SMC Networks ITV SEN DUX02357 Series Bedienungsanleitung

IN19856

- 1 - Rev 2

PRODUCT NAME

Ethernet ITV – Ethernet/IPTM

MODEL / Series / Product Number

ITVXXXX-SEN-XX-DUX02357-XXXX

 
 
IN19856 
 
 - 2 - Rev 2 
Table of Contents 
Safety Instructions ______________________________________________________________________________ - 3 -
About this Manual _______________________________________________________________________________ - 9 -
Terminology _____________________________________________________________________________________ - 9 -
Product Summary ______________________________________________________________________________- 10 -
How to Order____________________________________________________________________________________- 11 -
Accessories ______________________________________________________________________________________- 12 -
Summary of Product Elements _______________________________________________________________- 13 -
Quick Start_______________________________________________________________________________________- 14 -
IP Address _______________________________________________________________________________________- 14 -
Mounting and Plumbing_______________________________________________________________________- 15 -
Power Connection______________________________________________________________________________- 16 -
Networking______________________________________________________________________________________- 16 -
Hold on Connection Loss ______________________________________________________________________- 19 -
Compatibility Mode ____________________________________________________________________________- 19 -
Setpoint and Feedback ________________________________________________________________________- 20 -
Byte Swap________________________________________________________________________________________- 20 -
Pressure In-range Window Diagnostic _____________________________________________________- 21 -
Setpoint and Feedback ________________________________________________________________________- 21 -
Sensitivity and Gain ____________________________________________________________________________- 26 -
LED Indicators __________________________________________________________________________________- 28 -
Built in Web Server ____________________________________________________________________________- 30 -
Basic PLC Configuration _______________________________________________________________________- 36 -
Explicit Messaging______________________________________________________________________________- 41 -
Explicit Message Example using LabVIEW™ software ____________________________________- 42 -
Scaling____________________________________________________________________________________________- 43 -
Troubleshooting________________________________________________________________________________- 45 -
 
 

IN19856

- 3 - Rev 2

1. Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or

"Danger". They are all important notes for safety and must be followed in addition to International

standards (ISO/IEC), and other safety regulations.

ISO 4414: Pneumatic fluid power -- General rules relating to systems.

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General

requirements)

ISO 10218-1992: Manipulating industrial robots -- Safety.

Etc.

Caution:

CAUTION indicates a hazard with a low level of risk which, if not avoided, could

result in minor or moderate injury.

Warning:

WARNING indicates a hazard with a medium level of risk which, if not avoided,

could result in death or serious injury.

Danger:

DANGER indicates a hazard with a high level of risk which, if not avoided, will

result in death or serious injury.

IN19856

- 4 - Rev 2

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries consult SMC beforehand and exchange specifications

or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements

The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance

Requirements".

Read and accept them before using the product.

Warning

1. The compatibility of the product is the responsibility of the person who designs the equipment or

decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with specific

equipment must be decided by the person who designs the equipment or decides its specifications based on

necessary analysis and test results. The expected performance and safety assurance of the equipment will be the

responsibility of the person who has determined its compatibility with the product. This person should also

continuously review all specifications of the product referring to its latest catalog information, with a view to giving

due consideration to any possibility of equipment failure when configuring the equipment.

2. Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of

machines or equipment including our products must be performed by an operator who is appropriately trained

and experienced.

3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.

•The inspection and maintenance of machinery/equipment should only be performed after measures to prevent

falling or runaway of the driven objects have been confirmed.

•When the product is to be removed, confirm that the safety measures as mentioned above are implemented and

the power from any appropriate source is cut, and read and understand the specific product precautions of all

relevant products carefully.

•Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is to be

used in any of the following conditions.

•Conditions and environments outside of the given specifications or use outdoors or in a place exposed to direct sunlight.

•Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military,

medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop

circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the

standard specifications described in the product catalog.

•An application which could have negative effects on people, property, or animals requiring special safety analysis.

•4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a

mechanical protective function, and periodical checks to confirm proper operation.

IN19856

- 5 - Rev 2

Limited warranty and Disclaimer

1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered. *1)

Also, the product may have specified durability, running distance or replacement parts. Please consult

your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our responsibility, a

replacement product or necessary parts will be provided.

This limited warranty applies only to our product independently, and not to any other damage

incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in

the specified catalog for the products.

*1) Vacuum pads are excluded from this 1-year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.

Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to

the deterioration of rubber material are not covered by the limited warranty.

Compliance Requirements

When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and

Industry (Foreign Exchange and Foreign Trade Control Law).

Operator

•This operation manual has been written for those who have knowledge of machinery and

apparatus that use pneumatic equipment and have full knowledge of assembly, operation and

maintenance of such equipment.

•Please read this operation manual carefully and understand it before assembling, operating or

providing maintenance to the product.

IN19856

- 6 - Rev 2

Precautions

Warning

Do not disassemble, modify (including changing the printed circuit board) or repair.

An injury or failure can result.

Do not operate the product outside of the specifications.

Do not use for flammable or harmful fluids.

Fire, malfunction, or damage to the product can result.

Verify the specifications before use.

Do not operate in an atmosphere containing flammable or explosive gases.

Fire or an explosion can result.

This product is not designed to be explosion proof.

If using the product in an interlocking circuit:

Provide a double interlocking system, for example a mechanical system.

Check the product regularly for proper operation.

Otherwise malfunction can result, causing an accident.

The following instructions must be followed during maintenance:

Turn off the power supply.

Stop the air supply, exhaust the residual pressure and verify that the air is released before

performing maintenance.

Otherwise an injury can result.

Caution

After maintenance is complete, perform appropriate functional inspections.

Stop operation if the equipment does not function properly.

Safety cannot be assured in the case of unexpected malfunction.

Provide grounding to assure the safety and noise resistance of the Serial System.

Individual grounding should be provided close to the product with a short cable.

IN19856

- 7 - Rev 2

•NOTE

oFollow the instructions given below when designing, selecting and handling the product.

oThe instructions on design and selection (installation, wiring, environment, adjustment,

operation, maintenance, etc.) described below must also be followed.

oProduct specifications

▪When conformity to UL is necessary the Serial Interface unit must be used with a

UL1310 Class2 power supply.

▪The unit is an approved product only if they have a mark on the body.

▪Use the specified voltage. Otherwise failure or malfunction can result.

▪Reserve a space for maintenance.

▪Allow sufficient space for maintenance when designing the system.

▪Do not remove any nameplates or labels.

•This can lead to incorrect maintenance, or misreading of the operation manual,

which could cause damage or malfunction to the product.

•It may also result in non-conformity to safety standards.

•Product handling

oInstallation

▪Do not drop, hit or apply excessive shock to the Ethernet ITV system. Otherwise

damage to the product can result, causing malfunction.

▪Tighten to the specified tightening torque. If the tightening torque is exceeded the

mounting screws may be broken.

▪IP65 protection cannot be guaranteed if the screws are not tightened to the specified

torque.

▪Never mount a product in a location that will be used as a foothold.

▪The product may be damaged if excessive force is applied by stepping or climbing onto

it.

oWiring

▪Avoid repeatedly bending or stretching the cables or placing heavy load on them.

▪Repetitive bending stress or tensile stress can cause breakage of the cable.

▪Wire correctly.

▪Incorrect wiring can break the product.

▪Do not perform wiring while the power is on. Otherwise damage to the fieldbus system

and/or I/O device can result, causing malfunction.

▪Do not route wires and cables together with power or high voltage cables. Otherwise

the fieldbus system and/or I/O device can malfunction due to interference of noise and

surge voltage from power and high voltage cables to the signal line.

▪Confirm proper insulation of wiring.

▪Poor insulation (interference from another circuit, poor insulation between terminals,

etc.) can lead to excess voltage or current being applied to the product, causing damage.

▪Take appropriate measures against noise, such as using a noise filter, when the fieldbus

system is incorporated into equipment. Otherwise noise can cause malfunction.

IN19856

- 8 - Rev 2

•Environment

oSelect the proper type of protection according to the operating environment.

oIP65 protection is achieved when the following conditions are met. The units are connected

properly with fieldbus cable with M12 connector and power cable with M12 connector. All

unused connectors are closed with a properly installed seal cap.

oIf using in an environment that is exposed to water splashes, please take measures such as

using a cover.

oDo not use in a place where the product could be splashed by oil or chemicals.

oIf the product is to be used in an environment containing oils or chemicals such as coolant or

cleaning solvent, even for a short time, it may be adversely affected (damage, malfunction etc.).

oDo not use the product in an environment where corrosive gases or fluids could be splashed.

Otherwise damage to the product and malfunction can result.

oDo not use in an area where surges are generated.

oIf there is equipment which generates a large amount of surge (solenoid type lifter, high

frequency induction furnace, motor, etc.) close to the fieldbus system, this may cause

deterioration or breakage of the internal circuit of the fieldbus system. Avoid sources of surge

generation and crossed lines.

oWhen a surge-generating load such as a relay or solenoid is driven directly, use a fieldbus

system with a built-in surge absorbing element.

oDirect drive of a load generating surge voltage can damage the fieldbus system.

oThe product is NOT immune to lightning strikes. Take measures against lightning strikes in the

system.

oPrevent foreign matter such as remnant of wires from entering the fieldbus system to avoid

failure and malfunction.

oMount the product in a place that is not exposed to vibration or impact.

▪Failure or malfunction can result.

oDo not expose the product to direct sunlight.

oIf using in a location directly exposed to sunlight, shade the product from the sunlight. Failure

or malfunction can result.

oKeep within the specified operating temperature range.

▪Malfunction can result.

oDo not operate close to a heat source, or in a location exposed to radiant heat.

▪Malfunction can result.

•Adjustment and Operation

oPerform settings suitable for the operating conditions.

▪Incorrect setting can cause operation failure.

oPlease refer to the PLC manufacturer's manual etc. for details of programming and addresses.

▪For the PLC protocol and programming refer to the relevant manufacturer's

documentation.

•Maintenance

oTurn off the power supply, stop the supplied air, exhaust the residual pressure and verify the

release of air before performing maintenance.

▪There is a risk of unexpected malfunction.

oPerform regular maintenance and inspections.

▪There is a risk of unexpected malfunction.

oAfter maintenance is complete, perform appropriate functional inspections.

IN19856

- 9 - Rev 2

▪Stop operation if the equipment does not function properly.

▪Otherwise safety is not assured due to an unexpected malfunction or incorrect

operation.

oDo not use solvents such as benzene, thinner etc. to clean the unit.

▪They could damage the surface of the body and erase the markings on the body. Use a

soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral

detergent and fully squeezed, then wipe up the stains again with a dry cloth.

2. About this Manual

The purpose of this manual is to provide the user with necessary information to install, configure,

and use the ITV####–SEN–##–DUX02357–#### also known as the Ethernet ITV.

The ITV is typically operated under the control of a master device (usually a PLC). The ITV may also

be operated under the control of explicit messaging program Ex: LabVIEW™ software. Finally, the

ITV may be operated using the built-in ITV web interface. Examples for each of these conditions are

documented in this manual.

This manual provides information for ITV setup and configuration, examples of the web interface, a

LabVIEW™ software program, and a brief overview of the Rockwell Automation® RSLogix 5000®

software. Please see the manufacturer’s documentation for detailed instructions on the setup and

use of your Rockwell Automation® or other PLCs. Please see the LabVIEW™ software

documentation for more information on using LabVIEW™ software.

3. Terminology

Terms

Meaning

Auto negotiation

The function that automatically optimizes the common communication parameters such as speed,

duplex mode, and flow control between Ethernet devices.

Bus In / Bus Out

M12 Ethernet communication connectors located on top of the ITV.

Counts

The ITV controls and reports pressure or vacuum internally in Counts. The counts are used by

hardware devices to control and measure the pressure or vacuum regulated by the ITV.

Current

consumption

The current necessary to operate each unit or device using a 24 VDC.

IN19856

- 10 - Rev 2

DHCP

DHCP (Dynamic Host Configuration Protocol) allows the ITV IP address to be set using an external

DHCP server. DHCP may be used if desired but is not required.

Downstream

Relative to your ITV, a downstream device receives power and/or communication signals which

originate from or are passed through your ITV. This also refers to pneumatic devices controlled by

the ITV.

DLR

DLR (Device Level Ring) is supported by Rockwell Automation® PLCs for Ring networks. If your

ITVs are configured using a ring topology, DLR provides redundancy if a problem (such as a line

break or device failure) occurs within a Ring network. DLR allows communication and control of

devices in the network to continue in the event of a single communication failure.

Electronic Data

Sheet (EDS)

EDS is a file containing settable attribute information for a device (each parameter’s object address,

etc.). Used by Rockwell Automation® PLC RSLogix 5000® or Logix DesignerTM software to permit

faster, more consistent PLC setup.

Ethernet/IPTM

(EIP)

The specific Fieldbus (network) communication protocol used by the ITV to communicate with the

PLC, and any other connected devices. EIP is a well-documented, standard communications

protocol.

Fieldbus

The protocol that uses digital communication to exchange signals between field equipment

(instruments and actuators).

Full duplex

Communication system that can send and receive data at the same time bi-directionally (similar to

standard telephone).

Half duplex

Communication system that sends and receives data in one direction at a time (similar to two-way

radio).

Host Address

The final (4th) octet of an IP Address.

IP address

A 32-bit digit sequence which is assigned to identify devices which are connected to the network.

This address must be unique for each device to ensure proper operation of the network.

IPxy

International Ingress Protection standard. xy indicates the level of protection from external objects

(hands, steel balls, steel wire, dust, water, etc.) applied to the product.

MAC address

A unique number inherent to all devices which are connected to Ethernet.

Master

The master is the device which controls the ITV. Typically, a master is a PLC. It may also be a PC

(using the ITV web pages or a LabVIEW™ software program) or it may be another device capable of

controlling the ITV.

Module Status.

Network Status

Personal Computer.

PLC

Abbreviation for Programmable Logic Controller. A digital computer/controller used for

automation of electromechanical processes.

Power Cycle

A Power Cycle involves briefly removing power from the ITV and then restoring power.

Setpoint

The specified pressure or vacuum value which the ITV has been directed to maintain.

Serial Interface

(SI)

A communication interface between two digital systems that transmits data as a series of voltage

pulses down a wire. Each pulse represents a single bit of data.

SI unit

Abbreviation for Serial Interface unit. A unit connected to a device to communicate input and

output data. The ITV connection to another device is a Serial Interface Unit (SI Unit).

Subnet Address

The 3rd octet of an IP Address. Also called Subnet.

Topology

Connection configuration of the network.

Upstream

Relative to your ITV, an upstream device provides power and/or communication signals to your

ITV.

Figure 1 - Definitions and Terminology

4. Product Summary

The Ethernet ITV is a pressure/vacuum regulator which is controlled over a standard ethernet

interface. Pressure ITVs (ITVX010, ITVX030, and ITVX050) and Vacuum ITVs (ITV2090) regulate

supplied air pressure or vacuum to an output pressure or vacuum specified by the user. The user

can set the ITV pressure or vacuum and monitor the ITV operating status using the built-in

webserver, PLC, or explicit messaging.

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