Solid State Cooling Systems THERMOCUBE 200 Bedienungsanleitung

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590

TELEPHONE:(845) 296-1300 FAX:(845) 296-1303 WEB:WWW.SSCOOLING.COM VERSION M26

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 1

TELEPHONE:(845) 296-1300 FAX:(845) 296-1303 WEB:WWW.SSCOOLING.COM VERSION M28

TABLE OF CONTENTS

SAFETY PRECAUTIONS AND SYMBOLS _____________________________________________ 3

SECTION 1 _________________________________________________________________________ 4

INTRODUCTION______________________________________________________________________ 4

SECTION 2 _________________________________________________________________________ 5

SPECIFICATIONS _____________________________________________________________________ 5

SECTION 3 _________________________________________________________________________ 7

HOOK UP__________________________________________________________________________ 7

3.1 Electrical Connections (see figure 3) _______________________________________________ 8

3.2 Plumbing Connections (see figure 3) _______________________________________________ 8

3.3 Air Considerations ____________________________________________________________ 10

3.4 Coolant Fill__________________________________________________________________ 10

SECTION 4 ________________________________________________________________________ 11

START UP_________________________________________________________________________ 11

SECTION 5 ________________________________________________________________________ 11

OPERATION _______________________________________________________________________ 11

5.1 Simple Operation _____________________________________________________________ 12

5.2 Advanced Operation ___________________________________________________________ 12

5.3 Alarms______________________________________________________________________ 15

5.4 Auto-tuning __________________________________________________________________ 15

5.5 Manual Tuning _______________________________________________________________ 16

5.6 Drain Procedure______________________________________________________________ 17

SECTION 6 ________________________________________________________________________ 17

SYSTEM ALARMS/TROUBLESHOOTING___________________________________________________ 17

SECTION 7 ________________________________________________________________________ 19

THERMOCUBE OPTIONS ______________________________________________________________ 19

7.1 ThermoCube Options and Part Number____________________________________________ 19

7.2 RS-232 Communications Option__________________________________________________ 20

7.3 Other Options ________________________________________________________________ 23

SECTION 8 ________________________________________________________________________ 26

CLEANING YOUR CHILLER ____________________________________________________________ 26

SECTION 9 ________________________________________________________________________ 26

TECHNICAL SUPPORT________________________________________________________________ 26

SECTION 10 _______________________________________________________________________ 27

MSDS FOR COOLANTS_______________________________________________________________ 27

10.1 MSDS for Koolance LIQ-702 Coolant Fluid _______________________________________ 27

10.2 MSDS for Ethylene Glycol _____________________________________________________ 32

WARRANTY POLICY ______________________________________________________________ 39

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 2

TELEPHONE:(845) 296-1300 FAX:(845) 296-1303 WEB:WWW.SSCOOLING.COM VERSION M28

CE Declaration of Conformity

We: Solid State Cooling Systems

167 Myers Corners Road

Wappingers Falls, NY 12590

USA

declare under our sole responsibility that the

ThermoCube 200, 300, 300A, 400, 400L, 400A, 600L (All Models)

meets the provisions of the directives:

Emissions:

CFR Title 47 FCC Part 15 Subpart B, Class A

ICES-003, Issue 6, Class A

EN 61326-1: 2013 per EN 55011:2009 + A1: 2010 Group 1 Class A

ACMA AS/NZS CISPR 11:2009 + A1:2010

Immunity:

EN 61326-1: 2013 Electrical Equipment for Measurement, Control, and Laboratory Use - EMC

EN 61000-3-2 Harmonics Emissions

EN 61000-3-3 Voltage Fluctuations and Flicker

EN 61000-4-2 Electro-Static Discharge

EN 61000-4-3 Radiated Radio Frequency (RF) Immunity

EN 61000-4-4 Electrical Fast Transient/Burst Immunity

EN 61000-4-5 Surge Immunity

EN 61000-4-6 Conducted RF Disturbance Immunity

EN 61000-4-11 Voltage Dips, Interruptions and Short Variations

EN 61000-6-2 Electromagnetic Compatibility Part 6-2: Immunity for Industrial Environments

Safety:

EN 61010-1: 2010 3rd Edition Low Voltage Directive Safety requirements for electrical

UL 61010-1: 2012 Equipment for measurement, control, and laboratory use.

CAN/CSA C22.2 No. 61010-1 2012

Lloyd F Wright

Chief Technology Officer

Date

September 11, 2017

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 3

TELEPHONE:(845) 296-1300 FAX:(845) 296-1303 WEB:WWW.SSCOOLING.COM VERSION M28

SAFETY PRECAUTIONS AND SYMBOLS _________________________

Read the MSDS for the coolant used and follow all safety precautions

listed in the MSDS prior to removing coolant tubes or opening the fill

cap as this could result in contact with the coolant inside.

Caution! Risk of electric shock. Disconnect the power cord prior to

servicing. This includes changing a fuse or opening the cover for any

reason.

CAUTION

Never disassemble the chiller as irreparable damage may occur.

Any attempt to open or repair the unit will void the warranty

Never store the chiller over 70 °C.

Never operate the chiller in ambient temperatures of 40 ºC or greater unless the unit has been

customized for high ambient operation.

Never operate the chiller within 5 ºC of the coolant’s freezing point.

Always use only proper coolants as specified in manual. Solid State Cooling Systems

recommends Koolance LIQ-702CL-B (27% propylene glycol and water)

Never ship the chiller with coolant inside the liquid cold plate as freezing temperatures may be

encountered which would damage the unit. Always pump all coolant out of the chiller prior to

shipping.

Symbols Used in this Manual

The red CAUTION equilateral triangle symbol appears throughout

the manual. Please follow the important instructions accompanying

this symbol to avoid significant damage to the chiller.

The red WARNING equilateral triangle symbol appears throughout

the manual accompanying certain maintenance and repair activities.

Please follow the important instructions accompanying this symbol

to avoid situations that could cause injury to the operator or other

personnel.

CAUTION

WARNING

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 4

TELEPHONE:(845) 296-1300 FAX:(845) 296-1303 WEB:WWW.SSCOOLING.COM VERSION M28

Manual

THERMOCUBE 200/300/400

THERMOELECTRIC CHILLER

SECTION 1

INTRODUCTION __________________________________________________

The ThermoCube 200/300/400 recirculating chiller utilizes

thermoelectric technology to deliver up to 400 Watts of cooling

capacity without the use of compressors or refrigerants. The system

provides 1 to 3 liters per minute of constant temperature coolant,

with PID control for both cooling and heating. With fewer moving

parts, the system is highly reliable and energy efficient.

The ThermoCube 200/300/400 systems provide stable and precise

temperature control for a variety of applications, lasers, low-light

CCD cameras, analytical equipment, medical equipment, testing,

microelectronics production, and any other application requiring

±0.05°C control. The units include a cycling feature where two

different temperature set points may be entered with soak time at

each temperature and number of cycles desired.

The ThermoCube recirculating chillers are highly customizable,

with many different options available, which allow us to specifically

configure the system for your particular application.

From conception, The ThermoCube 200/300/400 systems have been

designed for long life and ease of use. The internal thermoelectric

modules have lifetimes greater than 200,000 hours.

RODUCT

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 5

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SECTION 2

SPECIFICATIONS _________________________________________________

Operating Range (Set Point): 5°C to 50°C standard

(down to -5°C with low temp option - LT)

(up to 65°C with high temp option – HT, 60°C for centrifugal pumps)

Ambient Temperature Range: 0°C to 40°C non-condensing

Stability / Repeatability: ±0.05°C with constant load (even near ambient)

Cooling Capacity (typical1): 200, 300 or 400 Watts @ 20°C in 20°C ambient air

Heating Capacity (typical): 400, 600 or 800 Watts @ 20°C in 20°C ambient air

Noise Level (at 1 meter): < 63 dBA (down to 49 dBA with “-VS” variable speed fan option)

Coolant / Process Fluid: Koolance (27% propylene glycol / water mix)

or 27-50% ethylene glycol / water mix

Options available for PAO, Fluorinert / Galden or HFE

(contact SSCS for advice on other fluids)

Process Fluid Fittings: 1/4” John Guest standard (see options section for other fitting types)

Pumps: Diaphragm, Centrifugal or gear pumps available

(see options section for pump types and specifications)

Tank Volume: 300 ml with level sensor

Wetted Materials: Aluminum, stainless steel and polymers

or Copper, stainless steel and polymers (“-CU” option)

Dimensions (L x W x H): 13” x 11” x 13” (32cm x 28cm x 32cm)

Weight: 28 lbs (12.7 kg) – standard model

Power Input: Universal: 115-230 VAC, 50/60 Hz, 7-5 amps max

Controls: Digital PID controller for heating and cooling

Communications: Keypad or optional RS232 interface

Alarms Temperature, fluid level, system or component failure

(display and RS232 option)

Standards TUV listed to UL, CAN/CSA and EN 61010-1,

CE 61010-1

Other Options (see Section 7 for available options)

Warranty 2 years (diaphragm pumps are 1 year)

Note 1: Cooling capacity will vary with configuration.

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 6

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Figure 1

ThermoCube 200/300/400 Cooling Capacity in 20°C Ambient (typical)

Figure 2

ThermoCube 200/300/400 Pump Performance @ 20°C (typical)

• 1C 1 lpm Centrifugal Pump

• 1CL 1 lpm Low Pres Centrifugal Pump

• 1D 1 lpm Diaphragm Pump • 1G 1 lpm Gear Pump

• 2D 2 lpm Diaphragm Pump • 2G 2 lpm Gear Pump

• 3D 3 lpm Diaphragm Pump • 3G 3 lpm Gear Pump

Note: ThermoCube 400 curve was

measured with 208 VAC input power

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 7

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SECTION 3

HOOK UP_______________________________________________________

Figure 3A

Figure 3B

Figure 3C

Process Fluid Supply

(¼" push push-in-fittings)

On/Off Switch

Signal Connector

9-Pin D-sub

Fill Cap

Display Screen

Controller Input Buttons

Handle

Power Inlet Module

IEC 320 power inlet module with two 5X20

fuses

Optional 5-micron particle filter

Fasten the filter-mounting bracket

via the four screws located here

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 8

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3.1ELECTRICAL CONNECTIONS (SEE FIGURE 3)

Power: The ThermoCube 200/300/400 AC power inlet is an

IEC320-C14 socket. Plug the line cord provided into this socket and

then into the appropriate 115 - 230 VAC 50/60 Hz wall outlet.

Continuous current draw is rated at 7 amps at 115 VAC or 5 amps at

230VAC (50/60 Hz). To ensure safe operation of the unit, it is

important to ensure that the outlet is properly grounded.

A wide variety of power cords are available to support universal

power operation:

Country / Region

Part Number

USA/Canada

22-22333-1

Europe

22-22333-2

Japan

22-22333-3

22-22333-4

Israel

22-22800-1

Australia

22-23213-1

Korean

22-23526-1

China (3 prong)

22-23661-1

NEMA 6-15 208 US Straight

16-23918-1

NEMA L6-15 208 US Twist

16-23918-2

Brazil

22-25122-1

India/South Africa 6A (Type D)

22-26025-1

India/South Africa 15A (Type M)

22-26025-2

Fuses: 10 amp (5mm x 20mm) GDB quick acting glass, meets

IEC 127-2

Replacement Fuse: SSCS#20-22332-10, Allied Electronics

#70149445.

Optional Alarms: Alarm signals are TTL signals, normally high (>4

VDC), located on the 9-pin d-subminiature connector as follows:

System Alarm: Pin 7

Alarm Signal Return: Pin 8

Temperature Alarm: Pin 9

Optional RS-232: The ThermoCube 200/300/400 has an RS-232

communication link option. Connections are made via a 9-pin dsub

connector (see section 7 for wiring and communications details).

3.2PLUMBING CONNECTIONS (SEE FIGURE 3)

The standard process fluid inlet (coolant return) and outlet (coolant

supply) connections, located on the left side, are 1/4” John Guest

“push in” style fittings. See figure 4 for directions on using John

Guest fittings. Other fitting options are available (see section 7).

Important Note: The ThermoCube chiller should be located at

approximately the same level or above the system it is cooling to

avoid coolant draining back into the tank and overflowing after the

ThermoCube is turned off.

WARNING

Electrical Shock

Hazard: Never Plug

in a Line Cord with

Wet Hands

THERMOCUBE 200/300/400 THERMOELECTRIC CHILLER MANUAL 52-11300-1

SOLID STATE COOLING SYSTEMS,167 MYERS CORNERS ROAD,WAPPINGERS FALLS,NY 12590 9

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Figure 4: Using John Guest Fittings

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