Sortimo GL4 Bedienungsanleitung

GA 00036 / 2023.02.13 / Rev.1 / en / SAP 6000001521

Sortimo International GmbH

Dreilindenstrasse 5

86441 Zusmarshausen,

Germany

direct@sortimo.de

Instructions for use

GL4

Table of contents

Warnings and symbols.........................................................................................................................4

A distinction is made between the following:....................................................................................4

Symbols ..........................................................................................................................................4

Information on the document...........................................................................................................5

Intended use ...................................................................................................................................5

Foreseeable misuse ........................................................................................................................6

Operator’s obligations .....................................................................................................................6

Requirements for the user...............................................................................................................6

Safety markings ..............................................................................................................................7

Adhesive labels ...............................................................................................................................7

Securing of load ..............................................................................................................................7

Checking van racking system ..........................................................................................................8

Limitations of use ............................................................................................................................8

Gas transport ..................................................................................................................................9

Transport regulation ........................................................................................................................9

Disposal ..........................................................................................................................................9

Load-carrying capacities ....................................................................................................................10

Lashing capability ..............................................................................................................................11

Globelyst unit .....................................................................................................................................12

Anti-slip mats, noise-absorbing ..........................................................................................................13

Drawer ...............................................................................................................................................13

Tool tray inlays...................................................................................................................................15

Universal cabinet ...............................................................................................................................15

Case fixation ......................................................................................................................................16

Dual directional block .........................................................................................................................17

Lifting flap ..........................................................................................................................................18

Hinged workbench .............................................................................................................................19

Heavy, folding workbench ..................................................................................................................20

Workbench slide ................................................................................................................................21

Folding parallel vice ...........................................................................................................................22

Shelf ..................................................................................................................................................23

Shelf tray............................................................................................................................................25

Shelf flap, wide/narrow.......................................................................................................................27

Long components tray........................................................................................................................28

Jumbo-Unit ........................................................................................................................................29

Multi-functional pull-out element.........................................................................................................30

SR-BOXX...........................................................................................................................................31

L-/LS-BOXX .......................................................................................................................................31

i-BOXX...............................................................................................................................................33

T-BOXX .............................................................................................................................................33

Metal small components case ............................................................................................................34

Case rail.............................................................................................................................................35

Case tray ...........................................................................................................................................36

WorkMo .............................................................................................................................................38

ProSafe gas cylinder holder ...............................................................................................................39

Ventilation / air extraction ...................................................................................................................40

Roof vent ...........................................................................................................................................41

Narrow roof vent ................................................................................................................................43

ProSafe floor lashing rail ....................................................................................................................44

ProSafe front upright ..........................................................................................................................44

Telescopic restraint pole ....................................................................................................................45

Ramp rail ...........................................................................................................................................46

Multifunctional bar..............................................................................................................................47

Hose holder .......................................................................................................................................47

Handiwash unit ..................................................................................................................................48

C-BOXX .............................................................................................................................................48

Warnings and symbols

- These instructions contain information about possible dangers that could arise with incorrect

use and/or improper behaviour.

A distinction is made between the following:

Danger!

Failure to observe the warning can cause severe personal injury and/or serious material damage!

Caution!

Failure to observe the instructions can cause personal injury and/or material damage!

Important!

Failure to do so can result in material damage!

Information!

Recommendations and useful hints!

Symbols

This symbol indicates that the screw fixing is only to be tightened hand-tight!

Information on the document

Caution!

Injury from lifting too heavy a load

The van racking system may be too heavy for one person, depending on the configuration. This

could result in minor injuries.

•Installation should be carried out by two persons.

•Ensure a safe working environment; park the vehicle on a flat and solid surface.

•If the vehicle is to be driven off normal roads, all screw connections need to be fitted

using an appropriate screw locking tool.

•When installing the van racking system, make sure that all existing service access points

(e.g. first-aid box, spare wheel) remain accessible after installation.

Information!

Depending on the configuration, several van racking systems are included in the delivery. We

recommend that you install them separately from each other.

Important!

Ensure that the specified screw fixing torques are adhered to.

M5 = 4 Nm ±10%

M6 = 7.5 Nm ±10%

M8 = 20 Nm ±10%

If other torques are required, they are specified in the instructions!

Intended use

The Sortimo “Globelyst” van racking system is designed for use in vans / panel vans due to its

durability.

The rack system is used to transport and store a wide variety of tools and materials.

Foreseeable misuse

Caution!

Damage to property and a risk of injury from damaged products.

Severe injuries can result from the use of damaged products.

•Do not use damaged products.

•Replace damaged products with new products.

•Do not repair damaged products at your own discretion.

Operator’s obligations

Ensure that ...

• the applicable laws and standards are observed (e.g. StVO road traffic regulations and

professional association guidelines).

• the safety labels are visible and legible on the product.

• the safety equipment is present and undamaged. The safety devices include:

odivider,

oventilation/air extraction.

• the van racking is regularly inspected for wear or damage.

• there are sufficient lashing points available.

• suitable lashing and load securing devices are provided.

• the vehicle has suitable ventilation and air extraction when gas cylinders are being

transported.

• the user has read and understood this document.

• the user has the required knowledge and can apply it.

Requirements for the user

Life phases Knowledge

Fitting and

dismantling the

product

- Technical expertise

Working on the

electrics

- Specialist electrical engineering knowledge

- Applicable legislation and standards, e.g. VDE 0100-717

Securing of load - The applicable legislation and standards governing the securing of loads,

e.g. the German Road Traffic Act StVO and the German Regulation on

the Approval of Road Vehicles StVZO.

Transporting gas

cylinders

- Applicable laws and standards governing the transport of dangerous

materials, such as GGVSE, ADR and SDB.

- Operation of the ventilation and air extraction systems.

Safety markings

Caution!

Dangerous situations cannot be avoided if safety markings are illegible or missing from the product.

•Make sure every day that all safety labels are visible on the product.

•Replace a safety marking if it is missing or illegible.

Adhesive labels

There are adhesive labels affixed at various points in the vehicle. These adhesive labels act as guides.

The adhesive labels must be legible; if they are not legible, they must be replaced.

Securing of load

This safety label can be found in the vehicle’s cargo

area. It contains instructions for securing cargo with ProSafe

lashing straps.

•If cargo is lashed to the side of the van racking, the cargo

must be in contact with the floor. In addition, the weight of the

load must not exceed 150 kg.

•The lashing points are resilient to a maximum of 200 daN.

•If cargo is lashed on the SoboPro, the distance between the

load and the lashing point must not exceed 15 cm.

•Only use designated lashing points.

•The lashing hooks of a lashing strap must be fastened to

lashing points of the same element.

oExample: If the first lashing hook is attached to the

floor, then the second lashing hook must be

attached to another lashing point of the floor.

Caution!

Braking, accelerating, taking bends or swerving causes forces on the cargo. An unsecured load

can topple over or slip.

•Secure all objects in the cargo area against tipping and slipping.

•Secure cargo inside the van racking with a tight fit.

•Use dividers and anti-slip mats inside drawers and shelves.

•Check that the load is secure before setting off every time.

Observe the applicable laws in accordance with StVO §22, 23 and StVZO §30, 31 relating to load

securing.

Checking van racking system

Check the following elements regularly for wear or damage.

- Car body,

- Floor,

- Van racking system,

- Screw connections.

Interval:

- At least every 5000 km.

- After any unusual loads, e.g. emergency braking.

Care:

- Use a damp cloth to clean the van racking system at regular intervals. Avoid using highly

corrosive cleaning agents to prevent damage to the van racking system.

Repairs:

- Repair work may only be carried out by Sortimo partners.

Limitations of use

Danger!

The maximum permitted load weight must not be exceeded!

•Pay attention to the weight of your van racking system.

•Note the maximum permitted load capacity/payload of the elements.

•When using, make sure that the tools and consumables are held securely in place.

•Danger from falling objects

•Observe the specifications in the handbook and in the vehicle documentation.

oMaximum permissible axle load,

oMaximum permissible total weight.

Gas transport

Risk of suffocation/explosion

Danger!

If gas cylinders are transported without the specified ventilation and air extraction equipment,

leaking gas can cause suffocation, poisoning or an explosion in the cargo area!

•According to legal regulations, vehicles that transport gas cylinders must be equipped

with ventilation and air extraction equipment.

•It is not permitted to transport gas cylinders if there is no ventilation and air extraction

equipment that meets the legal requirements installed in the mobile workshop.

The law requires there to be vehicle ventilation when transporting gas cylinders.

The ventilation and air extraction must not be blocked (not even temporarily) or closed through

other measures! There is risk of explosion and suffocation!

Transport regulation

The products are delivered in proper packaging and must be immediately checked for externally

recognisable transport damage upon receipt.

Any complaints must be sent to the carrier immediately.

•Dispose of packaging material in accordance with local/national regulations.

Disposal

The Sortimo “Globelyst” van racking system is made of recyclable materials such as aluminium, steel

or high-quality plastics. The van racking system can be reused at the end of the user cycle, thus

helping to protect the environment.

•Dispose of the van racking system in accordance with local/national regulations or by

returning it directly to the manufacturer.

Load-carrying capacities

Designation Remark Maximum

permissible load

weight

Storage pocket Load-carrying capacity 3 kg

Storage pocket for paperwork Load-carrying capacity 2 kg

Shelf Surface load 80 kg

Drop-down front Surface load 80 kg

Shelf tray Surface load 80 kg

Hook strip Load-carrying capacity 12 kg

Case rail Surface load 25 kg

Case tray Surface load 25 kg

Long components tray Surface load 25 kg

i-BOXX Load-carrying capacity 3 kg

i-BOXX wall holder Load-carrying capacity 3 kg

L-BOXX / LS-BOXX Load-carrying capacity 12 kg

L-BOXX trolley Load 100 kg

Metal cases Load-carrying capacity 20 kg

Hose holder Load-carrying capacity 5 kg

Drawer Surface load, indication on

telescopic extension

30 / 60 / 90 kg

Multi-functional pull-out element Surface load 150 kg

Jumbo-Unit Surface load 100

T-BOXX Load-carrying capacity 12 kg

SR-BOXX Load-carrying capacity 12 kg

Workbench slide Carrying capacity 50 kg

Hinged workbench Carrying capacity 100 kg

Heavy, hinged workbench Carrying capacity 150 kg

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