Socomec Green Power 2.0 Bedienungsanleitung

Green Power 2.0

from 320 to 400 kVA

Installation manual GB

Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

1. WARRANTY CERTIFICATE 4

2. SAFETY 5

2. 1. Important

2. 2. DescrIptIon of the symbols useD on the labels applIeD to the unIt

3. FOREWORD 8

4. REQUISITES 8

4. 1. storIng, shIppIng anD movIng

4. 2. envIronmental requIsItes

4. 3. general rules for cable InstallatIon on tray

4. 4. electrIcal requIsItes

4. 5. external connectIons

4. 6. values of currents for cable sIzIng

4. 7. sIzIng of cIrcuIt breakers

4. 8. backfeeD protectIon

4. 9. protectIon anD cross-sectIon of battery cables

5. INSTALLATION 17

5. 1. DImensIons anD weIght (overall)

5. 2. unpackIng proceDure

5. 3. movIng

5. 4. cabInet posItIonIng

5. 5. battery cabInet InstallatIon

5. 6. fIxIng to the floor (araIseD floor or DIrectly to the floor)

5. 7. battery cabInets fIxIng

5. 8. separateD cabInets

5. 9. IDentIfyIng swItchIng anD connectIon organs

5. 10. InstallatIon proceDures anD InstructIons

5. 11. battery characterIstIcs

5. 12. termInal connectIons characterIstIcs

5. 13. connectIng the battery cabInet temperature probe

5. 14. flywheel connectIons

5. 15. backfeeD protectIon (ups c1, moDule c6, c7 anD bypass c3)

5. 16. automatIc openIng of battery protectIon q20

5. 17. completIon of the InstallatIon

TABLE OF CONTENTS

ENGLISH

Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

5. 18. termInals

5. 19. ups general power off connectIon

5. 20. connectIon of the generator (where there Is the by-pass)

5. 21. IsolatIon transformer

5. 22. ups parallel confIguratIon

6. PREVENTIVE MAINTENANCE 41

6. 1. batterIes

6. 2. fans

6. 3. capacItors.

7. COMMUNICATION 42

7. 1. multIlevel communIcatIon

7. 2. serIal connectIon pcb

7. 3. profIbus

7. 4. gsm moDem

7. 5. remote monItorIng vIa web server

8. OPTIONS 44

8. 1. aDc carD

8. 2. IsolatIon controller

8. 3. external manual maIntenance bypass

8. 4. acs pcb

8. 5. temperature sensor

9. TECHNICAL SPECIFICATIONS 45

10. APPENDIX 46

10. 1. plan 1: floor fIxIng

10. 2. plan 2: DImensIons

10. 3. plan 3: bypass centralIseD cabInet DImensIons 250/500 kva

10. 4. plan 4: bypass centralIseD cabInet DImensIons 600/800 kva

10. 5. plan 5: bypass centralIseD cabInet DImensIons 900/1200 kva

10. 6. plan 6: bypass centralIseD cabInet DImensIons 1500/2000 kva

10. 7. plan 7: battery floor fIxIng

10. 8. plan 8: ups confIguratIons

4Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

The warranty terms and conditions are stipulated in the offer, by default the following clauses apply.

The SOCOMEC warranty is strictly limited to the product(s) and does not extend to equipment which may be

integrated with this/these product(s), nor the performance of such equipment.

The manufacturer guarantees its products to be free from manufacturing faults and defects in design, material

or workmanship, subject to the limits set forth below.

The manufacturer reserves the right to modify the delivery with a view to fullling these guarantees or to replace

defective parts. The manufacturer's warranty does not apply in the following cases:

• fault or defect in the design of parts added or supplied by the customer

• fault due to unforeseen circumstances or force majeure

• replacement or repair resulting from normal wear and tear of the modules or machinery

• damage caused by negligence, lack of proper maintenance or misuse of the products

• repair, modication, adjustment or replacement of parts undertaken by unqualied third parties or personnel

without the express consent of SOCOMEC.

The warranty period is twelve months commencing from the date of delivery of the product.

The repair, replacement or modication of the parts during the warranty period does not imply or justify any

extension of the warranty beyond the original period.

In order to establish a valid warranty claim, the purchaser must notify the manufacturer in writing immediately

after the discovery of any apparent material defects and provide any and all supporting evidence of the defects

at the latest within eight days before the date of expiry of the warranty.

Defective parts which have been returned and replaced free of charge shall become the property of SOCOMEC.

The warranty is void if the purchaser has undertaken modications or repairs on the devices on his or her own

initiative and without the express consent of the manufacturer.

The manufacturer's responsibility is strictly limited to the obligations dened in this warranty (repair and replace-

ment) excluding any other right to claim compensation or indemnity.

Any import tax, duty, fee or charge of any nature whatsoever imposed by European regulations or those of an

importing country or of a transit country shall be paid by the purchaser.

1. WARRANTY CERTIFICATE

ENGLISH

Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

2. 1.

Important

• This document provides important instructions for the safe use, movement and connection of the DELPHYS™

uninterruptible power system (UPS).

• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to utilize

the document for the application indicated by SOCOMEC is granted to the recipient of such document. All

reproduction, modication, dissemination of this document whether in part or whole and by any manner are

expressly prohibited except upon Socomec’s express prior written consent.

• This document is not a specication. SOCOMEC reserves the right to make any changes to data without prior notice.

• The unit must be installed and activated only by qualied technical personnel and authorised by SOCOMEC.

DELPHYS™ MUST be handled with the utmost care by at least two people.

• The unit must remain in a vertical position in all circumstances.

• Connect the PE ground conductor rst before you make any other connection.

The DELPHYS mains power supplies (rectifier and bypass) must be protected from voltage transients with

devices that are suited to the installation; the mains voltage transients must be limited to 2.5 kV. These de-

vices must be sized to take into account all the installation parameters (geographical position, whether or

not there is a lightning rod, whether or not there are other suppressors in the electrical installation, etc.).

• Do not expose DELPHYS to rain or liquids in general. Do not introduce external bodies.

• If DELPHYS is not equipped with automatic sectioning against back feed or if the switch is external to

DELPHYS, afx a label bearing the following words on all the external switches of DELPHYS power supply:

• Keep this manual handy for future consultation.

• If the unit fails, it must be repaired only by authorised technicians that have been specially trained for this

purpose.

• This equipment conforms to the European Community directives for professional equipment and bears the

approval mark:

• This equipment conforms to AS standards and bears the approval mark:

The connecting bars are made of copper!

Use only copper cables or cables with tinned eyelets for the connections.

2. SAFETY

Before working on this circuit

• isolate Uninterruptible Power System (UPS) DELPHYS

• then check for Hazardous Voltage between all

terminals including the protective earth

Risk of Voltage Backfeed

6Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

• Do not connect the output neutral to ground (except the TNC Option). DELPHYS does not modify the neu-

tral arrangements of the system; the use of an isolation transformer is required should it be necessary to

modify the neutral arrangements downstream of DELPHYS (see § 4.5.1 " Connecting earth cables").

• If DELPHYS needs to be scrapped, it is essential to entrust the equipment solely and exclusively to spe-

cialist disposal companies. These are obliged to break up and dispose of the various components in ac-

cordance with the legal provisions in force nationally.

• Before connecting the external battery cabinet, check that this is fully compatible with the model of

DELPHYS.

• The use of external battery cabinets not supplied by the manufacturers is not recommended.

• Switch off and isolate DELPHYS and then wait for 5 minutes before removing the protection panels in or-

der to carry out work on parts under dangerous voltage.

• Danger of explosion if the batteries are replaced with others of the wrong type.

• The batteries are considered as toxic waste. If they are replaced, entrust the used batteries solely and

exclusively to specialist disposal companies. As provided for by the local laws in force, batteries must not

be disposed of with other industrial or domestic waste.

It is very dangerous to touch any part of the batteries as there is no isolation between the batteries

and the mains power source.

The product you have chosen is designed for commercial and industrial use only. In order to be used for particu-

lar “critical applications” such as life support systems, medical applications, commercial transportation, nuclear

facilities or any other application or systems where product failure is likely to cause substantial harms to person

or property, the products may have to be adapted. For such uses we would advise you to contact SOCOMEC

beforehand to conrm the ability of these products to meet the requested level of safety, performance, reliability

and compliance with applicable laws, regulations and specications.

This is a product for commercial and industrial application in the second environment – installation

restrictions or additional measures may be needed to prevent disturbances.

2. 2.

DescrIptIon of the symbols useD on the labels applIeD to the unIt

All the precautions and the warnings on the labels and plates on the inside and outside of the equipment should

be respected.

DANGER! HIGH VOLTAGE (BLACK/YELLOW)

GROUND TERMINAL

READ THE USER MANUAL BEFORE USING THE UNIT

2. Safety

ENGLISH

Attention! Utiliser des cosses

étamées pour le raccordement

sur la plage de terre.

Cautin! Always use tinned lus

for any earth connection.

Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

2. Safety

Locating fuses and terminals

X102 (see § 5. 18)

locating fuses and terminals

X101 (see § 5. 18)

locating fuses and switch

Nameplate

8Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

We thank you for the trust you have in SOCOMEC Uninterruptible Power Systems, DELPHYS Green Power.

This equipment is tted with up to date technology with power semiconductors (IGBT) including a digital micro-

controller.

Our equipment complies with standard IEC 62040-2 and IEC 62040-1.

This is a product for restricted sales distribution to informed partners. Installation restrictions or ad-

ditional measures may be needed to prevent disturbances.

It is recommended that the ambient temperature and the humidity of DELPHYS environment are maintained

below the values specied by the manufacturer.

REGULATIONS CONCERNED WITH ENVIRONMENTAL ISSUES

Recycling of electrical products and equipment.

Provision is made in European countries to break up and recycle materials making up the system. The various

components must be disposed of in accordance with the legal provisions in force in the country where the sys-

tem is installed.

Battery wastes

Used batteries are considered as toxic wastes. It is therefore essential to entrust them solely and exclusively to

rms specialised in their recycling. They can not be treated with other industrial or household wastes, as set out

in local regulations in force.

4. REQUISITES

The packaging guarantees the stability of DELPHYS during shipping and physical transfer. Carry the packaged unit as

close as possible to the installation site.

When moving the unit on even slightly sloping surfaces, use the blocking equipment and breaking

devices to ensure that the unit does not fall over.

4. 1.

storIng, shIppIng anD movIng

•if storing more than 6 month, please contact us

•

DELPHYS must remain in a vertical position during all shipping and moving operations.

•

Ensure that the oor is strong enough to support the weight of DELPHYS and of the battery cabinet, if used.

Avoid moving the unit by putting pressure on the front door.

DELPHYS MUST be handled with the utmost care by at least two people.

CAUTION IF DAMAGED.

Packages, crushed, punctured, or torn such that contents are revealed must be set aside in an isolated

area and inspected by a qualified person. If the package is deemed to be not shippable, the contents

must be promptly collected, segregated, and either the consignor or consignee contacted.

All packaging material must be recycled in compliance with the laws in force in the country where the system is installed.

3. FOREWORD

ENGLISH

Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

4.2-1

≥ 40 cm

4. 2.

envIronmental requIsItes

• Green Power 2.0 is not designed for outdoor use.

• Do not expose Green Power 2.0 to direct sunlight or to sources of excessive heat.

• The recommended operating temperature, humidity and altitude values are listed in the technical specica-

tions table (see chapter 9). Cooling systems may be required to maintain these values.

• Green Power 2.0 must be installed in an environment without obstructions and which is dry, clean and dust-

free.

• Avoid dusty environments or areas where there is dust from conductive or corrosive materials (e.g. metal dust

or chemical solutions).

• Green Power 2.0 can be installed against a wall; the distance will depend on the cables present. The upper

part of Green Power 2.0 must be positioned at least 40 cm away from the ceiling (gure 4.2-1).

• Green Power 2.0 switches are accessed from the front; however, a space of at least 1.5 metres should be left

at the front of Green Power 2.0 for maintenance purposes.

• For UPSs arranged frontally, leave a minimum space of 210 cm between the two cabinets so as to allow a pas-

sageway when both doors are open (in accordance with the provisions of standard IEC 60364 - see gure 4.2-1).

4. RequiSiteS

Green Power 2.0 should only be installed on a concrete surface or other non-combustible surface.

≥ 210 cm

between the doors

Green Power 2.0 Green Power 2.0

10 Green Power 2.0 320 to 400 kVA - Ref.:

INMGP2401210-GB_12

4.2-2

4.2-3

4.2-4 4.2-5

• Several cabinets can be installed adjacent to each other (figure 4.2-2).

• Two Green Power 2.0 320-400 kVA can be installed back to back (figure 4.2-3).

• Observe the direction of the ventilation flows (figure 4.2-4) and heat dispersion flows (figure 4.2-5). See chap-

ter 9for the technical specifications relating to the required ventilation values.

For fixing on the floor, see § 5. 6 and § 10. 1 Plan 1

4. RequiSiteS

In order to profit from an optimal ventilation, the side panels must remain in place

Ventilation. Climate control.

Green Power

2.0

BATTERY

CABINET

BATTERY

CABINET

Green Power

2.0

Green Power

2.0

Green Power

2.0

COOL

AIR

WARM

AIR

Green Power

2.0

CLIMATE CONTROL

COOL

AIR

WARM

AIR

Green Power

2.0

CLIMATE CONTROL

Green Power

2.0

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