South-Tek Systems Quick-Check 6 Bedienungsanleitung

Quick-Check 6 Port

PowerSaver Manifold with

Nitrogen Purity Sensor

O&M Manual

Version 0; 03/28/2016

The Leader in Nitrogen Generation Technology

Quick-Check-PowerSaver Manifold 6 Port South-Tek Systems

Revision: 0

Revision Date: 8/2/17 Page 2 of 30

VERSION HISTORY

Rev

Revised By

Revision

Date

Approved

Approval

Date

Reason

Kyle Mellott

6/2/17

J. Nguyen

8/02/17

User password: ___6557____________________________________________________________________________________________

PLC Name: __QCP__________________________________________________________________________________________________

General Arrangement Drawing #: ___A02-QCF-PS6PM-TI, QUICK-CHECK 6 PORT, TYPICAL INSTALLATION, (R02)___

Electrical Schematic Drawing #: ___ES-QCF-PS06PM, QUICK-CHECK 6 PORT, ELECTRICAL SCHEMATIC, (R07)_______

Other Documentation(s):

_____________________________________________________________________________________________________________________

Service or Questions Contact:

South-Tek Systems Service Department

2940 Orville Wright Way, Wilmington, NC 28405

Phone: 1-(888)-526-6284, Ext. 127

Email: info@southteksystems.com or service@southteksystems.com

Visit: www.southteksystems.com

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--------------------------------------------------------Notes Page----------------------------------------------------------

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TABLE OF CONTENTS

1INTRODUCTION.....................................................................................................................................................................6

1.1 Purpose .................................................................................................................................................................................... 6

1.2 About South-Tek Systems .................................................................................................................................................. 6

1.3 Audience.................................................................................................................................................................................. 6

1.4 Limits of Liability..................................................................................................................................................................... 7

1.5 Service Return Policy ............................................................................................................................................................ 7

2SAFETY GUIDELINES.............................................................................................................................................................. 7

2.1 General Safety Practices ...................................................................................................................................................... 8

2.2 Safety Information................................................................................................................................................................. 8

3PRODUCT INSTALLATION ...................................................................................................................................................9

3.1 Unpacking and Preparation ............................................................................................................................................... 9

3.2 Storage Instructions.............................................................................................................................................................10

3.3 Electrical Requirements.......................................................................................................................................................10

4SYSTEM DESCRIPTION.........................................................................................................................................................10

4.1 Key Features...........................................................................................................................................................................10

4.2 Specifications .........................................................................................................................................................................12

5SYSTEM CONTROLS AND COMMUNICATIONS............................................................................................................12

5.1 Home Screen.........................................................................................................................................................................13

5.2 Powering On/Off..................................................................................................................................................................13

5.3 HMI Input Functions ............................................................................................................................................................13

5.4 Menu Screen..........................................................................................................................................................................14

5.5 Sensor Setup/Calibration ...................................................................................................................................................15

5.6 Alarms/Filter Parameters....................................................................................................................................................16

5.7 Zone History ..........................................................................................................................................................................18

5.8 Communication Settings for Ethernet Connection (optional).................................................................................18

6READING THE QUICK-CHECK ZONE STATUS ...............................................................................................................20

6.1 Zone Purity Status...............................................................................................................................................................20

6.2 Zone Flow Status ..................................................................................................................................................................21

6.3 Current Mode........................................................................................................................................................................21

6.4 Alarm Status...........................................................................................................................................................................21

6.5 Zone Setup.............................................................................................................................................................................21

7QUICK-CHECK-POWERSAVER MANIFOLD OPERATIONS AND START-UP............................................................22

7.1 Start-up ..................................................................................................................................................................................22

7.1.1 Initial Start-Up..................................................................................................................................................22

7.1.2 Initial System Purge........................................................................................................................................23

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7.1.3 Normal Start-up..............................................................................................................................................23

7.2 Shutdown...............................................................................................................................................................................24

8SYSTEM MAINTENANCE.....................................................................................................................................................24

8.1 Filter Element Replacement..............................................................................................................................................24

8.2 Maintenance Screen...........................................................................................................................................................25

8.2.1 Maintenance Test ...........................................................................................................................................25

8.2.2 Valve Test Mode.............................................................................................................................................25

9AUTOPURGE SYSTEM TUNING.........................................................................................................................................26

10 FAQS.......................................................................................................................................................................................27

11 KEY CONTACTS....................................................................................................................................................................28

APPENDIX A: WARRANTY ........................................................................................................................................................28

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1INTRODUCTION

1.1 PURPOSE

This operational manual is provided for instructional purposes of the South-Tek Systems Quick-Check™- PowerSaver

Manifold only. It is intended to provide proper installation and normal operational use of the device. South-Tek

Systems is not responsible for damages concerning the use of this device when used in manners not approved by

South-Tek Systems. The user(s) of this document should confer any questions with a qualified South-Tek Systems

representative with respect to its commissioning and correct operational use.

Please contact South-Tek Systems with any question or concerns at:

South-Tek Systems, LLC

2940 Orville Wright Way Ste 600

Wilmington, NC, 28405

Tel: (888) 526-6284

Email: Info@southteksystems.com

http://www.southteksystems.com/

This document is based upon the R&D performed by the South-Tek Systems Engineering Team.

1.2 ABOUT SOUTH-TEK SYSTEMS

South-Tek Systems, founded in 1997, is a nitrogen generator manufacturer, designing and producing nitrogen

generating systems for worldwide distribution.

Why not generate nitrogen at your own facility for a fraction of the cost versus endlessly paying for bulk liquid or

delivered gas cylinders? We manufacture a full line of nitrogen generating equipment including:

The N2GEN®Series Nitrogen generators for use in various industrial and lab applications. 50,000 SCFH unit.

The BeerBlast™- Mixed Gas Dispense System Increases profits, eliminates over or under carbonation, and

improves all-around taste and draft beer quality.

The N2-Blast®- Corrosion Inhibiting System Effectively arrests electrochemical, galvanic and micro-biologically

influenced corrosion (MIC) by introducing 99.9995% pure nitrogen into dry and preaction sprinkler systems.

With purities ranging from 95% up to 99.999%, we provide nitrogen generators that are sure to suit your needs. For

more information about our complete nitrogen generator capabilities, please visit www.southteksystems.com.

1.3 AUDIENCE

This manual is intended for Installer/Equipment Operator/Supervisory Staff and should be read in its entirety prior to

operation. Please contact South-Tek Systems for any operation and maintenance questions. Please contact your local

distributor provider for any operation and maintenance first prior to contacting the manufacturer.

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1.4 LIMITS OF LIABILITY

Buyer's exclusive remedy for all claims shall be for damages, and seller's total liability for any and all losses and

damages arising out of any cause whatsoever including, without limitation, defects in or defective performance of the

system, (whether such claim be based in contract, negligence, strictly liability, other tort or otherwise) shall in no

event exceed the purchase price of the system in respect of which such cause arises or, at seller's option, the repair

or replacement of such; and in no event shall seller be liable for incidental, consequential or punitive damages

resulting from any such cause.

Seller shall not be liable for, and Buyer assumes all liability for, the suitability and the results of using nitrogen by itself

or in any manufacturing or other industrial process or procedure, all personal injury and property damages

connected with the possession, operation, maintenance, other use or resale of the System. Transportation charges

for the return of the System shall not be paid unless authorized in advance by Seller.

NOTE: Any MODIFICATIONS made by the customer without the written consent of South-Tek Systems will void the

product’s design specifications.

1.5 SERVICE RETURN POLICY

If the system cannot be repaired at the site, and it is necessary to return a system for service, the following

procedures must be followed:

The owner must obtain a written Return Material Authorization number, which references the model and

serial number, from South-Tek Systems. No items will be accepted for service or credit unless prior written

authorization has been issued by South-Tek Systems.

All items are to be returned with the original packaging material if possible. Make sure that all items are

packaged for safe return to South-Tek Systems. South-Tek Systems will not be responsible for damages,

which occur in transit. Any damage that occurs to the system because of failure to adhere to this procedure

will be the sole responsibility of the customer. Contact South-Tek Systems for a return shipping address.

Shipping charges must be prepaid on all returns.

2SAFETY GUIDELINES

The following section outlines the basic safety considerations regarding installation and operation of the Quick-

Check. For additional safety information regarding other equipment used in conjunction with the Quick-Check, such

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as air compressors, dryers, boosters, etc., please refer to individual manufacturer recommendations and safety

guidelines.

2.1 GENERAL SAFETY PRACTICES

Correct use of the Quick-Check-PowerSaver Manifold is important for your personal safety and for trouble-free

functioning. Incorrect use can cause damage to the Quick-Check-PowerSaver Manifold or can lead to incorrect gas

supply.

The Quick-Check analyzes nitrogen (N2) at a low flow rate, which quickly dissipates into the air when exhausted. N2

gas is not poisonous but the gas should not be directly inhaled since in high concentrations it can cause asphyxiation.

Ensure the unit is installed within a well-ventilated room.

Read carefully and act accordingly before installing, operating, or repairing the unit.

•Operator must use safe working practices and rules when operating the Quick-Check.

•The owner is responsible for keeping the unit in safe operating condition at all times.

•Always use approved parts when performing maintenance and repairs. Make sure that replacement parts

meet or exceed the original parts’ specification.

•Only authorized, trained, and competent individuals are allowed to perform installation, operation,

maintenance, and repair.

•Completely isolate incoming and outgoing pressures to the generator, and make sure to depressurize the

service/repair section prior to performing any mechanical work, including changing the filters. The

nitrogen generator’s exhaust gas and/or any venting gas must be vented to the outside or to a large, well-

ventilated room to avoid suffocation due to lack of oxygen.

•Safety glasses should be worn if the cabinet door is open while the machine is operating.

WARNING: Pressurized gases are contained within the generator, the receiver, and product tanks. Pressurized gases

are dangerous and may cause injury or death if handled or used inappropriately.

•Never allow pressurized gas to exhaust from an unsecured hose. An unsecured hose may exhibit a

whipping action, which can cause serious injury. If a hose should burst during use, immediately close all

isolation valves if it is safe to do so and power down the unit.

•Always make certain that the Quick-Check is disconnected from the supply power prior to performing any

electrical work.

2.2 SAFETY INFORMATION

Nitrogen is not poisonous but it should not be directly inhaled, since in high concentrations, it can cause

asphyxiation. Ensure that the unit is installed within a well-ventilated room, one that is not sealed off from normal

living space air changes.

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All personnel involved with installation, operations, and maintenance of the Quick-Check-PowerSaver Manifold must

follow safe working practices, OSHA, and local health/safety code regulations during the installation, operation, and

maintenance of the unit.

Warning:

•This manual must be read in its entirety prior to installing and operating the Quick-Check-PowerSaver Manifold to

prevent accidents and damage to the equipment.

•Contact your supplier if you detect a problem that you cannot solve with this manual.

•Only use the PowerSaver Manifold in accordance with its designed purpose.

•Only service-engineers, that are qualified to work on electric and pneumatic equipment, can do the installation,

maintenance, and repairs. Unqualified people are not allowed to repair the equipment.

•Do not tamper or experiment with the equipment or exceed the technical specifications

3PRODUCT INSTALLATION

3.1 UNPACKING AND PREPARATION

The Quick-Check-PowerSaver Manifold 6 Port will arrive in a cardboard box. Identify and verify that all parts listed on

the packing list are present and undamaged. Ensure that all parts to connect to the AutoPurge System (APS) are with

the unit. South-Tek Systems (STS) is not responsible for damages that have occurred during the shipping and

handling of the N2-BLAST. Any visual damages should be immediately documented and reported to the shipping

company responsible. Contact STS at (888) 526-6284 to assess the damages only after the shipping company has

been notified.

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Until Installation:

Store the Quick-Check in a dry and climate controlled (60-80°F) room.

Always keep Quick-Check in a safe place / or in box as shipped.

Do not connect power until manual has been read completely and all connections are made as stated

within.

Keep all pipes and APS lines dry so moisture does not enter Quick-Check upon hookup.

Never place/stack objects on top of the Quick-Check.

3.2 STORAGE INSTRUCTIONS

If the unit is not to be installed until a later date, a safe dry storage location is needed - preferably inside a controlled

environment. Place desiccant packets into the electrical cabinet to keep moisture from damaging the electronics. Do

not store around moving objects that could fall or damage the unit. If the unit is kept in storage for an extended time

(over 1 month), then the Oxygen Fuel Cell/Analyzer (if included) should be removed, sealed off, and stored in a

controlled environment.

3.3 ELECTRICAL REQUIREMENTS

Power supply must be 110 V or 220 V / 1 ph / 50 - 60 Hz as labeled on the unit. Operating amp draw is less than 2

amps. The Quick-Check must be hardwired unless otherwise specified in the customer installation drawings. The

internal control panel is a UL 508A Open Industrial Control Panel approved with a 7 Amp time delay fuse. Electronic

copy of the electrical schematic is available upon request.

Note: Always obey all local and site codes to finalize power connection to the equipment.

4SYSTEM DESCRIPTION

4.1 KEY FEATURES

The Quick-Check-PowerSaver Manifold and all components are securely packed to minimize possibilities of damages

during shipment. The contents of the shipment should be inspected upon delivery to assure that no damage has

(Connect electrical supply

according to dotted area)

Figure 1: Customer Electrical Connection to Quick-Check PowerSaver Manifold

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