SMC Networks IZN10 Series Bedienungsanleitung

- 1 -

Doc. No. IZ

※－

OML0002-C

OPERATION MANUAL

Ionizer

PRODUCT NAME

IZN10 SeriesMODEL:

○Read this operation manual carefully to

understand before installation and operation.

○Pay extra attention on the clause concerning the

safety.

○Keep this operation manual available whenever

necessary.

INDEX

1. Safety Instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3

2. Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5

3. How to Order・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6

4. Mounting

4-1. Precautions for mounting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7

4-2. How to mount・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9

4-3. Wiring table・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 15

4-4. Power supply cable wiring diagram・・・・・・・・・・・・・・・・・・・・・・・・・ 16

4-5. Timing chart・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 16

5. Functional Explanations ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 17

6. Outline Dimensions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 18

7. Maintenance

7-1. Precautions for maintenance・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 19

7-2. How to maintain electrode needle・・・・・・・・・・・・・・・・・・・・・・・・・・ 20

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1. Safety instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage. These

instructions indicate the level of potential hazard by labels "Caution," "Warning" and "Danger" to ensure

safety. be to observe ISO4414, JIS B8370 and other safety precautions.

CAUTION Operator error could result in injury or equipment damage.

WARNING Operator error could result in serious injury or loss of life.

DANGER In extreme conditions, there is a possibility of serious injury or loss of life.

1) ISO 4414: Pneumatic fluid power – Recommendation for application of equipment to transmission and

control systems

2) JIS B 8370: Rule for Pneumatic System

WARNING

1. The compatibility of equipment is the responsibility of the person who designs the system or

decides its specifications.

Since the products specified here are used in various operating conditions, their compatibility with the

specific system must be based on specifications or analysis and/or tests to meet your specific requirements.

The expected performance and safety assurance will be the responsibility of the person who has determined

the compatibility of the system. This person should continuously review the suitability of all items specified,

referring to the latest catalog information with a view to giving due consideration to any possibility of

equipment failure when configuring a system.

2. Only trained personnel should operate machinery and equipment.

This product generates high voltage, so it can be dangerous if an operator is unfamiliar with it. Assembly,

handling or repair of systems should be performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to eliminate components until safety is

confirmed.

1) Inspection and maintenance of the machinery and equipment should be performed after confirmation of

safety such as grounding, prevention of electric shock and prevention of other types of injury.

2) When equipment is to be eliminated, confirm the safety process as mentioned above. Cut air pressure

supply and electric power supply that are the energy source for the equipment, and exhaust all residual

compressed air in the system.

3) Before machinery/equipment is re-started, take measures to prevent short circuit etc. with care.

4. Contact SMC if the product is to be used in any of the following conditions.

1) Conditions and environments beyond the given specifications, or if product is used outdoors.

2) Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical

equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake

circuits in press applications, or safety equipment.

3) An application which has the possibility of having negative effects on people, property, or animals

requiring special safety analysis.

- 3 -

- 4 -

WARNING

Selection

1. The ionizer (hereinafter referred to as the “product”) is intended to be used for the general FA devices.

If other applications (especially those indicated in 4 on page 2) are used, contact SMC before use.

2. Use under specified voltage and temperature.

Voltage out of specification may cause malfunction, breakage, electric shock or fire.

3. Use clean compressed air for fluid.

Do not use inflammable or explosive gas for fluid. It may cause fire or explosion. When fluid other than

compressed air is used, contact a SMC service representative.

4. The product doesn’t incorporate explosion-proof construction.

Do not use this product in a place where a dust explosion might be triggered or inflammable or explosive

gas is present. It may cause fire.

CAUTION

1. The product has not been washed.

Flush and confirm its purification level before bringing into a clean room.

Handling

CAUTION

1. Do not drop, hit or otherwise apply excessive impact (10 G or more) when handling.

Though the product itself doesn’t break, the inside construction may be broken and cause malfunction.

2. When cable is mounted or removed, pinch the modular plug claw with fingers and insert or take out the

plug vertically. If mounted or removed in an inappropriate direction, the mounting part of the modular jack

may be damaged and cause operation failure.

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2. Specifications

Model number of ionizer IZN10-□□

(NPN)

IZN10-□□P

(PNP)

Ion generating method Corona discharge type

Voltage applying method High frequency AC type

Discharge output Note 1) 2500V

Ion balance Note 2) ±10 V at max.

Ozone generated amount Note 3) 0.03 ppm (0.05 ppm for energy saving charge

elimination nozzle）

Fluid Air (clean and dry)

Operating pressure Note 4) 0.05 MPa~0.7 MPa

Air

purge

Connected tube diameter 6 and 1/4 inch

Power supply voltage 24VDC±10%

Current consumption 80 mA

(When input and output signals are not used)

Discharge stop signal

Reset signal

Input

signal External switch signal

GND to connection

The voltage to turn on is 0.6V

or less.

Current consumption: 5 mA or

less

+24V to connection

The voltage to turn on is from

+19V to the

power supply voltage.

Current consumption: 5 mA

or less

Discharge signal

Error signal

Output

signal

Maintenance signal

Max. load current: 40 mA

Residual voltage: 1 V or less

(with load current of 40 mA)

Max. applied voltage: DC 28

Max. load current: 40 mA

Residual voltage: 1 V or less

(with load current of 40 mA)

Effective charge eliminating distance 20~500 mm

Ambient temp.

Fluid temp.

0~55oC

Ambient humidity 35~65% RH（With no condensation）

Material Body: ABS, Stainless Nozzle: Stainless

Electrode needle: Tungsten

Vibration resistance Durable to 50 Hz with amplitude 1 mm for 2 hours in

each X, Y and Z direction

Impact resistance 10 G

Weight 120 g

Applicable standard/directive

CE (EMC directive: 89/336/EEC, 92/31/EEC、

93/68/EEC, 2004/108/EC, Low-voltage directive:

73/23/EEC, 93/68/EEC)

Note 1) This is the value when measured by a probe with 1,000 MΩand5 pF.

Note 2) This specification is applicable when the distance between the charged object and the

ionizer is 100 mm using the power saving static elimination nozzle, and the air purge

pressure is 0.3 MPa.

Note 3) This is the value from which the background is drawn with a distance of 300 mm from the

front face of the nozzle.

Note 4) Charge elimination is not available without air purge. Also, without air purge, internal

ozone concentration will increase and adversely affect the product and peripheral

equipment.

3. How to Order

IZN10 - 01 P 06 Z - B1

Service parts Option

Electrode needle assembly Manifold mounting parts set

　　　・IZN10-NT Hexagon socket head bolts, spacer and hexagon nuts are included.

The ionizer and L-bracket or DIN rail mounting need to be ordered separately.

Body Assembly

Electrode needle cleaning kit/IZS30-M2

ccessories

Power supplycable

Cartridge Assembly 　　　・IZN10-CP(3m)　・IZN110-CPZ(10m)

Bracket

　　　・L-bracket/IZN10-B1

　　　・Swing bracket/IZN10-B2

　　　・DIN rail mounting bracket/IZN10-B3

IZN10 High frequency AC nozzle type

Series name

NIL Not provided

B1 L-bracket

B2 Swing bracket

B3 DIN rail mounting bracket

Bracket

NIL NPN

PPNP

Output specification

06 f6: metric

07 f6.35

（

1/4"): inch

16 f6: metric (elbow)

17 f6.35

（

1/4"): inch (elbow)

Piping diameter

Manifold mounting parts

　・IZN10 - ES 2

Mounting pitch

ES 17mm

Number of manifol

2 2 stations

3 3 stations

4 4 stations

Nozzle shape

NIL

11 Piping female Note 1) Rc1/8

Type

Energy saving charge elimination nozzle

Large flow nozzle

Power supply cable

NIL 3m

Z 10m

N Not provided

・ＩＺＮ10 - A002 - 01 06

Nozzle shape

NIL

11 Piping female Note 1) Rc1/8

Large flow nozzle

Type

Energy saving charge elimination nozzle

Piping diameter

06 f6: metric

07 f6.35（1/4"): inch

16 f6: metric (elbow)

17 f6.35（1/4"): inch (elbow)

・ＩＺＮ10 - A003 - P

NIL NPN

PPNP

Output specification

- 6 -

4. Mounting

4-1. Precautions for mounting

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WARNING

Mounting

1. Provide required space for maintenance, wiring and piping at installation.

Install connector and One-touch fitting for air supply to allow removal and mounting of cable and tube.

Do not bend cable and tube at steep angles. Affix them straight, within the minimum bending radius to

prevent applying stress to the installation base of the connector and One-touch fitting.

Forcible installation and removal may cause malfunction, broken wires, fire or air leakage.

Minimum bending radius: Power supply cable･････････････35 mm

（Note: This is the allowable bending radius when affixing wiring at 20oC. If bending cable at lower

temperatures, excessive force may be applied to the connector even within or below the minimum

bending radius.）

See instructions or catalog for minimum bending radius for tube.

2. If the product is mounted directly, mount it on a flat face.

If the mounting face has a concave, convex, distortion and/or step, excessive force is applied to the

product, which may cause damage and failure of the product. Also, dropping and other strong impact may

cause failure and accident.

3. Do not use in a place subject to noise (electromagnetic wave, surge etc.)

It may cause malfunction, or deteriorate or damage internal elements. Take measures to prevent noise

sources and prevent lines from touching and mixing together.

4. Tighten within the specified torque.

See the following table for the tightening torque. When exceeding the tightening torque, mounting screws,

mounting bracket, etc. may be broken. The screw may loosen if tightened less than prescribed torque

range.

Screw size Recommended

tightening torque

M3 0.61 to 0.63 Nm

5. Do not allow foreign matter or tools to enter the nozzle.

The inside of the nozzle has electrode needles. If a metal tool makes contact with the electrode needles, it

can cause electric shock, resulting in a sudden movement by the operator that can cause further injures by

such as hitting its body to peripheral equipment. Also, if the tool damages the electrode needle, the

product may fail or cause an accident.

6. Do not attach tape or seal on the product body.

If conductive adhesive or reflective paint is contained in the tape or seal, dielectric phenomenon will occur

due to the produced ion and it may lead to electrostatic charge and electric leakage.

7. Be sure to cut off the power supply before installing and adjusting the product.

CAUTION

1. Be sure to check for proper charge elimination after mounting the product.

The charge-elimination effect largely depends on ambient mounting conditions, operating conditions, etc.

After mounting the product, check for proper charge elimination.

Particularly, if there is a wall near the product, emitted ions can not reach a charged object for effective

High voltage

The electrode needles are subject to high voltage.

If a foreign matter is put in the nozzle and makes

contact with them, electric shock can make a

sudden movement by the operator, which can

cause injury. Therefore, do not to touch them.

Nozzle

charge elimination, and the charge-elimination effect can decrease.

- 8 -

Wiring and piping

WARNING

1. Check that power supply capacity is enough and voltage meets specification before piping.

2. Always use a UL listed/recognized power supply that is a class-2 power supply with DC 24 V and under 2.1 A.

3. To keep specified performance of the product, provide class D grounding to the metal (shaded) part

around the external face of the product.

Otherwise, not only can the charge-elimination capability of the product decrease, but electric shock and

damage to the product and power supply can occur.

4. Be sure to cut off power supply before wiring (including connector plug-in/out).

5. Turn on the power after examining the wiring and surrounding situation thoroughly, and confirming safety.

6. Do not connect and disconnect connectors while supplying the power. The product may be broken and

cause malfunction.

7. Installation of a high-voltage line and the power line in the same wiring route may cause malfunction due to

noise. Install them separately.

8. Be sure there is no incorrect wiring before operation. Incorrect wiring may cause the product to break or

malfunction.

9. Flush pneumatic piping before installing. Make sure that all dust, water droplets, oil etc. are eliminated

before piping.

Operating and storage Environment

WARNING

1. Use within operating fluid and ambient temperature range.

Operating fluid and ambient temperature range for the product, feedback sensor and auto-balance sensor

are 0 to 50oC. Though ambient temperature is within specification, dew condensation may be generated

where temperature is suddenly changed. Therefore do not use under such conditions.

2. Do not use the product in an enclosed space.

The product utilizes a corona discharge and generates a slight amount of ozone and NOx.

If it is used in a closed space, ozone is concentrated so much as to possibly affect human body. Therefore,

it is necessary to set up a ventilation system in the space. Also, even with ventilation, the use of plural

ionizers in a narrow space can increase the concentration of ozone, and so it should be noted that the

ozone concentration must be 0.1ppm or less, which is a standard value for working place.

3. Take prevention measures against ozone.

Equipment used around the product should have ozone-prevention measures.

Also, check regularly that nearby equipment will not be affected adversely by exposure to ozone.

4. Environment to avoid

Do not use or store under the following environments, as these may cause operation failure. If it is

unavoidable, take the appropriate measures.

- 9 -

a. Where ambient temperature exceeds 0 to 50oC.

b. Where ambient humidity exceeds 35 to 65% RH.

c. Where dew condensation is generated due to sudden temperature change.

d. Where there is corrosive gas, inflammable gas, or where volatile inflammable substances are stored.

e. Where the product is exposed to conductive powder such as iron powder and dust, oil mist, salt and

organic solvent or machining chips, particles and cutting oil (water, liquid).

f. Where the product is directly exposed to the blow from air-conditioners.

g. Where seals and ventilation is not installed.

h. Where the product is exposed to direct sunlight and radiant heat.

i. Where strong electromagnetic noise is generated. (Strong electric field/strong magnetic field/surge.)

j. Where electricity is discharged on the product.

k. Where a strong high frequency is generated.

l. Where lightning disaster is expected.

m. Where the product is directly exposed to vibration and impact.

n. Where force or weight that causes deformity to the product is applied.

5. Do not use air containing mist or dust.

Air containing mist or dust may lower the function and shorten the maintenance cycle. A dryer (IDF series),

air filter (AF/AFF series) and mist separator (AFM/AM series) can be used to produce clean compressed

air.

6. The product does not incorporate a protection to lightning surges.

7. The product can not be used without air purge.

Without air purge, not only is the charge elimination not available, but also internal ozone concentration

will increase and adversely affect the product and peripheral equipment. Therefore, be sure to perform air

purge when energizing the product.

4-2.How to mount

Investigate the area generating static electricity, or the process or part emitting electrostatic interference

preliminarily, and check the conditions under which effective charge elimination can be performed before

mounting the product.

4-2-1 Grounding

Provide class D grounding to the external face of the body or metal part of the bracket. Without grounding,

charge elimination capability decreases, the ion balance breaks and electric shock and damage to the

product and power supply may occur. Also, if the grounding is provided improperly, a maintenance alarm

is outputted.

If the mounting area for the product is not provided with class D grounding, use a grounding tap for wiring.

4-2-2 Mounting

When mounting the product, use a M3 hexagon socket head bolts. Tightening torque is 0.61 to 0.63 Nm.

1) Body mounting tap or through hole

Referring to the figure below, affix the product using hexagon socket head bolts with optimum length.

- 10 -

Use a bolt with a length of 12 mm or more.

Use a bolt with a max. screw-in depth of 10

mm or less

10mm or less

Body tap Through hole

2) L-bracket

The L-bracket can be mounted in 4 different ways as shown below.

Outward mounting Inward mounting

Swing mounting

Fixed mounting

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