.3

28.3

30 5

Pin No.

1Cable color: Signal name

Brown: 0V ( for solenoid valves/output )

White: DC24V+10%/-5% ( for solenoid valves/output )

Blue: 0V ( for input and controlling GW/SI )

Black:

DC24V 10% ( power supply for input and controlling GW/SI )

Gray: Ground ( PE )

NOTE

Connect a ground cable of 100 or less to PE terminal.

( The SLD and PE terminal of CC-Link are connected inside GW unit. )

14 15

Wiring ( continued )

Separate wiring for power supply for solenoid valves/output and for input

and control of GW/SI

Both single power supply and two power supply systems can be adopted, however, the

wiring shall be made separately ( for solenoid valves/output and for input and control-

ling GW/SI ) for either system.

24VDC

Brown: 0V ( for solenoid valves/output )

White: DC24V ( for solenoid valves/output )

Gray: Ground ( PE )

Blue: 0V ( for input and controlling GW/SI )

Black: DC24V ( for input and controlling GW/SI )

Cable Part No. : EX500-AP -

24VDC

Brown: 0V ( for solenoid valves/output )

White: DC24V ( for solenoid valves/output )

Gray: Ground ( PE )

Blue: 0V ( for input and controlling GW/SI )

Black: DC24V ( for input and controlling GW/SI )

Cable Part No. : EX500-AP -

Power supply

connector

Power supply

connector

3 4

A. Two power supply system

B. Single power supply system

Branch wiring ( wiring to communication ports )

For wiring with solenoid valves or input devices, connect the branch cable with M12

connector to communication ports A - D.

There are two types of cables different in connector shape ---- straight type and angle

type. As each cable contains power supply wire, there is no need to supply the power

to solenoid valves or input devices individually.

Cable connection

Align the key groove with the

connector ( socket ) of GW unit, plug in

the cable ( plug ).

Socket Connector Pin Layout Plug Connector Pin Layout

Tighten the lock nut on cable side by

turning it clockwise by hand.

Confirm that the connector portion does

not move.

NOTE

Mount a waterproof cap on each unused connector of GW unit. The proper use of

waterproof cap can achieve IP65 Enclosure. ( Tightening torque: 0.1Nm for M12 )

16 17

Wiring (continued )

For GW unit – Manifold valve – Input unit manifold configuration

Two communication connectors in SI unit and one communication connector in Input

unit are installed respectively.

To the communication connector ( C2 ) or ( 1 ) of SI unit, connect the branch cable with

M12 connector from GW. To the communication connector ( C1 ) or ( 0 ), connect the

branch cable with M12 connector from Input unit.

To the communication connector of Input unit, connect the branch cable with M12

connector from SI unit.

GW unit

Manifold valve with SI unit

( for SV/VQC series )

Connector (C1) / (0)

Branch cable

with M12 connector

Connector (C2) / (1)

Input unit manifold

Manifold valve with SI unit

( for SV/VQC series )

Terminal plug

NOTE

When no Input unit is connected

to the connector ( C1 ) or ( 0 ) of

SI unit, mount a terminal plug on

the connector.

For GW unit – Input unit manifold configuration

To the communication connector of Input unit, connect the branch cable with M12

connector from GW unit.

Branch cable

with M12 connector

GW unit

Input unit manifold

Type, pin layout and connection diagram of the branch cable with M12 connector ( EX500-AC - )

M12

31.3

32.3

Straight Connector Type

M12

31.3

28.3

Angle Connector Type

EX500-AC -SSPS

EX500-AC -SAPA

L=300, 500, 1000, 3000, 5000 (mm)

14.9

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