Sony KDL-32W5500 Bedienungsanleitung

- 1 -

SERVICE MANUAL EX2L-Basil CHASSIS

MODEL

DEST

KDL-40W5500

OIRT/UK/WE

KDL-46W5500

OIRT/UK/WE

RM-ED016

FLAT PANEL COLORTV

KDL-32W5500

OIRT/UK/WE

KDL-37W5500

OIRT/UK/WE

MODEL

DEST

www.freeservicemanuals.info

4/3/16

Published in Heiloo, Holland.

HISTORY

Model Name: KDL-32/37/40/46W5500

SERVICE MANUAL

Click on Page Number to display details of change

Date Part Number Description of Revisions Version

2009.02 9-883-434-01 Original Manual 1.0

2009.04 9-883-434-02 MDF-61 Connector (Caution Notes). (APP-A)

Changes to Rear Cover Removal / Installation.

(APP-B)2.0

2009.09 9-883-434-03 Update Self Diagnosis Table and working hours

table (P.8)3.0

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4/3/16

Published in Heiloo, Holland.

- 2 -

TABLE OF CONTENTS

Section Title Page Section Title Page

1. GENERAL

Caution................................................................ 3

Specifications ..................................................... 5

Connectors .......................................................... 7

Self Diagnosis..................................................... 8

2. DISASSEMBLY

2-1. Rear Cover Removal ............................................ 9

2-2. Stand Assy Removal............................................. 9

2-3. Under Cover Removal .......................................... 9

2-4. Switch Unit Removal ........................................... 9

2-5. Loudspeaker Removal .......................................... 10

2-6. BA Board Removal .............................................. 10

2-7. G2 Board Removal (32 inches) ............................ 10

2-8. G4 Board Removal (37 inches) ............................ 10

2-9. HL4A Board Removal.......................................... 11

2-10. HSN Board Removal .......................................... 11

2-11. IP1 Board Removal (40 inches) ......................... 11

2-12. IP2 Board Removal (46 inches) ......................... 11

3. SERVICE MENUS

3-1. How to enter the Service Mode ........................ 12

3-2. Changing TVM Data Settings ........................... 12

3-3. Writing TVM Data ............................................ 12

4. DIAGRAMS

4-1. Block Diagram ................................................... 13

4-2. Circuit Board Location....................................... 14

4-3. Schematic Diagrams and Printed Wiring

Boards ................................................................. 14

BA Board Schematic Diagram........................... 15

HL4A Board Schematic Diagram ...................... 32

HSN Board Schematic Diagram ........................ 32

IP1 Board Schematic Diagram (40 inches) ....... 33

IP2 Board Schematic Diagram (46 inches) ....... 35

BA Printed Wiring Board................................... 37

HL4A Printed Wiring Board.............................. 37

HSN Printed Wiring Board ................................ 38

IP1 Printed Wiring Board (40 inches) ............... 39

IP2 Printed Wiring Board (46 inches) ............... 41

5. EXPLODED VIEWS

5-1. Chassis ................................................................ 43

5-2. Bezel Assy & Stand Assy .................................. 45

5-3. Rear Cover & Power Supply Cords ................... 46

6. PARTS LIST ............................................................... 47

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED

THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL

FOR SAFE OPERATION.REPLACE THESE COMPONENTSWITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN

THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

WARNING !!

AN ISOLATIONTRANSFORMER SHOULD BE USED DURING ANY

SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO

LIVE CHASSIS,THE CHASSIS OFTHIS RECEIVER IS DIRECTLY

CONNECTED TO THE POWER LINE.

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Published in Heiloo, Holland.

- 3 -

SECTION 1 GENERAL

The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identified by the LF logo located

close to the board designation e.g. H1 etc [ see example ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

Lead Free Soldered Boards example

Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under

the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires

soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

rebmuntraP retemaiD skrameR

91-500-046-7mm3.0gK52.0

02-500-046-7mm4.0gK05.0

12-500-046-7mm5.0gK05.0

22-500-046-7mm6.0gK52.0

32-500-046-7mm8.0gK00.1

42-500-046-7mm0.1gK00.1

52-500-046-7mm2.1gK00.1

62-500-046-7mm6.1gK00.1

CAUTION

SECTION 1 GENERAL

How to replace the fuse.

Open the fuse compartment with

a screwdriver blade and replace

the fuse.

FUSE

WARNING (UK Models only)

The flexible mains lead is supplied connected to a B.S. 1363 fused

plug having a fuse of the correct rating for the set. Should the fuse

need to be replaced, use a fuse of the same rating approved byASTA

to BS 1362, ie one that carries the ASA

Tmark.

IF THE PLUG SUPPLIEDWITH THISAPPLIANCE IS NOT SUITABLE

FOR THE OUTLET SOCKETS INYOUR HOME, IT SHOULD BE CUT

OFFANDANAPPROPRIATE PLUG FITTED.THE PLUG SEVERED

FROM THE MAINS LEAD MUST BE DESTROYEDASA PLUGWITH

BARED WIRES IS DANGEROUS IF ENGAGED INA LIVE SOCKET.

When an alternative type of plug is used, it should be fitted with the

correct rating fuse, otherwise the circuit should be protected by the

same rating fuse at the distribution board.

UK PLUG WARNING

LCD PANEL CAUTION

Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems. If

it is necessary to power up theTV set when face down, the time should be minimised as much as possible.

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4/3/16

Published in Heiloo, Holland.

- 4 -

CAUTION

Due to changes in the caution

note for MDF-61 connector,

the caution note has been

placed in Appendix-A.

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4/3/16

Published in Heiloo, Holland.

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SPECIFICATIONS

*Specified standby power is reached after the TV finishes necessary internal processes.

Design and specifications are subject to change without notice.

Model name KDL-

46V55/56xx,

46W55/57xx,

46WE5

KDL-

40V55/56xx,

40W55/57xx,

40WE5,

40E55xx

KDL-

37V55/56xx,

37W55/57xx

KDL-

32V55/56xx,

32W55/57xx,

32E55xx

Power and others

Power requirements 220 V – 240 V AC, 50 Hz

Screen size (measured

diagonally) 46 inches (Approx.

116.8 cm) 40 inches (Approx.

101.6 cm) 37 inches (Approx.

93.98 cm) 32 inches (Approx.

81.28 cm)

Display resolution 1,920 dots (horizontal) × 1,080 lines (vertical)

Power

consumption in “Home”/

“Standard”

mode

162 W (KDL-

46V55/56xx)

172 W (KDL-

46W55/57xx)

116W (KDL-

46WE5)

137 W (KDL-

40V55/56xx)

131 W (KDL-

40W55/57xx,

40E55xx)

102W (KDL-

40WE5)

132 W (KDL-

37V55/56xx)

140 W (KDL-

37W55/57xx)

89 W (KDL-

32V55/56xx)

81 W (KDL-

32W55/57xx,

32E55xx)

in “Shop”/

“Vivid” mode 206 W (KDL-

46V55/56xx)

221 W (KDL-

46W55/57xx)

144W (KDL-

46WE5)

179 W (KDL-

40V55/56xx)

172 W (KDL-

40W55/57xx,

40E55xx)

122W (KDL-

40WE5)

171 W (KDL-

37V55/56xx)

179 W (KDL-

37W55/57xx)

109 W (KDL-

32V55/56xx)

99 W (KDL-

32W55/57xx,

32E55xx)

Standby power

consumption* 0.17 W (17 W when “Quick Start” is set to “On”)

Optional

accessories Wall-Mount

Bracket SU-WL500

TV stand SU-FL300M

Model

name KDL-

46V55/56xx,

46W55/57xx,

46WE5

KDL-

40V55/56xx,

40W55/57xx,

40WE5,

40E55xx

KDL-

37V55/56xx,

37W55/57xx

KDL-

32V55/56xx,

32W55/57xx,

32E55xx

Dimensions (Approx.) (w × h × d)

with

Table-

Top

Stand

112.3 x 77.1 x 33.0 cm

(KDL-46V55/56xx)

112.3 x 77.2 x 33.0 cm

(KDL-46W55/57xx,

46WE5)

98.7 x 68.4 x 30.3 cm

(KDL-40V55/56xx)

98.7 x 68.6 x 30.3 cm

(KDL-40W55/57xx,

40WE5)

101.6 x 68.0/66.3

(high/low) x 30.3 cm

(KDL-40E55xx)

91.7 x 64.8 x 30.3 cm

(KDL-37V55/56xx)

91.7 x 64.9 x 30.3 cm

(KDL-37W55/57xx)

79.8 x 58.4 x 25.9 cm

(KDL-32V55/56xx)

79.8 x 58.5 x 25.9 cm

(KDL-32W55/57xx)

82.7 x 57.7/55.9 (high/

low) x 25.9 cm (KDL-

32E55xx)

without

Table-

Top

Stand

112.3 x 72.3 x 9.7 cm

(KDL-46V55/56xx)

112.3 x 72.5 x 9.7 cm

(KDL-46W55/57xx)

112.3 x 72.5 x 10.9 cm

(KDL-46WE5)

98.7 x 63.6 x 9.4 cm

(KDL-40V55/56xx)

98.7 x 63.8 x 9.4 cm

(KDL-40W55/57xx)

98.7 x 63.8 x 10.6 cm

(KDL-40WE5)

101.6 x 64.3 x 9.8 cm

(KDL-40E55xx)

91.7 x 60.0 x 9.2 cm

(KDL-37V55/56xx)

91.7 x 60.2 x 9.2 cm

(KDL-37W55/57xx)

79.8 x 53.6 x 9.1 cm

(KDL-32V55/56xx)

79.8 x 53.7 x 9.1 cm

(KDL-32W55/57xx)

82.7 x 53.9 x 9.4 cm

(KDL-32E55xx)

Mass (Approx.)

with

Table-

Top

Stand

27.0 kg (KDL-46V55/

56xx)

27.5 kg (KDL-46W55/

57xx, 46WE5)

20.5 kg (KDL-40V55/

56xx, 40E55xx)

21.0 kg (KDL-40W55/

57xx, 40WE5)

18.0 kg (KDL-37V55/

56xx)

18.5 kg (KDL-37W55/

57xx)

14.5 kg (KDL-32V55/

56xx, 32E55xx)

15.0 kg (KDL-32W55/

57xx)

without

Table-

Top

Stand

23.5 kg (KDL-46V55/

56xx)

24.0 kg (KDL-46W55/

57xx, 46WE5)

17.5 kg (KDL-40V55/

56xx)

18.0 kg (KDL-40W55/

57xx, 40WE5,

40E55xx)

15.0 kg (KDL-37V55/

56xx)

15.5 kg (KDL-37W55/

57xx)

12.0 kg (KDL-32V55/

56xx)

12.5 kg (KDL-32W55/

57xx, 32E55xx)

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4/3/16

Published in Heiloo, Holland.

- 6 -

System

Panel system LCD (Liquid Crystal Display) Panel

TV system Analogue: Depending on your country/area selection: B/G/H, D/K, L, I

Digital: DVB-T/DVB-C

Colour/video system Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input)

Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4AVC MP/HP@L4

Channel coverage Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41

D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69

Digital: VHF/UHF

Sound output 10 W + 10 W

Input/Output jacks

Aerial/Antenna cable 75 ohm external terminal for VHF/UHF

/AV1 21-pin scart connector (CENELEC standard) including audio/video input, RGB input and TV audio/video

output.

//AV2 21-pin scart connector (CENELEC standard) including audio/video input, RGB input and selectable audio/

video output.

COMPONENT IN Supported formats: 1080p, 1080i, 720p, 576p, 576i, 480p, 480i

Y: 1 Vp-p, 75 ohms, 0.3V negative sync/PB/CB: 0.7 Vp-p, 75 ohms/

PR/CR: 0.7 Vp-p, 75 ohms

COMPONENT IN Audio input (phono jacks)

HDMI IN1, 2, 3, 4 Video: 1080/24p, 1080p, 1080i, 720p, 576p, 576i, 480p, 480i

Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital

Analogue audio input (minijack) (HDMI IN1 only)

PC Input (See below)

AV3 Video input (phono jack)

AV 3 Audio input (phono jacks)

DIGITAL AUDIO OUT

(OPTICAL) Digital optical jack

Audio output (phono jacks)

PC IN PC Input (D-sub 15-pin) (See below)

G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/

R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p

PC audio input (minijack)

USB port

iHeadphones jack

CAM (Conditional Access Module) slot

LAN 10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection

speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not

guaranteed for this TV.)

PC input signal reference chart for PC and HDMI IN 1, 2, 3, 4

* 1080p timing when applied to the HDMI input will be treated as a video timing and not a PC timing. This

affects the “Video Settings” menu and “Screen” menu settings.

To view PC contents, set “Screen Format” to “Wide” and “Display Area” to “Full Pixel”.

• This TV’s PC input does not support Sync on Green or Composite Sync.

• This TV’s PC input does not support interlaced signals.

• For the best picture quality, it is recommended to use the signals in the above chart with a 60 Hz vertical

frequency (boldfaced).

Resolution Horizontal

frequency (kHz) Vertical

frequency (Hz) Standard

Signals Horizontal

(Pixel) × Vertical

(Line)

VGA 640 × 480 31.5 60 VGA

640 × 480 37.5 75 VESA

720 × 400 31.5 70 VGA-T

SVGA 800 × 600 37.9 60 VESA Guidelines

800 × 600 46.9 75 VESA

XGA 1024 × 768 48.4 60 VESA Guidelines

1024 × 768 56.5 70 VESA

1024 × 768 60.0 75 VESA

WXGA 1280 × 768 47.4 60 VESA

1280 × 768 47.8 60 VESA

1280 × 768 60.3 75

1360 × 768 47.7 60 VESA

SXGA 1280 × 1024 64.0 60 VESA

HDTV 1920 × 1080 67.5 60 CEA-861*

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- 7 -

CONNECTORS

21 Pin Connector (SCART)

HDMI Connector

15 Pin D Sub Connector (PC)

Pin No Signal Assignment Pin No Signal Assignment

1 TMDS Data2+ 11 TMDS Clock Shield

2 TMDS Data2 Shield 12 TMDS Clock-

3TMDSData2- 13CEC

4 TMDS Data1+ 14 Reserved (N.C. on device)

5 TMDS Data1 Shield 15 SCL

6 TMDS Data1- 16 SDA

7 TMDS Data0+ 17 DDC/CEC Ground

8 TMDS Data0 Shield 18 +5V Power

9 TMDS Data0- 19 Hot Plug Detect

10 TMDS Clock+

Pin No Signal Assignment Pin No Signal Assignment

1RedOut 9+5VDC

2 Green Out 10 Sync Return (Ground)

3 Blue Out 11 Monitor ID0 in Display

4 Unused 12 DCC Serial Data

5 Ground 13 Horizontal Sync

6 Red Return 14 Vertical Sync

7 Green Return (Ground) 15 DCC Serial Clock

8 Blue Return (Ground)

_ _ Red input 0.7 +/- 3dB, 75 ohms, positive

_ (S signal Chroma

Connected Not Connected (open) * at 20Hz - 20kHz

Pin No 1 2 Signal Signal level

1Audio output B

(right) Standard level : 0.5V rms

Output impedence : Less than 1kohm*

2Audio input B

(right) Standard level : 0.5V rms

Output impedence : More than 10kohm*

3Audio output A

(left) Standard level : 0.5V rms

Output impedence : Less than 1kohm*

4Ground (audio)

5Ground (blue)

6Audio input A

(left) Standard level : 0.5V rms

Output impedence : More than 10kohm*

7Blue input 0.7 +/- 3dB, 75 ohms positive

8Function select

(AV control)

High state (9.5-12V) : Part mode

Low state (0-2V) : TV mode

Input impedence : More than 10K ohms

Input capacitance : Less than 2nF

9Ground (green)

10 AVlink

11 Green Green signal : 0.7 +/- 3dB, 75 ohms,

positive

12 Open

13 Ground (red)

14 Ground (blanking)

input) 0.3 +/- 3dB, 75 ohms, positive

16 Blanking input

(Ys signal) High state (1-3V) Low state (0-0.4V)

Input impedence : 75 ohms

17 Ground (video

output)

18 Ground (video

input)

19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V

(-3+10dB)

Video input 1V +/- 3dB, 75ohms, positive sync 0.3V

(-3+10dB)

Video input

Y (S signal) 1V +/- 3dB, 75ohms, positive sync 0.3V

(-3+10dB)

21 Common ground

(plug, shield)

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- 8-

EX2L SELF DIAGNOSTIC SOFTWARE

The identiﬁcation of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the

event of one of these situations arising the software will ﬁrst try to release the bus if busy (Failure to do so will report with a continuous ﬂash-

ing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device

number will be displayed through the LED (Series of ﬂashes which must be counted).

LED Error Codes and Descriptions

To bring up the self diagnostic screen display

(ON SCREEN (DIGIT 5) (VOLUME +) (TV)

DISPLAY)

Instandby mode, press thefollowing buttons on theremote commander sequentiallyinrapid sucession asshownbelow:

Notethat this differsfrom entering the servicemode(Volume + )

(TVSTANDBY)

(ONSCREEN

DISPLAY) (DIGIT5) (VOLUME-)

The following menu appears as shown below:

Self Diagnostic Screen Display

To exit the “Self Diagnostic Screen Display” please turn the TV set off and then on again.

WORKING TIME (BOTTOM LEFT CORNER)

xxxxx-yyyyy-zzzzzz(e.g. 00215-02325-00190)

1. xxxxx = Total Operation time

Working time Stby+ Power On

2. yyyyy = Boot count

Power on / off / Stby operations

3. zzzzz = Working Hours (Panel)

Panel working time (backlight is on)

LED Flashes Error Description Error (Comp Ref)

02 Main Power Error Pwr_Err

05 DC_Alert3 DC_Alt

06 Backlight Error Bck_Lgt

07 Thermal Error Thm_Err

08 Audio Error Aud_Err

10 Digital FE/BE Error Dig_Err

12 HFR Error (T-Con) Hfr_Err

13 Balancer Error Bal_Err

14 T-Con Error Tcn_Err

Ver 3.0

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- 9 -

2-1. Rear Cover Removal

SECTION 2 DISASSEMBLY

2-2. Stand Assy Removal

2-3. Under Cover Removal

To remove the ‘Under Cover’first remove the ‘Rear Cover’

(See Sec 2-2-1) and then the ‘StandAssy’(See Sec 2-2-2). The

‘UnderCover’can thenbegently pulledawayfrom theback

of the TV set.

2-4. Switch Unit Removal

See Appendix-B.

Removethe 4stand fixingscrews indicatedandlifttheTVset

up and away from the ‘Stand assy’.

Screw Part number(s) and Description(s)

1) 2-580-608-01 SCREW, +PSW M5X16

Toremovethe‘SwitchUnit’liftthebottomofthe‘SwitchUnit’

towards the TV set. Push the top of the ‘Switch Unit’ in the

shadedareainthephotograph.The‘SwitchUnit’willthen

release from its boss and can be removed from the TV set.

Push at this position to help

remove the Switch Unit.

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