SMC Networks AS 0 2F Series Bedienungsanleitung

Doc. no. AS*-OMO0058-A

PRODUCT NAME

SPEED CONTROLLER

WITH ONE-TOUCH TUBE FITTING

IN-LINE TYPE

MODEL/ Series / Product Number

ＡＳ＊０＊２Ｆ

Ｓｅｒｉｅｓ

Contents

1．Safety Instructions 2 ～3

2．Specific Product Precautions 4 ～6

3．Application 7

4．Specifications 7

5．Troubleshooting 7

6．Construction 8

-1-

- 2 -

Speed Controller with One-Touch Tube Fitting

In-Line Type / AS Series

Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”

They are all important notes for safety and must be followed in addition to International Standards

(ISO/IEC)*1) , and other safety regulations.

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)

ISO 10218: Manipulating industrial robots -Safety.

etc.

Caution

Caution indicates a hazard with a low level of risk which, if not avoided, could result

in minor or moderate injury.

Warning

Warning indicates a hazard with a medium level of risk which, if not avoided, could

result in death or serious injury.

Danger

Danger indicates a hazard with a high level of risk which, if not avoided, will result

in death or serious injury.

Warning

1. The compatibility of the product is the responsibility of the person who designs the equipment or

decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with specific

equipment must be decided by the person who designs the equipment or decides its specifications based on

necessary analysis and test results.

The expected performance and safety assurance of the equipment will be the responsibility of the person who

has determined its compatibility with the product.

This person should also continuously review all specifications of the product referring to its latest catalog

information, with a view to giving due consideration to any possibility of equipment failure when configuring the

equipment.

2. Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly.

The assembly, operation and maintenance of machines or equipment including our products must be

performed by an operator who is appropriately trained and experienced.

3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.

1.The inspection and maintenance of machinery/equipment should only be performed after measures to

prevent falling or runaway of the driven objects have been confirmed.

2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented

and the power from any appropriate source is cut, and read and understand the specific product precautions

of all relevant products carefully.

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is to

be used in any of the following conditions.

1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to

direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,

vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and

beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or

other applications unsuitable for the standard specifications described in the product catalog.

3. An application which could have negative effects on people, property, or animals requiring special safety

analysis.

4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a

mechanical protective function, and periodical checks to confirm proper operation.

- 3 -

Speed Controller with One-Touch Tube Fitting

In-Line Type / AS Series

Safety Instructions

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance

Requirements”.

Read and accept them before using the product.

Limited warranty and Disclaimer

1.The warranty period of the product is 1 year in service or 1.5 years after the product is

delivered,whichever is first.

Also, the product may have specified durability, running distance or replacement parts. Please

consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our responsibility,

a replacement product or necessary parts will be provided.

This limited warranty applies only to our product independently, and not to any other damage

incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms and disclaimers

noted in the specified catalog for the particular products.

Compliance Requirements

1. The use of SMC products with production equipment for the manufacture of weapons of mass

destruction (WMD) or any other weapon is strictly prohibited.

2. The exports of SMC products or technology from one country to another are governed by the

relevant security laws and regulation of the countries involved in the transaction. Prior to the

shipment of a SMC product to another country, assure that all local rules governing that export

are known and followed.

Caution

SMC products are not intended for use as instruments for legal metrology.

Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests

relevant to the metrology (measurement) laws of each country.

Therefore, SMC products cannot be used for business or certification ordained by the metrology

(measurement) laws of each country.

! Caution

SMC products are not intended for use as instruments for legal metrology.

Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests

relevant to the metrology (measurement) laws of each country.

Therefore, SMC products cannot be used for business or certification ordained by the metrology

(measurement) laws of each country.

- 4 -

2. Specific Product Precautions

Warning

(1) Confirm the specifications.

Do not operate at pressures or temperatures,

etc., beyond the range of specifications, as this

can cause damage or malfunction. (Refer to the

specifications.)

Contact SMC when using a fluid other than

compressed air.

We do not guarantee against damage if the

product is used outside of the specifications.

(2) The product cannot be used as a stop valve

to achieve zero leakage.

A certain amount of leakage is allowed in the

products specifications.

Tightening the needle to achieve zero leakage

may result in equipment damage.

(3) No not disassemble the product or make

any modifications.

An accident and/or injury may occur.

(4) The flow characteristics are representative

values for each product.

Flow characteristics are for individual products.

Actual values may differ depending on the piping,

circuitry, pressure conditions, etc. Also, there are

variations in the closed zero-position of the

needle.

Warning

(1) Operation Manual

Install and operate only after reading the

operation manual carefully and understanding

the contents. Keep the manual where is can be

referred to if necessary.

(2) Maintenance space

Allow sufficient space for maintenance and

inspection.

(3) Confirm that the lock nut is tight.

If the lock nut is not tight, changes in the actuator

speed may occur.

(4) Check the number of opening and closing

rotations of the needle valve.

It is not possible to remove the needle valve

completely, over rotation will cause damage to

the product.

(5) Do not use tools such as pliers to rotate the

handle.

If the knob is excessively rotated, it may cause

damage.

(6) Mount after confirming the direction of flow.

Mounting backwards is dangerous. The speed

adjustment needle will not work and the actuator

may move suddenly.

Warning

(7) To adjust the speed, start with the needle in

the closed position, and then adjust by

opening gradually.

When the needle valve is open, the actuator may

move suddenly. When the needle valve is

turned clockwise (closed) the cylinder speed

decreases. When the needle valve is turned

counterclockwise (opened) the cylinder speed

increases.

(8) Do not apply excessive force or shock to the

body of fittings with an impact tools.

It can cause damage or air leakage.

(9) Refer to the Fittings and Tubing Precautions

for handling One-touch fittings.

(10) Tube O.D. φ2

Tubing other than that from SMC cannot be used,

as it may not be possible to connect to the

product.

Caution

(1) The correct tightening torque for the lock

nut is shown below.

Be careful not to over torque the product.

Caution

(1) Refer to the Fittings and Tubing Precautions

for handling One-touch fittings.

(2) Before piping

Before piping, perform air blow (flushing) or

cleaning to remove cutting chips, cutting oil,

dust, etc. from the pipe.

Design/ Selection

Installation

Piping

Model No.

Appropriate

tightening

torque (N・m)

Lock nut

Width across

flats

AS1002F-02

0.07

4.5

AS1002F

0.2

AS2002F

0.3

AS2052F

AS3002F

AS4002F

- 5 -

Warning

(1) Type of fluids

The operating fluid must be compressed air.

Contact SMC if using the product with other

fluids.

(2) When there is a large amount of

condensate

Compressed air containing a large amount of

condensate can cause malfunction of

pneumatic equipment. An air dryer or water

droplet separator should be installed upstream

from filters.

(3) Drain flushing

If condensation in the drain bowl is not emptied

on a regular basis, the bowl will overflow and

allow the condensation to enter the compressed

air lines. This causes malfunction of pneumatic

equipment. If the drain bowl is difficult to check

and remove, installation of a drain bowl with an

auto drain option is recommended.

For compressed air quality, refer to SMC catalog

"Compressed Air Purification System".

(4) Types of air

Do not use compressed air which contains

chemicals, synthetic oils containing organic

solvents, salts or corrosive gases, etc., as this

can cause damage or malfunction.

Caution

(1) Install an air filter.

Install an air filter close to the upstream side of

the valve. A filtration degree of 5mm or less

should be selected.

(2) Install an aftercooler, air dryer or water

separator etc.

Do not use compressed air containing a lot of

condensate, which can cause failure of the

flow control or other pneumatic equipment.

Install an aftercooler, air dryer or water

droplet separator.

(3) Use the product within the specified fluid

and ambient temperature range.

When operating at temperatures 5oC or lower,

water in the circuit may freeze and cause

breakage of seals or malfunction. Measures

should be taken to prevent freezing.

For the details of compressed air mentioned

above, refer to SMC catalog "Compressed Air

Purification System".

Warning

(1) Do not use in an environment where

corrosive gases, chemicals, sea water, water

or steam are present.

For materials of the flow control equipment, refer

to their construction drawings.

(2) Do not expose the product to direct sunlight

for an extended period of time.

(3) Do not operate in a location subject to

vibration or impact.

(4) Do not mount the product in locations where

it is exposed to radiant heat.

Warning

(1)Maintenance should be performed according

to the procedure indicated in the Operation

Manual.

Improper handling can cause damage and

malfunction of equipment and machinery.

(2) Maintenance operations

If handled improperly, compressed air can be

dangerous. A knowledgeable and experienced

person should perform assembly, handling,

repair and element replacement of pneumatic

systems.

(3) Draining

Remove condensate from air filters regularly.

(4) Removal of equipment, and supply/exhaust

of compressed air

When components are removed, first confirm

that measures are in place to prevent

workpieces from dropping and/or equipment

running away, etc. Cut the supply pressure and

electric power and exhaust all compressed air

from the system. Before restarting the

equipment, confirm that measures are taken to

prevent sudden movement.

Air Supply

Maintenance

Operating environment

- 6 -

Caution

(1) Connection and disconnection of tube from

one-touch fitting

①Insertion of tube

1) Cut the tube perpendicularly, being careful not

to damage the external surface. Use SMC's

tube cuter TK-1, 2 or 3 for cutting. Do not cut

the tube with pliers, nippers, scissors, etc.

This may flatten the tube and connection to the

fitting may fail, causing disconnection of the

tube and air leakage.

2) The outside diameter of polyurethane tubing

swells when internal pressure is applied, so it

may not be possible to re-insert used tubing into

One-touch fittings. Confirm the outside diameter

of the tubing. If the accuracy of the outside

diameter is +0.07mm or more for φ2, and

+0.15mm or more for other sizes, insert into the

one-touch fitting again without cutting it. When

tubing is re-inserted into a One-touch fitting,

confirm that the tubing is able to go through the

release button smoothly.

3) Hold the tube and push it in slowly, inserting it

securely all the way into the fitting.

4) After inserting the tubing, pull on it gently to

confirm that it will not come out. If it is not

installed securely all the way into the fitting,

problems such as leakage or disconnection of

the tube can occur.

②Removal of the tube

1) Press the release button firmly. Push the collar

evenly around its circumference.

2) Hold down the release button while pulling out

the tube. If the release button is not held down

fully, it will be more difficult to pull out the tube.

3) If the removed tubing is to be used again, cut

off the section of the tubing which has been

gripped. Re-using the gripped portion of the

tube can cause problems such as air leakage or

difficulty in removing the tube.

(2) Connection of the metal rod accessories

Do not use tube, resin plug, reducer, etc. after

connecting a fitting with a metal rod (KC series,

etc.) to a One-touch fitting. This can cause

the tube to disconnect.

(3) When mounting the tube, resin plug or metal

rod, do not press the release button.

Do not press the release button unnecessarily

before mounting tubing, resin plugs and metal

rods. This can cause the tube to disconnect.

Caution

(4) When using tubing from a manufacturer

other than SMC, be careful of the tolerance of

the tubing O.D. and tubing material.

1) Nylon tubing Within ±0.1 mm

2) Soft nylon tubing Within ±0.1 mm

3) Polyurethane tubing Within +0.15 mm,

Within -0.2 mm

Do not use tubing which does not satisfy the

specified tubing O.D. accuracy, or tubing with an

I.D., material, hardness, or surface roughness that

differs from SMC's tubing. Please consult SMC if

anything is unclear. It may cause difficulty in

connecting the tubing, leakage, disconnection of

the tubing, or fitting damage.

(5)Tubing O.D.φ2

Tubing other than that from SMC cannot be used

because it may result in the inability to connect the

tube, air leakage after connecting the tube, or

disconnection of the tube.

(1) When connecting piping to the

One-touch fitting, use a pipe length

with sufficient margin, in

accordance with the piping

conditions shown in Figure 1.

Also, when using a tying band, etc.,

to bind the piping together, make

sure that external force does not

come to bear on the fitting.

(See Fig.2)

Precautions for One-Touch Tube Fitting

Mounting/ Piping

Recommended Piping Conditions

- 7 -

3. Application

This product is designed to control the speed of a pneumatic actuator.

4. Specifications

Model

AS1002F

AS2002F

AS2052F

AS3002F

AS4002F

Tube O.D.

Metric

φ2

φ3.2,φ4,φ6

φ4,φ6

φ6,φ8

φ6,φ8,φ10,φ12

φ10,φ12

Inch

φ1/8",φ5/32,φ1/4

φ5/32",φ1/4"

φ1/4",φ5/16"

φ1/4",φ5/16",φ3/8"

φ3/8",φ1/2"

Fruid

Air

Proof pressure

1.05MPa

1.5MPa

Max. operating pressure

0.7MPa

1.0Mpa

Min. operating pressure

0.1MPa

Ambient and fruid temperature

-5 to 60 ℃(No freezing)

Applicable tube material Note 1)

Nylon ,Soft nylon, Polyurethane

Note 1) Note the max. operating pressure for soft nylon and polyurethane.

5．Troubleshooting

Trouble

Possible causes

Countermeasures

The speed (flow

rate) cannot be

controlled.

The product is mounted the

wrong way round.

Check if the JIS symbol is suitable for the

operating conditions.

Dust inside.

Fully open the needle and apply air blow

from the free flow side.

If the problem is not solved even after air

blow, install an air filter to the piping, and

replace the product with a new one.

Air leaks from the

One-touch fitting.

Or the tube

disconnects.

Tube has been cut using

pliers or nipper.

Use a tube cutter.

The tolerance of the outside

diameter of the tube is

outside of the specification.

If tubing used is other than SMC, note the

accuracy of the outside tolerances.

Nylon tube: +/-0.1 mm at max.

Soft nylon tube: +/-0.1 mm at max.

Polyurethane tube: +0.15mm or -0.2 at max.

- 8 -

6．Construction

AS1002F, AS2002F, AS2052F

AS1002F-02 AS3002F, AS4002F

Revision history

A : Added the Safety Instructions sentences and

Recommended Piping Conditions Table.

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362

URL https://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

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