SMC Networks LECP7-XB54 Series Bedienungsanleitung

PRODUCT NAME

Absolute Controller (Without Battery) /

Step Motor (Servo 24V DC)

Model / Series

LECP7

□

-XB54

Series

Doc No. TQ0870054-OM004

- 1 -

Contents

1. Safety Instructions ..................................3

2. Outline of Product....................................7

2. 1 Outline of absolute controller ................................ 7

2. 2. How to Order........................................................ 9

3. Product Specifications ...........................10

3.1 Basic specifications............................................... 10

3.2 Parts description .................................................. 12

3.3 Mounting method (mounting position) ................. 14

4. Preparation for Operation ......................15

4.1 Charging of the battery ........................................ 15

4.2 Setting the power supply period by switch setting 15

4.3 Parameter setting................................................. 16

4.4 Parallel I/O signal details ..................................... 17

5. Operation ..............................................22

5.1 Operation instructions outline .............................. 22

5.2 Operation procedure for the absolute controller ... 22

5.3 Operation procedure of parallel I/O...................... 24

5.3.1 When power is supplied for the first time ........ 24

5.3.2 (1) Power supply is turned back on (Normal).. 25

- 2 -

5.3.2 (2) With alarm (group C) when the power is supplied again 26

5.3.2 (3) With alarm (group D) when the power is supplied again 27

5.3.3 Power supply is cut due to alarm (group E)..... 29

6. Alarm detection .....................................30

6.1 Alarm contents and countermeasures .................. 30

7. Absolute Controller Specific Product Precautions 38

8. Troubleshooting.....................................39

8. 1 Operation troubles............................................... 39

8. 2 Position/ Speed troubles ..................................... 41

- 3 -

LECP7 Series/ Controller

1. Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

These instructions are categorized into three groups, "Caution", "Warning" and "Danger" depending on

the level of hazard and damage, and the degree of emergency. They are all important notes for safety

and must be followed in addition to International Standards (ISO/ IEC), Japan Industrial Standards

(JIS)*1) and other safety regulations*2).

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems

ISO 4413: Hydraulic fluid power -- General rules relating to systems

IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)

ISO 10218-1992: Manipulating industrial robots -- Safety

JIS B 8370: Pneumatic fluid power - General rules relating to systems

JIS B 8361: Hydraulic fluid power - General rules relating to systems

JIS B 9960-1: Safety of machinery - Electrical equipment of machines (Part 1: General requirements)

JIS B 8433-1993: Manipulating industrial robots - Safety, etc

*2) Labor Safety and Sanitation Law, etc.

Caution Caution indicates a hazard with a low level of risk which, if not avoided, could result in

minor or moderate injury.

Warning

Warning indicates a hazard with a medium level of risk which, if not avoided, could result

in death or serious injury.

Danger

Danger indicates a hazard with a high level of risk which, if not avoided, will result in death

or serious injury.

Warning

(1) The compatibility of the product is the

responsibility of the person who designs the

equipment or decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with

specific equipment must be decided by the person who designs the equi

pment or decides its

specifications based on necessary analysis and test results.

The expected performance and safety assurance of the equipment will be the responsibility of the

person who has determined its compatibility with the product.

This person should also continuously review all specifications of the product referring to its latest

catalog information, with a view to giving due consideration to any possibility of equipment failure

when configuring the equipment.

(2) Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly.

The assembly, operation and maintenance of machines or equipment must be performed by an

operator who is appropriately trained and experienced.

(3) Do not service or attempt to remove product and machinery/equipment until safety is

confirmed.

1. The inspection and maintenance of machinery/equipment should only be performed after measures

to prevent dropping of driven objects or run-away of machinery/equipment have been confirmed.

2. When the product is to be removed, confirm that the safety measures as mentioned above are

implemented and the power from any appropriate source is cut, and read and understand the

specific product precautions of all relevant products carefully.

Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

- 4 -

(4) Contact SMC beforehand and take special consideration of safety measures if the product is

to be used in any of the following conditions.

1. Conditions and environments outside of the given specifications, or use outdoors or in a location

exposed to direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space,

shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact

with food and beverages, emergency stop circuits, clutch and brake circuits in press applications,

safety equipment or other applications unsuitable for the standard specifications described in the

product catalog.

3. An application which could have negative effects on people, property, or animals requiring special

safety analysis.

4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by

using a mechanical protective function, and periodical checks to confirm proper operation. Check the

product regularly in order to confirm normal operation.

- 5 -

LECP7 Series/ Controller

1. Safety Instructions

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited Warranty and Disclaimer/ Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance

Requirements”.

Read and accept them before using the product.

[Limited Warranty and Disclaimer]

(1) The warranty period of the product is 1 year in service or within 1.5 years after the product is

delivered. *3)

Also, the product may have specified durability, running distance or replacement parts. Please

consult your nearest sales branch.

(2) For any failure or damage reported within the warranty period which is clearly our

responsibility, a replacement product or necessary parts will be provided.

This limited warranty appl

ies only to SMC product independently, and not to any other damage

incurred due to the failure of the product.

(3) Prior to using SMC products, please read and understand the warranty terms and disclaimers

noted in the specified catalog for the particular products.

*3) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.

Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure

due to the deterioration of rubber material are not covered by the limited warranty.

- 6 -

[Compliance Requirements]

This product has been confirmed to comply with Japanese laws only.

When the product is exported, strictly follow all national and regional laws and regulations in Japan

and the countries it is exported to.

When the battery is prepared by the customer, the battery specifications, selection and product

performance are the responsibility of the customer. Please note the following points for use.

This product requires a nickel metal-hydride battery.

Under UN restrictions, nickel metal hydride batteries are classed as dangerous (Class 9) for sea

transport only. *This product is a non-dangerous article for sea transport (as of August 2012).

When transporting a nickel-metal hydride battery or equipment containing nickel-metal hydride

battery by a means subject to the UN Regulations, it is necessary to satisfy the UN

Recommendations on the Transport of Dangerous Goods, Technical Instructions (ICAO-TI) of the

International Civil Aviation Organization (ICAO), and International Marine Dangerous Goods

Code (IMDG Code) of the International Maritime Organization. When the product is transported

by the user, it is necessary for the user themselves to confirm and conform to the latest

standards and laws of the corresponding country related to transportation.

- 7 -

2. Outline of Product

2. 1 Outline of absolute controller

(1) About this product

1. Simple absolute type controller. Battery stores (backs up) the position data.

Battery is not included with this product.

2. Applicable for incremental encoder.

(2) Return to origin position is necessary for the following conditions.

1. Supplying power to the controller for the first time

2. Alarm (group D) is generated when the power to the controller is supplied again

(e.g.) ・Battery discharges

・The actuator is operated by an external force whilst the power supply to the controller is

cut, exceeding the maximum rotation of the motor during power supply cut.

3. When an alarm (Group E) is generated, and the alarm is cleared by cycling the power.

- 8 -

Caution

[Cautions when using this controller for the first time]

(1) Reset the alarm

Two alarms will be generated when power is applied to the controller for the first time, and when the

power is applied to the controller after replacement of the battery.

The “Absolute ID not match” alarm (code : 1-153) is generated first. Reset the alarm. (The absolute

ID in the absolute controller will be initialized.)

After resetting the first alarm, the alarms listed below are generated. Reset the second alarm. (The

alarms are dependent on the condition of the battery.)

- “Low Battery voltage” alarm (Code : -107) --- Battery voltage is low

-“Abnormal absolute ENC” alarm (Code :-152) --- Encoder signal counting error.

- “Abnormal absolute ENC” alarm (Code :-154) --- Encoder signal counting error.

(2) Continuous charging of the battery is necessary.

When power is supplied to the controller for the fist time, please energize continuously to charge the

battery.

The battery charging time will depend on the specifications of the battery used by the customer.

Caution

Please refer to this manual for return to origin operation of this controller, and return operation after

resupplying power.

Please refer to the controller manual of LECP6 * series for the basic operation method.

Caution

Please keep this manual safe for future use. It will be necessary to refer to this manual along with the

teaching box and the setting software manuals at installation and faultfinding.

* Keep this operation manual accessible so it can be referred when necessary.

Caution

Please remove the batteries if this controller is not used for a long time.

- 9 -

2. 2. How to Order

How to order is shown below.

To order the controller on its own

How to order the actuator on its own

Parallel I/O type

I/O cable length

Corr

(Enter from the actuator model "LE" to ”stroke”)

e.g. LEHZ10LK2-4AF-R1FN1D

Enter “LEHZ10LK2-4”

Controller

DIN rail

Controller specification

Electric equipment

St t ( 24 VDC)

Absolute /Step 64 points

N NPN type

P PNP type

Nil None

1 1.5m

3 3m

5 5m

Nil None

D DIN rail

ＬＥＣＰ７Ｎ□□－□－ＸＢ５４

ＬＥ□－□－□□－□

Actuator

Actuator cable length

Actuator type

Refer to “How to order” of the corresponding actuator.

Correspnding actuators are shown below.

Spe

Stroke, options

Refer to “How to order” of the corresponding actuator.

Nil None 8 8m※

1 1.5m A 10m

3 3m B 15m

20m

Nil None

－X□□

Special specification

Nil None

Ｒ

Robot cable (flexible cable)

Corresponding actuator Catalogue no

Electric gripper LEH Series S100-77

Electric slide table LES Series S100-78

Electric actuator/ rod type LEY Series S100-83

Electric actuator/ slider type LEF Series S100-87

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