SMC Networks 10-AW Series Bedienungsanleitung

Accessory part no.

Accessory

Bracket assembly Note 8)

Pressure gauge Note 9)

10-/21-AW20

AW20P-270AS

G49-10-첸01

G49-2-첸01

Filter regulator

Series AW

1.0MPa

0.2MPa

10-/21-AW30

AR30P-270AS

G49-10-첸01

G49-2-첸01

10-/21-AW40

AR40P-270AS

G49-10-첸02

G49-2-첸02

10-/21-AW40-06

AR40P-270AS

G49-10-첸02

G49-2-첸02

0330 JN

∗"J" must always be selected.

BGAW21 F

0330 JNBG10 F

Option

Accessory Note 3)

Body size

Thread type

Filter regulator

Copper, fluorine and

silicon-free +

Low particle generation

Clean series

Symbol

Nil

Note 4)

Description

—

With bracket

—

20 to 40

Note 3) Optional parts are not assembled and

are supplied loose at the time of

shipment.

Note 4) Pressure gauge mounting screw is 1/8

for size 20 and 30, and 1/4 for size

40. Pressure gauge is G49 type.

20 30 40

Note 1) Drain guide is NPT 1/8 (applicable

to size 20), and NPT 1/4 (applicable

to size 30 and 40).

Note 2) Drain guide is G 1/8 (applicable to

size 20), and G 1/4 (applicable to

size 30 and 40).

Nil

NNote 1)

FNote 2)

NPT

Port size

Symbol

Port

size

1/8

1/4

3/8

1/2

3/4

앬

—

앬

—

앬

Body size

0.02 to 0.2 MPa setting

Metal bowl

Nylon bowl

Metal bowl with level gauge

With bowl guard

Drain guide 1/8

Drain guide 1/4

Non-relieving

Flow direction: Right to left

20 to 40

30, 40

20 to 40

Note 5)

Note 6)

Note 7)

Description

Symbol

When more than one specification is required, indicate in ascending alphanumeric order.

Note 5) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. Note 6) Without a valve function.

Note 7) For NPT thread type. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.)

Accessory

Optional specifications

Accessory/Optional specifications

Combination

–1

–2

–6

–8

–C

–J

–N

–R

–Z

10-/21-AW20

BGH1 2 6 8C NR

10-/21-AW30, 40

Applicable filter regulatorOptional specificationsAccessory

Symbol

Air

1.5 MPa

1.0 MPa

0.05 to 0.85 MPa

Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR))

–5 to 60°C (No freezing)

5 µm

Relieving type

10-: Grade 1

21-: Grade 1

Model

Port size

Fluid

Proof pressure

Maximum operating pressure

Set pressure range

Pressure gauge connection port size

Relief pressure

Ambient and fluid temperature

Nominal filtration rating

Drain capacity (cm3)

Drain guide port size

Construction

Grease

10-/21-AW20

1/8

10-/21-AW30

1/8

1/4

10-/21-AW40

1/4

10-/21-AW40-06

1/4

Standard specifications

1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4

How to Order

Note 8) Assembly includes a bracket and set nuts. Note 9) 첸in part numbers for a pressure gauge indicates a type of connection thread. No indication is necessary for R; however, indicate N for NPT.

10-

21-

Particle generation grade

(Refer to front matter pages 13 to 22 for details.)

10-: Fluorine grease

21-: Lithium soap based grease

772

With bracket

Round pressure gauge

With set nut

0.02 to 0.2 MPa setting

Metal bowl

Nylon bowl

Metal bowl with level gauge

With bowl guard

Drain guide

Non-relieving type

Flow direction: Right to left

Applicable

model

Applicable

model

With round

pressure gauge

(Without limit

indicator)

With set nut

(For panel mount)

Name plate, caution plate

for bowl, and pressure gauge

in imperial units (PSI, °F)

Applicable model

Accessory/Optional specifications

combinations Varies depending on the model Available only with NPT thread

Combination available Combination not available

Name plate, caution plate for bowl, and pressure gauge

in imperial units (PSI, °F)

Air cylinder

Rotary actuatorAir gripper

Directional control

valve

Fittings & TubingPressure switchClean gas filter Flow control

equipment

Filter, Pressure

control equipment

Air preparation

equipment

AW20

AW30 to 40-06

Metal bowl

10-/21-AW20 10-/21-AW30 to 40-06

With bowl guard Metal bowl with level gaugeMetal bowl

Applicable model

Optional specifications

Dimensions

Accessory specifications

Standard specifications

Port sizeModel

164

208

246

249

—

10.5

30.5

3.5

1.5

1.2

5.4

6.5

8.5

15.4

10.5

2.3

35.5

28.5

38.5

42.5

M28 x 1

M38 x 1.5

M42 x 1.5

Model

1/8, 1/4

1/4, 3/8

1/4, 3/8, 1/2

3/4

Pressure

gauge

port size

1/8

1/4

Bracket mounting size Panel mount

Optional specifications

164

—

167

208

246

249

—

228

266

269

With bowl guard Metal bowl Metal bowl with level gauge

Pressure gauge

(Option)

Min. clearance for maintenance

Pressure gauge port size

NAA

Bracket

(Option)

Drain

Applicable tubing ø6/4

ø44

1/8

Hexagon width across flats 14

Port size

OUT

Pressure gauge

(Option)

Pressure gauge

connection port size

ø44

Bracket

(Option)

Applicable tubing ø6/4

OUT

1/4

Hexagon width across flats 17

Port size

Panel fitting dimension

Plate thickness

10-/21-AW20: Max. 3.5

Plate thickness

10-/21-AW30: Max. 3.5

10-/21-AW40: Max. 5

IN OUT

10-/21-AW20

10-/21-AW30

10-/21-AW40

10-/21-AW40-06

10-/21-AW20

10-/21-AW30

10-/21-AW40

10-/21-AW40-06

10-

21-

10-

21-

10-

21-

773

With pressure

gauge

Filter regulator

Filter regulator with back flow mechanism

Series AW

첸

30AW21 K

Filter regulator

With backflow

mechanism

Copper, fluorine and

silicon-free +

Low particle generation

Clean series

Accessory part no.

Accessory

Bracket assembly Note 8)

Pressure gauge Note 9)

10-/21-AW20K

AW20P-270AS

G49-10-첸01

G49-2-첸01

1.0MPa

0.2MPa

10-/21-AW30K

AR30P-270AS

G49-10-첸01

G49-2-첸01

10-/21-AW40K

AR40P-270AS

G49-10첸02

G49-2첸02

10-/21-AW40K-06

AR40P-270AS

G49-10-첸02

G49-2-첸02

03 JN

∗"J" must always be selected.

30AW10 K03 JNBG

Option

Accessory Note 3)

Body size

Thread type

Symbol

Nil

Note 4)

—

20 to 40

Note 3) Optional parts are not

assembled and are supplied

loose at the time of shipment.

Note 4) Pressure gauge mounting

screw is 1/8 for size 20 and

30, and 1/4 for size 40.

Pressure gauge is G49 type.

20 30 40

Note 1) Drain guide is NPT 1/8 (applicable

to size 20), and NPT 1/4 (applicable

to size 30 and 40).

Note 2) Drain guide is G 1/8 (applicable to

size 20), and G 1/4 (applicable to

size 30 and 40).

Nil

NNote 1)

FNote 2)

NPT

Port size

Symbol

Port

size

1/8

1/4

3/8

1/2

3/4

앬

—

앬

—

앬

Body size

0.02 to 0.2 MPa setting

Metal bowl

Nylon bowl

Metal bowl with level gauge

With bowl guard

Drain guide 1/8

Drain guide 1/4

Non-relieving type

Flow direction: Right to left

20 to 40

30, 40

20 to 40

Note 5)

Note 6)

Note 7)

DescriptionSymbol

When more than one specification is required, indicate in ascending alphanumeric order.

Note 5) The only difference from the standard specifications is the adjusting spring for the regulator. It does not restrict the setting of 0.2 MPa or more. Note 6) Without a valve function.

Note 7) For NPT thread type. This product is for overseas use only according to the new Measurement Law. (The SI unit type is provided for use in Japan.).

Accessory

Optional specifications

Accessory/Optional specifications

Combination

–1

–2

–6

–8

–C

–J

–N

–R

–Z

10-/21-AW20K

BGH1268C NR

10-/21-AW30K, 40K

Applicable filter regulator

with backflow mechanism

Optional specificationsAccessory

Symbol

Air

1.5 MPa

1.0 MPa

0.05 to 0.85 MPa

Set pressure + 0.05 MPa (at relief flow rate of 0.1 l/min (ANR))

–5 to 60°C (No freezing)

5 µm

Relieving type

10-: Fluorine grease

21-: Lithium soap based grease

10-: Grade 1

21-: Grade 1

Model

Port size

Fluid

Proof pressure

Maximum operating pressure

Set pressure range

Pressure gauge connection port size

Relief pressure

Ambient and fluid temperature

Nominal filtration rating

Drain capacity (cm3)

Drain guide port size

Construction

Grease

10-/21-AW20K

1/8

10-/21-AW30K

1/8

1/4

10-/21-AW40K

1/4

10-/21-AW40K-06

1/4

Standard specifications

1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4

Applicable model

How to Order

Description

—

With bracket

Note 8) Assembly includes a bracket and set nuts. Note 9) 첸in part numbers for a pressure gauge indicates a type of connection thread. No indication is necessary for R; however, indicate N for NPT.

10-

21-

Particle generation grade

(Refer to front matter pages 13 to 22 for details.)

774

With bracket

Round pressure gauge

With set nut

0.02 to 0.2 MPa setting

Metal bowl

Nylon bowl

Metal bowl with level gauge

With bowl guard

Drain guide

Non-relieving type

Flow direction: Right to left

With round

pressure gauge

(Without limit

indicator)

With set nut

(For panel mount)

Name plate, caution plate

for bowl, and pressure gauge

in imperial units (PSI, °F)

Accessory/Optional specifications

combinations Varies depending on the model Available only with NPT thread

Combination available Combination not available

Applicable

model

Applicable

model

Name plate, caution plate for bowl, and pressure gauge

in imperial units (PSI, °F)

Metal bowl

10-/21-AW20K 10-/21-AW30K to 40K-06

With bowl guard Metal bowl with level gaugeMetal bowl

Applicable model

Optional specifications

Dimensions

첸

Accessory specifications

Standard specifications

Port sizeModel

164

208

246

249

—

10.5

30.5

3.5

1.5

1.2

5.4

6.5

8.5

15.4

10.5

2.3

35.5

28.5

38.5

42.5

M28 x 1

M38 x 1.5

M42 x 1.5

1/8, 1/4

1/4, 3/8

1/4, 3/8, 1/2

3/4

Pressure

gauge

port size

1/8

1/4

Bracket mounting size Panel mount

Optional specifications

164

—

167

208

246

249

—

228

266

269

With bowl guard Metal bowl Metal bowl with level gauge

AW20K

AW30K to 40K-06

Pressure gauge

(Option)

Clearance for maintenance

Pressure gauge port size

NAA

Bracket

(Option)

Drain

Applicable tubing ø6/4

ø44

1/8

Hexagon width across flats 14

Port size

OUT

Pressure gauge

(Option)

Pressure gauge port size

ø44

Bracket

(Option)

Applicable tubing ø6/4

OUT

1/4

Hexagon width across flats 17

Port size

Plate thickness

10-/21-AW20K: Max. 3.5

Panel fitting dimension

IN OUT

Plate thickness

10-/21-AW30K: Max. 3.5

10-/21-AW40K: Max. 5

Drain

Panel fitting dimension

IN OUT

Model

10-/21-AW20K

10-/21-AW30K

10-/21-AW40K

10-/21-AW40K-06

10-/21-AW20K

10-/21-AW30K

10-/21-AW40K

10-/21-AW40K-06

10-

21-

10-

21-

10-

21-

775

Filter regulator with back flow mechanism

With pressure

gauge

Air cylinder

Rotary actuatorAir gripper

Directional control

valve

Fittings & TubingPressure switchClean gas filter Flow control

equipment

Filter, Pressure

control equipment

Air preparation

equipment

Design

1. The standard bowl for the air filter and filter regulator are made of

polycarbonate. Do not use in an environment where they are

exposed to or come in contact with organic solvents, chemicals,

cutting oil, synthetic oil, ester based compressor oil, alkali, and

thread lock solutions.

2. Avoid applications where pressurized air is frequently introduced

to and released from the standard bowl of an air filter, or filter

regulator. It may cause the bowl to be damaged. Use of a metal

bowl is recommended for such applications.

3. Regulator and filter regulator

Be sure to install a safety device to prevent damage or

malfunction of the outlet side components when the output

pressure exceeds the set pressure value.

1. Select a model that is suitable for desired purity by referring to the

SMC's Best Pneumatics catalog.

2. Components cannot be used for applications that are outside the

range of specifications. Please consult with SMC when you

anticipate using the component outside the range of its

specifications (such as temperature and pressure).

3. Mist separator and micro mist separator

Design the system so that the mist separator and micro-mist

separator are installed where there is less pulsation. A pressure

difference between internal and external pressure inside the

element should be kept within 0.1 MPa, as exceeding this value

can cause damage.

Regulator and filter regulator

Air consumption is 0.1 l/min (ANR) or less under standard

specifications. Please consult with SMC, if this value is not

allowable.

The grease (10-: Fluorine, 21-: Mineral) used on internal sliding

parts and seals may run down to outlet side components. Please

consult with SMC if this is not desirable.

2. Regulator and filter regulator

Residual pressure release (outlet pressure release) is not

complete by releasing the inlet pressure. To release residual

pressure, select a model with a back flow mechanism. Using a

model without a back flow mechanism makes for inconsistent

residual pressure release (i.e., residual pressure may or may

not be released) depending upon the operating conditions.

2) Please contact SMC if air will not be consumed in the system

for a long period of time, or if the outlet side will be used with a

sealed circuit and a balanced circuit, as this may cause the set

pressure of the outlet side to fluctuate.

3) Set the regulating pressure range for the outlet pressure of the

regulator in a range that is 85% or less of the inlet pressure. If

set to above 85%, the outlet pressure will be easily affected by

fluctuations in the flow rate and inlet pressure, and become

unstable.

4) A safety margin is calculated into the maximum set pressure

range appearing in the catalog's specification table. Therefore,

the outlet pressure may exceed the set pressure.

5) Please contact SMC when a circuit requires relief sensitivity or

setting accuracy with high precision.

Selection

F.R. Precautions 1

Be sure to read before handling.

800

Warning Warning

Caution

Air cylinder

Rotary actuatorAir gripper

Directional control

valve

Fittings & TubingPressure switchClean gas filter Flow control

equipment

Filter, Pressure

control equipment

Air preparation

equipment

Mounting

To avoid reversed connections of the air inlet/outlet, make

connections after confirming the "IN/OUT" mark or arrows that

indicate the direction of air flow. Reversed connections can cause

malfunction.

Components with a bowl, e.g., air filter, filter regulator must be

installed vertically with the bowl downward so that faulty drain

discharge and dripping can be verified.

Ensure

sufficient

top,

bottom,

and

front

clearance

for

maintenance and operation of each component. Refer to the

dimensions section for the minimum clearance for each

component.

4. Regulator and filter regulator

Be sure to unlock the knob before adjusting the pressure and to

lock it after the pressure is set.

5. Drain piping

The drain guide bowl of a filter or filter regulator is not provided

with a valve function to exhaust drainage. Install valves onto

the drain guide before supplying air to discharge air and

drainage.

2) When piping the drain guide bowl of the filter or filter regulator,

first secure the drain guide with a wrench. Failure to secure the

drain guide may result in bowl damage.

When there is excessive drainage

Install the dryer or water separator (Drain Catch) before the air

filter or filter regulator.

Air supply

Adjustment

1. Regulator and filter regulator

1) Set the regulator while verifying the displayed values of the

inlet and outlet pressure gauges. Turning the knob excessively

can cause damage to the internal parts.

2) Do not use a tool on the pressure regulator knob as this can

cause damage. It must be operated manually.

1. Regulator and filter regulator

1) Be sure to check the inlet pressure before setting the outlet

pressure.

The pressure gauge included with regulators for 0.02 to 0.2

MPa setting is for up to 0.2 MPa only. Do not apply pressure

exceeding 0.2 MPa. It can damage the pressure gauge.

To set the pressure using the knob, turn the knob in the

direction that increases pressure and lock the knob after the

pressure is set. If this is done in the direction that decreases

pressure, the pressure may drop from the original set

pressure. Turning the knob clockwise increases the outlet

pressure, and turning it counterclockwise reduces the

pressure.

To screw piping materials into components, tighten with a

recommended tightening torque while holding the female thread

side. If the minimum tightening torque is not observed, this can

cause a looseness and seal failure. On the other hand, excess

tightening torque can cause damage to the thread. Furthermore,

tightening without holding the female thread side can cause

damage due to the excess force that is applied directly to the

piping bracket.

F.R. Precautions 2

Be sure to read before handling.

Recommended tightening torque

Torque

1/4

12 to 14

1/8

7 to 9

3/4

28 to 30

36 to 38

3/8

22 to 24

1/2

28 to 30

Unit: N·m

801

Warning

Caution

Piping

Warning

Connection

thread

F.R. Precautions 3

Be sure to read before handling.

Maintenance

When

disassembly

installation

required

during

the

maintenance, repair, or replacement of a device, be sure to follow

the instructions provided in the instruction manual or safety

instructions in this catalog.

2. Perform periodical inspections to detect any cracks, scratches, or

other deterioration of the transparent resin bowl of the air filter

and filter regulator.

Replace with a new bowl or metal bowl when any kind of

deterioration is found, otherwise this can cause damage.

Perform periodical inspections to detect dirt on the transparent

resin bowl of the air filter and filter regulator. When you find dirt

on any of the above devices, clean with a household neutral

detergent. Do not use other cleaning agents, otherwise this can

cause damage.

4. Air filter

1) Replace the element every 2 years or when the pressure drop

becomes 0.1 MPa, whichever comes first, to prevent damage

to the element.

2) Release accumulated condensate periodically before it reaches

the maximum capacity. Condensate that flows out to the outlet

side can cause malfunctions.

5. Mist separator and micro mist separator

1) Replace the element every 2 years or when the pressure drop

becomes 0.1 MPa, whichever comes first, to prevent damage

to the element.

2) Release accumulated condensate periodically before it reaches

the maximum capacity. Condensate that flows out to the outlet

side can cause malfunctions.

1. Perform periodical inspections of the filter element and replace it

as necessary. Check the element whenever the outlet pressure

drops below normal or air does not flow smoothly during

operation.

2. Regulator and filter regulator

Check the sliding part or seat of the internal valve when a setting

malfunction or relief leakage occur and temporary or emergency

repairs need to be made.

802

Warning

Caution

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