Spirax Sarco M10HPi ISO Series Bedienungsanleitung

IM-P167-16-EN-ISS1 CMGT

1. Safety information

2. General product information

3. Installation

4. Commissioning

5. Operation

6. Maintenance

7. Spare parts

Printed in GB

XXXXXXX/X

M10HPi ISO Ball Valve

Screwed, SW and BW versions

Installation and Maintenance Instructions

IM-P167-16-EN-ISS1

CMGT

PREVIOUS REFERENCE NO. IM-P133-74

IM-P167-16-EN-ISS1 CMGT

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Safe operation of this product can only be guaranteed if it is properly installed, commissioned,

used and maintained by qualified personnel (see Section 1.11) in compliance with the operating

instructions. General installationandsafety instructions forpipeline and plant construction,as well

as the proper use of tools and safety equipment must also be complied with.

1.1 Intended use

ReferringtotheInstallationandMaintenanceInstructions,name-plateandTechnicalInformation

Sheet, check that the product is suitable for the intended use/application. The product listed

below complies with the requirements of the Pressure Equipment Directive (PED) and carries

the mark when so required. The product falls within the following Pressure Equipment

Directive categories:

Product Group 1 Group 2 Group 1 Group 2

Gases Gases Liquids Liquids

M10HPi ISO

(Acetal seats)

DN8 SEP SEP SEP SEP

DN10 SEP SEP SEP SEP

DN15 SEP SEP SEP SEP

DN20 SEP SEP SEP SEP

DN25 SEP SEP SEP SEP

DN32 2SEP 2SEP

DN40 212SEP

DN50 212SEP

i) Theproduct has been specifically designed for use on steam, compressed air,waterandother

industrial fluids that are in Group 2 of the above mentioned Pressure Equipment Directive.

ii) Checkmaterialsuitability,pressureandtemperatureandtheirmaximumandminimumvalues.

If the maximum operating limits of the product are lower than those of the system in which

it is being fitted, or if malfunction of the product could result in a dangerous overpressure

or overtemperature occurrence, ensure a safety device is included in the system to prevent

such over-limit situations.

iii) Determine the correct installation situation and direction of fluid flow.

iv) Spirax Sarco products are not intended to withstand external stresses that may be induced

by any system to which they are fitted. It is the responsibility of the installer to consider

these stresses and take adequate precautions to minimise them.

v) Remove protection covers from all connections and protective film from all name-plates,

where appropriate, before installation on steam or other high temperature applications.

1.2 Access

Ensuresafe access and ifnecessaryasafe working platform(suitably guarded)before attempting

to work on the product. Arrange suitable lifting gear if required.

1. Safety information

IM-P167-16-EN-ISS1 CMGT

1.3 Lighting

Ensure adequate lighting, particularly where detailed or intricate work is required.

1.4 Hazardous liquids or gases in the pipeline

Consider what is in the pipeline or what may have been in the pipeline at some previous time.

Consider: flammable materials, substances hazardous to health, extremes of temperature.

1.5 Hazardous environment around the product

Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases, extremes of

temperature, hot surfaces, fire hazard (e.g. during welding), excessive noise, moving machinery.

1.6 The system

Consider the effect on the complete system of the work proposed. Will any proposed action (e.g. closing

isolation valves, electrical isolation) put any other part of the system or any personnel at risk?

Dangers might include isolation of vents or protective devices or the rendering ineffective of controls or

alarms. Ensure isolation valves are turned on and off in a gradual way to avoid system shocks.

1.7 Pressure systems

Ensure that any pressure is isolated and safely vented to atmospheric pressure. Consider double

isolation (double block and bleed) and the locking or labelling of closed valves. Do not assume

that the system has depressurised even when the pressure gauge indicates zero.

1.8 Temperature

Allow time for temperature to normalise after isolation to avoid danger of burns.

1.9 Tools and consumables

Before starting work ensure that you have suitable tools and/or consumables available. Use only

genuine Spirax Sarco replacement parts.

1.10 Protective clothing

Consider whether you and/or others in the vicinity require any protective clothing to protect

against the hazards of, for example, chemicals, high/low temperature, radiation, noise, falling

objects, and dangers to eyes and face.

1.11 Permits to work

All work must be carried out or be supervised by a suitably competent person. Installation

and operating personnel should be trained in the correct use of the product according to the

Installation and Maintenance Instructions.

Where a formal 'permit to work' system is in force it must be complied with. Where there is no

such system, it is recommended that a responsible person should know what work is going

on and, where necessary, arrange to have an assistant whose primary responsibility is safety.

Post 'warning notices' if necessary.

1.12 Handling

Manual handling of large and/or heavy products may present a risk of injury. Lifting, pushing,

pulling, carrying or supporting a load by bodily force can cause injury particularly to the back.

You are advised to assess the risks taking into account the task, the individual, the load and the

working environment and use the appropriate handling method depending on the circumstances

of the work being done.

IM-P167-16-EN-ISS1 CMGT

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1.13 Residual hazards

In normal use the external surface of the product may be very hot. If used at the maximum

permitted operating conditions the surface temperature of this product may reach temperatures

of 80 °C (176 °F).

This product is not self-draining. Take due care when dismantling or removing the product from

an installation (refer to 'Maintenance instructions').

1.14 Freezing

Provision must be made to protect products which are not self-draining against frost damage in

environments where they may be exposed to temperatures below freezing point.

1.15 Disposal

Unlessotherwisestatedin theInstallationandMaintenanceInstructions, thisproductisrecyclable

and no ecological hazard is anticipated with its disposal providing due care is taken, with the

exception of PTFE.

PTFE stem seal:

-Can only be disposed of by approved methods, not incineration.

-Keep PTFE waste in a separate container, do not mix it with other rubbish, and consign it

to a landfill site.

1.16 Returning products

Customers and stockists are reminded that under EC Health, Safety and Environment Law,

when returning products to Spirax Sarco they must provide information on any hazards and the

precautions to be taken due to contamination residues or mechanical damage which may present

a health, safety or environmental risk. This information must be provided in writing including

Health and Safety data sheets relating to any substances identified as hazardous or potentially

hazardous.

IM-P167-16-EN-ISS1 CMGT

Fig. 1 M10HPi screwed version shown

2.1 General description

The M10HPi ISO three-piece body ball valve has a lockable handle and ISO mounting as standard. It features

a special floating ball, which has received a surface hardening and a blow-out proof stem. This particular ball

valve has been specially designed for manual isolation of applications using high-pressure gas. The M10HPi

ISO has been designed for use as an isolating valve, not a control valve, and can be serviced without removal

from the pipeline.

ISO mounting

The integral ISO body mounting allows the valve to be automated without losing seal integrity, as the body

does not require disassembly. Manual to remote control may therefore be easily accomplished by the ISO

range of Spirax Sarco ball valves.

Available types

M10HPi2 ISO Zinc plated carbon steel body and caps.

M10HPi3 ISO Stainless steel body and caps.

Note: The nomenclature will be followed with either FB (full bore) or RB (reduced bore).

Standards

This product fully complies with the requirements of the Pressure Equipment Directive (PED) and carries

the mark when so required.

Certification

This product is available with certification to EN 10204 3.1. Note: All certification/inspection requirements

must be stated at the time of order placement.

Note: For further information on this product see Technical Information sheet TI-P133-71.

2.2 Sizes and pipe connections

Full bore



Screwed BSP, BSPT, NPT, BW, SW

Flanged

DN15 to DN40 available on request

Reduced bore



Screwed BSP, BSPT, NPT, BW, SW

Flanged

DN15 to DN50 available on request

2. General product information

IM-P167-16-EN-ISS1 CMGT

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0 50 100 150 200 250 350280 315

0 1000 2000 3000 4000 5000175

150

125

100

-29

2.3 Pressure/temperature limits

Temperature °C

Pressure bar g

Steam

saturation

curve

Pressure psi g

Temperature °F

D C B

The product must not be used in this region.

A - B ¼½" RB

A - C½" FB; ¾" and 1" RB

A - D1" FB; 1¼", 1½" and 2" RB

PMA Maximum allowable

(operating) pressure

(PMO)

¼½" RB 350 bar g (5076 psi g)

½" FB ¾" and 1" RB 315 bar g (4569 psi g)

1" FB 1¼", 1½" and 2" RB 280 bar g (4061 psi g)

TMA Maximum allowable temperature 80 °C(176 °F)

Minimum allowable temperature -29 °C(-20 °F)

TMO Maximum operating temperature 80 °C @ 210 bar g (176 °F @ 3046 psi g)

Minimum operating temperature -29 °C(-20 °F)

Note: For lower operating temperatures consult Spirax Sarco.

PMX Maximum differential pressure is limited to the PMO

Designed for a maximum cold hydraulic test pressure of: 1.5 x PMO

IM-P167-16-EN-ISS1 CMGT

Note: Before actioning any installation observe the 'Safety information' in Section 1.

Although the valve has great structural integrity, severe misalignment and/or the pulling effect of incorrect

pipe length will have a detrimental effect on the valve and must be avoided. Particular attention should be

paid to correct pipe alignment such that the inlet pipework and valve are all on the same axis.

Valves are for on/off applications and may be operated manually.

Wherever practicable, valves should be installed where there is adequate space available so that they can

be conveniently operated and maintained.

Before installing a valve, check to ensure that size, pressure rating, materials of construction, end connections,

etc. are suitable for the service conditions of the particular application. Care must be taken to ensure that

all dirt which may have accumulated in the valve during storage is removed before installation, maintain

cleanliness during installation since the introduction of dirt can result in damage to the valve seats and

operating mechanism.

To minimise the danger of abrasive particles damaging the seats, pipeline strainers should be fitted upstream

of the valves.

Install the valve with the handle in a suitable position. The preferred position is with the spindle vertical. The

valve can be installed in any position for gas service (see Figure 2 below).

Valves should be installed into the pipeline in the fully closed position. Prior to welding socket and butt

weld valves into the pipeline, it will be necessary to:

1. Dismantle the end caps from the body.

2. Remove the seats and body gasket.

3. Weld each end cap to the pipeline.

4. Replace the seats and body gasket.

5. Reassemble.

Always open valves slowly to avoid system shocks.



Fig. 2 Correct installation for gas service

3. Installation

IM-P167-16-EN-ISS1 CMGT

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Note: Before actioning any maintenance programme observe

the 'Safety information' in Section 1.

6.1 General information

As with all mechanical devices, regular maintenance is the most efficient means of ensuring continued

operational efficiency.

Regular scheduled inspection of all valves is essential especially on valves which are operated only

occasionally.

6.2 General maintenance

Maintenance work can be carried out without removing the complete ball valve from the pipeline. Remove the

four securing screws (14 and 14a). The complete body assembly can then be removed and any new parts fitted.

Whenever the valve is dismantled, the cap 'O' rings (17) and seat 'O' rings (15 - 2" RB and 1½" FB only) must

be replaced before reassembly.

6.3 To replace seats and 'O' rings

-Remove the body as described in Section 6.2.

-With the body removed, remove the seats (5), seat 'O' rings (15 - 2" RB and 1½" FB only) and cap 'O'

rings (17).

-Fit new seats (5), seat 'O' rings (15 - 2" RB and 1½" FB only) and cap 'O' rings (17) pushing them into

the body and seat recesses.

6.4 To replace stem seals

-Remove the body as described in Section 6.2.

-Remove the nuts (9 and 11), and the two belleville washers (8).

-Replace the stem seals (6 and 20).

6.5 Reassembly

Reassemble in reverse order to instructions given above. The securing screws (14 and 14a) should be

tightened to the recommended torques shown in Table 1 opposite.

After 24 hours in service, retighten the securing screws.

After installation or maintenance ensure that the system is fully functioning. Carry out tests on any alarms

or protective devices.

The valve is operated manually by a handle. Special care must be taken to ensure that the movement is

made in the correct direction.

The valve can be used as an on/off valve, and can be operated fully open, or fully closed.

6. Maintenance

4. Commissioning

5. Operation

IM-P167-16-EN-ISS1 CMGT

Table 1 Recommended tightening torques

Item no. Part Size N m (lbf ft)

14 Securing screws

¼", ", ½" RB 40 30

½" FB ¾" RB 40 30

¾" FB 1" RB 57 42

1" FB 1¼" RB 75 55

1¼" FB 1½" RB 140 104

1½" FB 2" RB 140 104

9 and 11 Stem nuts

¼", " RB 20 15

½", ¾" RB 20 15

¾" FB 1" RB 28 21

1" FB 1¼" RB 30 22

1¼" FB 1½" RB 35 26

1½" FB 2" RB 35 26

Fig. 3

17 5 5 17

15 15

14 14a

IM-P167-16-EN-ISS1 CMGT

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The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.

Available spares

Seat, seals, body/cap 'O' ring and seat 'O' ring set 5, 6, 15, 17, 20, 22

How to order spares

Always order spares by using the description given in the column headed 'Available spares' and state the

size and type of ball valve.

Example: 

ball valve.

Fig. 4 M10HPi

17 5 5 17

15 15

7. Spare parts

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