Snorkel A62JRT Bedienungsanleitung

October 2014

Part Number 104897-000

MANUAL

REPAIR PARTS

Serial number 000001 and after

Replaces 104897-000 July 2013

GENERAL INFORMATION

GENERAL INFORMATION 1-1

REPAIR PARTS

CHASSIS ASSEMBLY 2-1

FRONT AXLE ASSY 2-2

REAR AXLE ASSY 2-3

TIRES AND WHEELS 2-4

TURNTABLE ASSY 2-5

RISER ASSEMBLY 2-6

MAIN BOOM ASSY 2-7

JIB BOOM ASSY 2-8

SWING-OUT ENGINE TRAY ASSEMBLY – KUBOTA 2-9

ENGINE ASSY - KUBOTA (TURBO) BEFORE SN01-00050 2-10

ENGINE ASSY - KUBOTA(NON TURBO) AFTER SN01-00051 2-11

KUBOTA ENGINE V2403-M-T-E3B-EU-XB REPLACEMENT PARTS 2-12

FLYWHEEL ASSY 2-13

THROTTLE BRACKET ASSY 2-14

AIR CLEANER ASSY 2-15

BATTERY DISCONNECT PANEL 2-16

CONTROL MODULE TRAY ASSY 2-17

FUEL TANK ASSY 2-18

COWLING ASSY - RIGHT SIDE 2-19

COWLING ASSY - LEFT SIDE 2-20

TURNTABLE AND COUNTERWEIGHT INSTALLATION 2-21

UPPER BOOM/JIB/PLATFORM MOUNTING 2-22

PLATFORM ASSEMBLY 2-23

PLATFORM ASSEMBLY STEEL MARCH 2009 AND AFTER 2-24

SNORKEL GUARD FABRICATIONS - AFTER SN01-000104 2-25

SNORKEL GUARD ASSY SN 01-000104 AND BEFORE 2-26

COWLING INSTALLATION 2-27

TRAY MOUNTING 2-28

FINAL ASSEMBLY 2-29

PLACARDS AND DECALS - ANSI 2-30

PLACARDS AND DECALS - CE 2-31

DECAL KIT SPANISH A62JRT 2-32

HYDRAULICS

HYDRAULIC TANK ASSEMBLY 3-1

OSCILLATING REAR AXLE VALVE ASSEMBLY 3-2

DRIVE WHEEL ASSY 3-3

WHEEL DRIVE MOTOR HYDRAULIC 38CC 3-4

ROTARY MANIFOLD ASSY 3-5

ROTARY MANIFOLD 3-6

ROTATION DRIVE 3-7

HYDROSTATIC PUMP ASSY 3-8

HYDROSTATIC PUMP 3-9

EMERGENCY POWER UNIT 3-10

BOOM FUNCTION CONTROL VALVE ASSEMBLY 3-11

BOOM FUNCTION CONTROL VALVE 3-12

TRACTION MANIFOLD ASSY 3-13

TRACTION MANIFOLD 3-14

AXLE LOCK CYLINDER 3-15

CYLINDER, STEER 3-16

CYLINDER, RISER 3-17

CYLINDER, MAIN BOOM LIFT 3-18

CYLINDER, MAIN BOOM EXTEND 3-19

CYLINDER, JIB 3-20

CYLINDER LEVEL 3-21

ACCUMULATOR ASSY 3-22

PLATFORM ROTATOR ASSY 3-23

CHASSIS/TURNTABLE/CYLINDER HOSE DIAGRAMS AND FUEL LINE INSTALLATION 3-24

ELECTRICAL

LOWER CONTROL PANEL - UNIVERSAL 4-1

LOWER CONTROL PANEL A62JRT DIESEL – ANSI 4-2

LOWER CONTROL PANEL A62JRT DIESEL - CE (TURBO) BEFORE SN01-00050 4-3

LOWER CONTROL PANEL A62JRT DIESEL - CE (NON TURBO) AFTER SN01-00051 4-4

UPPER CONTROL PANEL - UNIVERSAL 4-5

UPPER CONTROL PANEL - ANSI 4-6

UPPER CONTROL PANEL A62JRT DIESEL – ANSI 4-7

UPPER CONTROL PANEL - CE BEFORE SN01-00050 4-8

UPPER CONTROL PANEL A62JRT DIESEL – CE BEFORE SN01-00050 4-9

UPPER CONTROL PANEL - (TURBO) CE AFTER SN01-00051 4-10

UPPER CONTROL PANEL A62JRT – (TURBO) CE AFTER SN01-00051 TO SN01-00065 4-11

UPPER CONTROL PANEL - (TURBO) CE AFTER SN01-00066 4-12

UPPER CONTROL PANEL A62JRT – (TURBO) CE AFTER SN01-00066 4-13

UPPER CONTROL PANEL - (NON TURBO) CE AFTER SN01-00051 TO SN01-00065 4-14

UPPER CONTROL PANEL A62JRT – (NON TURBO) CE AFTER SN01-00051 TO SN01-00065 4-15

UPPER CONTROL PANEL - (NON TURBO) CE AFTER SN01-00066 4-16

UPPER CONTROL PANEL A62JRT – (NON TURBO) CE AFTER SN01-00066 4-17

SINGLE AXIS CONTROLLER WITH TOGGLE SWITCH 4-18

FLASHING LIGHTS/POWER TO PLATFORM INSTALLATION 4-19

PLATFORM FOOT SWITCH 4-20

ELECTRICAL HARNESS LOCATIONS 4-21

ENGINE HARNESS ASSEMBLY - DIESEL 4-22

ENGINE HARNESS - DIESEL 4-23

WIRING HARNESS, VALVE BLOCK 4-24

LOWER CONTROLS TO BOOM FUNCTION VALVE WIRING HARNESS 4-25

BOOM FUNCTION CONTROL VALVE WIRING 4-26

CABLE ASSY 4-27

CABLE ASSY, UPPER CONTROLS 4-28

WIRING HARNESS UPPER CONTROLS 4-29

WIRING HARNESS SP2 BYPASS EVDR 4-30

WIRING HARNESS, EMERGENCY PUMP 4-31

WIRING HARNESS, HORN 4-32

WIRING HARNESS, BOOM ELEVATION LIMIT SWITCH 4-33

BOOM EXTEND LIMIT SWITCH WIRING HARNESS 4-34

WIRING HARNESS, FLASHING LIGHTS 4-35

WIRING HARNESS, 110 VAC POWER LOWER 4-36

WIRING HARNESS, 110 VAC POWER UPPER 4-37

WIRING HARNESS, PLATFORM FOOT SWITCH 4-38

OPTIONS

110 VOLT/2,000 WATT AC GENERATOR 5-1

110 VOLT/2,000 WATT AC GENERATOR – PLUMBING DIAGRAM 5-2

110 VOLT/2,000 WATT AC GENERATOR – GENERATOR ASSEMBLY 5-3

110 VOLT/2,000 WATT AC GENERATOR – VALVE BLOCK ASSEMBLY 5-4

110 VOLT/2,000 WATT AC GENERATOR – HEAT EXCHANGER ASSEMBLY 5-5

110 VOLT/2,000 WATT AC GENERATOR – LOWER CONTROL/GENERATOR HARNESS 5-6

TOW PACKAGE 5-7

TOW PACKAGE 5-8

PLATFORM – 8 FOOT WITH BUMP GUARD 5-9

PLATFORM - 8 FOOT WITH BUMP GUARD UPPER CONTROL WIRING 5-10

EXTREME COLD WEATHER KIT 5-11

EXTREME COLD WEATHER KIT - LOWER CONTROLS 5-12

EXTREME COLD WEATHER KIT - UPPER CONTROLS 5-13

LOWER CONTROLS HYDRAULIC WARM-UP HARNESS 5-14

CSA PACKAGE 5-15

36 X 96 PLATFORM ASSEMBLY WITH BUMP GUARD AND PADDING MARCH 2009 AND AFTER

5-16

36 X 96 PLATFORM ASSEMBLY BUMPGUARD WITH PADDING MARCH 2009 AND AFTER 5-17

MAINTENANCE

MAINTENANCE & SCHEMATICS 6-1

SCHEMATICS

A A

B B

Theaerialplatformis notelectricallyinsulated.Deathorseriousinjurywill result fromcontact

with, or inadequate clearance from, an energized conductor.

Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical

conductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This in-

cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial

platform.

Such contact could make your body a conductor to the other object, creating an electrical shock

hazard resulting in death or serious injury.

Ifanaerialplatformisin contactwithanenergizedconductortheplatformoperatormustwarnground

personnelinthe vicinityto stayaway.Theirbodiescanconductelectricitycreatinganelectricalshock

hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, boom structure, or any part of the

aerialplatformisincontact withahigh-voltageelectricalconductoror ifthereisanimmediatedanger

of such contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-

ing that death or serious injury can result from contact with an energized conductor.

California

Proposition 65 Warning

Battery posts, terminals and related accessories contain lead

andleadcomponents,chemicalsknowntotheStateofCalifornia

to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

California

Proposition 65 Warning

Diesel and gasoline engine exhaust and some of its constituents

areknownbytheStateofCaliforniatocausecancer,birthdefects

or other reproductive harm.

A62JRT – 104897-000 i

General Information

About This Manual

ThismanualcoversA62JRTaerialplatforms.Information

is included for machines that have been manufactured

to conform to all applicable requirements of the follow-

ing organizations:

American National Standards Institute (ANSI)

Canadian Standards Association (CSA)

European Committee for Standardization (CE)

Australian Standards (AS) certication

Part pages include a drawing and a bill of material.

The bill of material lists the item number that is on the

drawing, the Snorkel part number, quantity used and a

description of the item.

Some callouts in the drawings may have a balloon with

two numbers. The top number is the item number and

the bottom number is the quantity of the item at that

location.

While Snorkel has attempted in every way to conrm that

all information in this manual is correct, improvements

are being constantly made to the machine that may not

be reected in this manual.

If you nd information in this manual that is not correct

or is confusing, you are urged to report your ndings to

Snorkel for our evaluation. Your input is important to us

and will be used in future printings of this manual.

This machine is covered by a limited warranty that spe-

cically identies items covered by Snorkel and those

items covered by original manufacturer's warranty.



Repairs and Maintenance

Every person who maintains, inspects, tests or repairs

the machine must be qualied and authorized to do so.

Caution

Do not modify this aerial platform without prior writ-

ten consent of Snorkel Engineering Department.

Modication may void the warranty, adversely affect

stability or affect the operational characteristics of

the aerial platform.

Abbreviations

The following abbreviations may be used in this man-

ual.

AC alternating current

ANSI American National Standards Institute

AR as required

CCA cold cranking amps

cm centimeter

DC direct current

ft feet

GFCI ground fault circuit interruptor

in inch

lbs pounds

mm millimeter

no number

NPT national pipe thread

psi pounds per square inch

qty quantity

rpm revolutions per minute

UL Underwriters Laboratories Inc.

Additional Information

All correspondence relative to this machine, such as eld

reports, discrepancy reports, requests for information,

etc., should be directed to:

Snorkel North America

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-800-255-0317

Snorkel Europe

Vigo Centre

Birtley Road

Washington

Tyne & Wear

NE38 9DA

Phone: +44 (0) 845 1550 058

http://www.snorkellifts.com

A62JRT – 104897-000

Service and Parts Information

Ordering Parts

When placing an order for service or repair parts,

please have the following machine information readily

available.

Model number

Serial number

Snorkel part number

Description of part

Quantity of parts required

Your purchase order number

Address for order to ship to

The desired shipment method

The parts order form on the following page may be

mailedorfaxedtothe attention of the Parts Department

at the following location:

Snorkel North America

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-800-255-0317

Parts Fax: 1-785-989-3077

Snorkel Europe

Vigo Centre

Birtley Road

Washington

Tyne & Wear

NE38 9DA

Phone: +44 (0) 845 1550 058

Parts Fax: +44 (0) 1952 607 678

Attention: Parts Department

For your convenience, our electronic on-line ordering

system is available at the following Internet location:

http://www.snorkellifts.com

ANSI and OSHA Compliance

All owners and users of the aerial platform must read,

understand and comply with all applicable regulations.

Ultimatecomplianceto OSHAregulationsis therespon-

sibility of the user and their employer.

ANSI publications clearly identify the responsibilities

of all personnel who may be involved with the aerial

platform.Areprint of the “Manual of Responsibilities for

Dealers, Owners, Users, Operators, Lessors and Les-

sees ofANSI/SIAA92.5-2006 Boom-Supported Elevat-

ingWorkPlatforms”is availablefromSnorkeldealersor

from the factory upon request.

Copies are also available from:

Scaffold IndustryAssociation, Inc.

P.O. Box 20574

Phoenix, AZ 85036-0574 USA



Manuals

Manuals are available from Snorkel to support any of

the machines that we produce.

The specic manuals for A62JRT aerial platforms are

as follows:

A62JRT Operator’s Manual

Snorkel part number (ANSI) – 104898-000

Snorkel part number (CE) – 104850-000

Snorkel part number (Spanish) – 1430534

A62JRT Repair Parts Manual

Snorkel part number – 104897-000

ANSI Manual of Responsibilities

ANSI/SIAA92.5-2006

Snorkel part number – 0084053

Machine Information

Model Number:

Serial Number:

Date of Purchase:

Purchased From:

Snorkel Dealer or Distributor:

A62JRT – 104897-000 iii

Parts Order Form

Date:

Company:

Address:

Contact Name:

Phone Number:

Fax Number:

Account Number:

Purchase Order Number:

Model Number:

Serial Number:

Ship To:

Shipping Method:

Part Number Description Quantity

Note: Backordered parts will be shipped as soon as available using the same shipping method as the original

order unless otherwise indicated below.

Ship complete order only. Do not backorder parts.

Ship all available parts and disposition of backordered parts.

Other instructions as specied:

Fill out completely and fax attention Parts Department to:

Snorkel USA 1-785-989-3077

Snorkel Europe +44 (0) 1952 607 678

REPAIRPARTS

A62JRT PARTS MANUAL CHASSIS ASSEMBLY

CHASSIS ASSEMBLY Wed Feb 24 07:58:28 UTC 2021 2-1

アイテム部品番号名前数量 UOM

Not

Shown 104601-000 CHASSISASSEMBLY EA

1 106524-100 CHASSISWELDMENT 1 EA

2 106527-000 CHASSISCASTING1000LB

(T40RT/TB40machineswith750

lbplatform)

1 EA

3 104603-000 FRONTAXLEASSEMBLYA62JRT 1 EA

4 106564-100 AXLELOCKPIN 4 EA

5 106562-100 AXLEPIN 2 EA

6 065214-001 RODEND1/2X3-1/2 2 EA

7 104604-000 REARAXLEASSEMBLYA62JRT 1 EA

8 104715-000 ROTATIONBEARINGBOTTOM

SPACER 1 EA

9 100244-001 BEARING-rotation 1 EA

10 065214-000 RODEND3/8" 4 EA

11 PNNA BLTHEXHDM24-3.00X

100MMGR10.9 4 EA

12 PNNA M24FLATHARDWASHER 4 EA

13 5560695 BoLTHEXHDM10-1.50X45MM

GR8.8 4 EA

14 5560356 WSHRLOCK10 12 EA

15 056069-010 Washer,SteelFlatWasher

DIN125AM10ZincPlated 18 EA

16 5560719 NUTHEXLKGM10-1.50GR

8.8 2 EA

17 5560626 BLTHEXHDM10-1.5X30MM

GR8 10 EA

18 011239-010 WASHER,FLATASTMA3255/8" 20 EA

19 104738-000 HHBLT.625-11X5.0GR8 20 EA

20 PNNA BLTHHDM8-1.25X45GR8.8

BLTHHDM8-1.25X45GR8.8 1 EA

21 5560613 WASHERFLATM8 2 EA

22 5560727 NUTHEXLKGM8-1.25 1 EA

23 106907-000 FITTING1/4NPTMALE90° 1 EA

A62JRT PARTS MANUAL CHASSIS ASSEMBLY

CHASSIS ASSEMBLY Wed Feb 24 07:58:28 UTC 2021 2-1

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