Socomec EBP Bedienungsanleitung

EBP

External Maintenance Bypass

10-120 kVA

INSTALLATION

AND OPERATING

MANUAL

www.socomec.com

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CONTENTS

1. CERTIFICATE AND CONDITIONS OF WARRANTY 5

2. SAFETY STANDARDS 6

2.1 WARNING SIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. ENVIRONMENTAL REQUIREMENTS AND HANDLING 8

3.1 ENVIRONMENTAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 GENERAL RULES FOR CABLE INSTALLATION ON TRAYS . . . . . . . . . . . . . . . . . . . . 10

4. ELECTRICAL INSTALLATION 11

4.1 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 ELECTRICAL DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5. OVERVIEW 13

5.1 IDENTIFYING SWITCHING AND CONNECTION POINTS . . . . . . . . . . . . . . . . . . . . . . . 13

5.1.1 EBP40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1.2 EBP80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.1.3 EBP120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6. CONNECTIONS 16

6.1 UNIT CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1.1 EBP40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1.2 EBP80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6.1.3 EBP120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7. OPERATING PROCEDURES 19

7.1 EBP40 / EBP80 / EBP120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8. PREVENTIVE MAINTENANCE 20

9. SAFEGUARDING THE ENVIRONMENT 21

10. TECHNICAL SPECIFICATIONS 22

11. APPENDIX 23

11.1 PLAN 1: FLOOR FIXING (EBP120). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

YOUR CONNECTION TO SAFETY

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1. CERTIFICATE AND CONDITIONS OF WARRANTY

The SOCOMEC unit is part of a UPS system.

For the warranty conditions, please refer to the relevant chapter of the UPS manual.

SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the

document for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction,

modification, distribution of this document, either partially or wholly and in any manner, is strictly prohibited except

upon Socomec’s express prior written consent.

This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided

without prior notice.

5EN

EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

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2. SAFETY STANDARDS

This user manual specifies installation and maintenance procedures, technical data and safety instructions for

SOCOMEC. For further information visit the Socomec website: www.socomec.com.

NOTE!

Any work carried out on the equipment must be performed by skilled, qualified technicians.

NOTE!

Before carrying out any operations on the unit read the installation and operating manual care-

fully. Keep this manual safe for future reference.

DANGER!

Failure to observe safety standards could result in fatal accidents or serious injury, and damage

equipment or the environment.

CAUTION!

If the unit is found to be damaged externally or internally, or any of the accessories are damaged

or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical

shock of any kind.

NOTE!

Install the unit in accordance with clearances in order to prevent access to handling devices and

guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).

NOTE!

Only use accessories recommended or sold by the manufacturer.

NOTE!

When the equipment is transferred from a cold to a warm place wait approx. two hours before

putting the unit into operation.

WARNING!

Connect the protective earth (PE) conductor before making any other connections.

DANGER! RISK OF ELECTRIC SHOCK!

Before carrying out any operations on the unit (cleaning and maintenance performances,

connection of appliances, etc.) disconnect all power sources.

NOTE!

Any use other than the specified purpose will be considered improper. The manufacturer/

supplier shall not be held responsible for damage resulting from this. Risk and responsibility lies

with the system manager.

NOTE!

The product you have chosen is an Uninterruptible Power Supply option, and it can only be used

in combination with its own Socomec Uninterruptible Power Supply. Contact SOCOMEC to

confirm the compatibility of this product with your Uninterruptible Power Supply.

6EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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2.1 WARNING SIGN

Symbols Description

Protective earth terminal (PE).

Authorized personnel only.

Only qualified personnel is allowed to work on the batteries.

Do not use naked flames or cause sparks in the vicinity of the accumulators.

No smoking.

Batteries charging!

Batteries and related parts contain lead that is dangerous to health if ingested.

Wash hands after handling!

Accumulators are heavy!

Use suitable transport and lifting equipment to work safely.

Risk of electric shock!

Connecting accumulators in series creates hazardous voltages.

Risk of explosion! Avoid short circuits!

Never place tools or metal objects on the accumulators.

Corrosive liquids (electrolyte).

Read the user instructions carefully.

Read the user manual before performing any operations.

Wear protective gloves

Wear safety shoes.

Wear protective goggles.

In the event of accident, inadequate use, failure or electrolyte leakage wear a protective apron.

In the event of accident, inadequate use, failure or electrolyte leakage wear a gas mask.

In the event of contact with the eyes, wash immediately with plenty of water and call a doctor.

Call a doctor immediately in the event of accidents or illness.

Do not dispose of in normal waste stream (symbol WEEE).

7EN

EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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3. ENVIRONMENTAL REQUIREMENTS AND HANDLING

NOTE!

Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

3.1 ENVIRONMENTAL REQUIREMENTS

The room must be:

• of a suitable size;

• free from conductive, inflammable and corrosive items;

• not exposed directly to sunlight.

WALL INSTALLATION

• If the wall isn’t flat, we recommend to use rigid profiles to fix the boxes and use wedges.

EBP401EBP801

ū40 cm

ū15 cm

ū40 cm

ū15 cm

1. This unit is a wall-mounting system.

FLOOR INSTALLATION

• The unit must remain in a vertical position during all shipping and handling operations.

• Ensure that the floor is strong enough to support the weight of the unit.

EBP120

ū40 cm

ū15 cm

ū40 cm

ū150 cm

from the wall1

8EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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3.2 HANDLING

• The packaging guarantees the stability of the unit during shipping and physical transfer.

• Carry the packaged unit as close as possible to the installation site.

Do not move the unit by putting pressure on the front door.

WARNING!

The following instructions must be carried out prior to moving the unit (after initial positioning).

Failure to heed this warning could result in the unit falling over, equipment damage, injury and

even death.

CAUTION IF DAMAGED: if packaging is crushed, ripped or open such that the inner contents are

revealed, the equipment should be kept in an isolated area and inspected by a qualified person.

If the packaging cannot be shipped the contents should be collected promptly, kept apart, and

the sender or recipient should be contacted.

All packaging must be recycled in compliance with existing legislation in the country where the

system is installed.

FLOOR INSTALLATION

• The unit must remain in a vertical position during all shipping and handling operations.

• Ensure that the floor is strong enough to support the weight of the unit.

WARNING! HEAVY WEIGHT!

Move the unit using a fork lift truck taking the utmost caution at all times.

The unit MUST be handled by at least two people. The people MUST take position at the sides of

the UPS with respect to the direction of movement.

When moving the unit on even slightly sloping surfaces, use the locking equipment and braking

devices to ensure that the unit does not fall over.

9EN

EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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3.3 GENERAL RULES FOR CABLE INSTALLATION ON TRAYS

WARNING!

The cables must be installed on trays according to the following diagrams. The trays must be

positioned near the UPS.

WARNING!

All metal and suspended ducts or those in raised flooring MUST be connected to earth and to

the various cabinets

WARNING!

Power cables and control cables MUST NEVER be installed in the same duct.

Correct installation Acceptable installation

Common

Mains Load

N N

Control

cables(1)

Aux Mains

Load

Control

cables(1)

Common

Mains Load

N N

®10 cm

Control

cables(1)

®10 cm

Aux Mains

Load

®10 cm ®10 cm

Control

cables(1)

1. Control cables: connections between the cabinets and unit.

10 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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4. ELECTRICAL INSTALLATION

NOTE!

Before carrying out any operations on the unit read the 'Safety standards' chapter carefully.

NOTE!

This option can only be used for single UPS setups, not parallel configurations.

4.1 ELECTRICAL REQUIREMENTS

The installation and system must comply with national plant regulations.

The electrical distribution panel must have a sectioning and protection system installed for input and auxiliary mains.

See the combined Uninterruptible Power Supply electrical requirements to choose the correct size for input protec-

tion devices.

Maximum size of input protection devices

Model rating Breaker Input(1) / Breaker Aux. Mains(1)

(kVA) (A) Max

EBP40 / 100

EBP80 / EBP120 200

1. Recommended thermal-magnetic circuit breaker to protect the product with intervention threshold ®10In (Curve C); it is

necessary to use a D curve selective breaker in case of UPS with transformer. The size of the input protection devices must

be chosen taking in account the combined SOCOMEC Uninterrutptible Power Supply recommended protection devices and

never overcome the value in the table above.

EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

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4.2 ELECTRICAL DIAGRAM

Following the simplify electrical diagram of the Unit.

For the connections details see the 'Connections' chapter.

EBP40 / EBP80

3/1 3/3

separated mains common mains

EBP120

3/1 3/3

separated mains common mains

12 EN EBP 10-120 kVA - Ref.: IOMEBPXXXX00-EN 00

YOUR CONNECTION TO SAFETY

Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • [email protected] • www.thiele-kg.de

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